REPAIRS TO DIFFERENT TYPE OF PUMP SETS AT MES PUMPING STATION AND REPAIRS and REPLACEMENT OF SEWAGE TREATMENT PLANT AND ACCESSORIES AT UMROI MIL STATION UNDER GE UMROI

Amount

Taking down the defective Centrifugal pump/ VT Pump sets of any make 415 volt 3 phase by dismantling the electrical connections, removing the motor from bed by decoupling with pump transporting to workshop, dismantling it completely, removing the burnt out winding, rewinding the same with super enameled copper wire of same gauge and with necessary insulating material, varnishing, backing and re assembling the motor completly with all connections as directed by Engr-in-charge for following capacity :- Note : (i) Burnt out removed winding wire shall be property of contractor through schedule of credit. (ii) Bearing shall be measured and paid separatly.

Electric motor capacity 120/100 HP.

Electric motor capacity 60/50 HP of VT pump.

Electric motor capacity 50 HP.

Electric motor capacity 40 HP.

Electric induction motor capacity 20 HP.

Electric induction motor capacity 15 HP.

Electric motor capacity 5 HP.

Servicing of centrifugal pump / VT Pump/ Air blower set by dismantling completely and replacing unserviceable ball bearing, shaft sleeve, gland nack ring gland rope,nut and bolts etc. assembling back the complete pump and fixing alignment to the original position and coupling with pump and necessary alignment etc with two coat enameled paint including scraping complete and written MES/SM, testing and commissioning all as directed by Engr-in-charge. Note : (i) Spares shall be measured and paid separatly under relavent items.(ii) Painting and writting including item rate. (a) Maintenance schedule :- (i) Checking for looseness of all the foundation and coupling nuts/bolts and rectification. (ii) Checking for proper functioning of all the voltmeter, Ammeter, starter, contactor etc and rectification. (iii) Checking for proper functioning of suction and discharge pressure gauges and rectification. (iv) Checking of leakage in gland packing, shifting base, bushes sluice valves, gate valves etc and rectification. (v) Checking for any undue noise of motor pump and rectification. (b) Maintenance schedule :- (i) Checking for proper aligment and rectification. (ii) Checking for proper lubrication in bearing and lubricating. (iii) Checking all electrical panel using for pumping for cleanliness and rectification for any looseness burnt redressing etc.

120 HP pump set

100 HP pump set

60 HP pump set

50 HP pump set

40 HP pump set

15 HP pump set

20 HP Air blower

5 HP Gear Box

Supply and incorporate impeller with nut and bolt suitable for following capacity pump set.

120/100 HP pump set

60 HP pump set

50/40 HP pump set

15 HP pump set

Supply and fixing the following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.

Love and joy coupling assembly for 75/50/40 HP capacity pump set.

Stud bolt with rubber bush for 120/100 HP capacity pump set

Rubber coupling for 75/50/40 HP capacity pump set.

Ball bearing No- N 308, Make- SKF/Fag

Ball bearing No- 6306, make- SKF/Fag

Ball bearing No- 6308, make- SKF/Fag

Ball bearing No- 6408, make- SKF/Fag

Ball bearing No- 3307, make- SKF/Fag

Supply and fixing the following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.

Gear oil (Recommended oil grade is CASTROL HYOY B90/ SERVO GEAR SUPER90/ HP GEAR OIL X- P90/ BP SPIROL SUPER 90 EP for Air blower and Gear box of Clarifocculator.

Oil seal, Gasket for 20 HP Air blower

Air filter for 20 HP Air Blower

V Belt 03 Nos For 20 HP Air blower

V Belt 02 Nos For 5 HP Motor of Gear Box

Dismantling and re-assembling after repair, cleaning and overhauling of submersible pump of 50 HP capacity including replacement of the following accessories including greasing complete all as directed by Engr-in-charge :- (a) Motor winding (b) Pump shaft - 01 No (c) Sleeve for pump shaft complete - 01 No (d) SS key with nut and bolts set suitable for submersible motor - 01 Set (e) Upper lower bushing suitable for motor- 04 Nos (f) Water proof cable joint 25 Sqmm 3 core flat- 02 Nos

Dismantling and re-assembling after repair, cleaning and overhauling of submersible pump of 15 HP capacity including replacement of the following accessories including greasing complete all as directed :- (a) Motor winding (b)Pump shaft - 01 No (c) Sleeve for pump shaft complete - 01 No (d) SS key with nut and bolts set suitable for submersible motor - 01 Set (e) Upper lower bushing suitable for motor- 04 Nos (f) Water proof cable joint 16 Sqmm 3 core flat- 02 Nos

Lifting/lowering of Turbine pump set from Jackwell pump house along with CI column pipes 200/MS column pipe 150 mm dia/ with the help of elect Hoist/chain pulley Block & lowering the same after repair with column pipes, pump set complete i/c replacement of u/s rubber gasket & nut bolt & washers.

Supply only rubber gasket of thickness 6mm complete all as specified and directed.

Supply only rubber gasket of thickness 3mm complete all as specified and directed.

Supply only MS Nuts and Bolts with washer of different sizes all as specified and directed.

Supply only rubber coupling for 75/50/40 HP capacity pump set complete all as specified and directed.

Supply, installation, testing and commissioning of LT panel board in repair not less than 1.5m x 2.0m x0.60 m , indoor cubical type factory made (CPRI approved) ,single hinged type door for individual MCCBs rubberised gasket, front & back side openable type with locking arrangement (locking arrangement should be screw type), fabricated of CRCA sheet 2 mm thick supported on 50x 50 x 6 mm angle iron and Tee section frame dust and vermin proof complete with aluminium bus bar 4 Nos, 600 Amps rated capacity mounted on porcelain insulators totally enclosed chamber for protection 3 phase 415 volt with suitable capacity aluminium bus bar / PVC insulated copper cable of size 6 sqmm for control wiring duly mounted on PCC floor with suitable size of bolts, nuts & wahsers. Panel board shall be powder coated and angle iron frame painted with black synthetic enamel paint over a coat of red oxide primer complete, connecting existing cables with suitable size glands and lugs to accommodate and including the following Note : (i) foundation and PCC work to be included in the quoted price. (ii) (Note:-fabrication works and assembly works of LT panel board should be done only by reputed companies like:- Indoasian / L&T / Havells) (a) MCCB 320 Amps with adjustable type 4 pole 415 Volts - 1 No (Incoming) Make : L&T, Legrand, ABB (b) MCCB 160 Amps with adjustable type 4 pole 415 Volts - 2 Nos (outgoing) Make : L&T, Legrand, ABB (c) Bus bar Aluminium 480 Amps - 4 Nos (d) Indicator LED lamp R Y B - 1 No (Set of three) (e) 3 Ph LED Ammeter - 02 Nos (f) 3 Ph LED Voltmeter - 01 Nos (g) Space for Soft Starter 50 HP/37KW (EMX3-0076B) for 50 HP induction motor/pump - 02 Nos

Supply and fix soft starter for 50 HP/37KW three phase 415V 76A, 110-440V CRTL Keypad soft starter including motor protection circuit breaker upto 11 KW complete with short circuit, over load, single and reverse phasing, over voltage and under voltage protection complete all as specified and directed. Make L&T Cat No. (EMX4i-0105B-511), or its equivalent Make: Crompton, ABB Note : Soft starter to be fixed in above LT panel.

Taking down the defective Sewage centrifugal pump set motors/Air blower motors of any make 415 volt 3 phase by dismantling the electrical connections, removing the motor from bed by decoupling with pump transporting to workshop, dismantling it completely, removing the burnt out winding, rewinding the same with super enameled copper wire of same gauge and with necessary insulating material, varnishing, backing and re assembling the motor completly with all connections as directed by Engr-in-charge for following capacity :- Note : (i) Burnt out removed winding wire shall be property of contractor through schedule of credit. (ii) Bearing shall be measured and paid separatly.(iii)Spares shall be measured and paid separatly under relavent items

Electric motor capacity 3 HP monoblock. Make-Motor-Grundfos

Electric motor capacity 7.5 HP for air blower. Make-Everest

Electric motor capacity 3 HP . Make-Motor-LHP

Electric motor capacity 1.5 HP . Make- Motor-ABB

Electric motor capacity 2 HP . Make- Motor-CG

Electric motor capacity 10 HP. Make-Motor-Kirloskar

Servicing/overhauling of Sewage centrifugal pump set and Air blower/ Motors by dismantling completely and replacing unserviceable ball bearing, shaft sleeve, gland nack ring gland rope,nut and bolts , pump bushing, coupling, rubber coupling etc. assembling back the complete pump and fixing alignment to the original position and coupling with pump and necessary alignment etc with two coat enameled paint including scraping complete and written MES/SM, testing and commissioning all as directed by Engr-in-charge. Note : (i) Spares shall be measured and paid separatly under relavent items.(ii) Painting and writting including item rate. (a) Maintenance schedule :- (i) Checking for looseness of all the foundation and coupling nuts/bolts and rectification. (ii) Checking for proper functioning of all the voltmeter, Ammeter, starter, contactor etc and rectification. (iii) Checking for proper functioning of suction and discharge pressure gauges and rectification. (iv) Checking of leakage in gland packing, shifting base, bushes sluice valves, gate valves etc and rectification. (v) Checking for any undue noise of motor pump and rectification. (b) Maintenance schedule :- (i) Checking for proper aligment and rectification. (ii) Checking for proper lubrication in bearing and lubricating. (iii) Checking all electrical panel using for pumping for cleanliness and rectification for any looseness burnt redressing etc.

3 HP centrifugal pump, Make- Grundfos

7.5 HP airblower, Make- Everest

3 HP centrifugal pump, Make- Johnson Pump

1.5 HP Centrifugal pump, Make - UT pumps and system pvt ltd

2 HP Hydraulic Press, Make- CG

10 HP Centrifugal pump, Make- Kirloskar

2 HP Centrifugal pump Non clogging pump, Make-KSB

Supply and fixing the following spares parts as per the existing specification, size and make of Motors complete all as directed by Engr-in-charge.

Ball bearing as per sample Make- SKF/Fag for 3 HP motor Make--Grundfos

Ball bearing as per sample Make- SKF/Fag for 7.5 HP motor Make-Everest

Ball bearing as per sample Make- SKF/Fag for 3 HP motor Make-LHP

Ball bearing as per sample Make- SKF/Fag for 1.5 HP motor Make-ABB

Ball bearing as per sample Make- SKF/Fag for 2 HP motor Make-CG

Ball bearing as per sample Make- SKF/Fag for 10 HP motor Make-Kirloskar

Ball bearing as per sample Make- SKF/Fag for 2 HP motor Make-KSB

Supply and incorporate impeller with nut and bolt suitable for following capacity pump set.

3 HP Pressure filter pump

3 HP FMR pump

Supply and fixing the following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.

coupling assembly for 3 HP capacity FMR pump set.

coupling assembly for 2 HP capacity Non clogging Centrifugal pump set.

Gland Bushing with Gland packing, Nut bolts and washers , gasket for 3 HP capacity monoblock pump set

Gland Bushing with Gland packing, Nut bolts and washers , gasket for 3 HP capacity centrifugal pump set

Gland Bushing with Gland packing, Nut bolts and washers , gasket for 1.5 HP capacity centrifugal pump set

Gland Bushing with Gland packing, Nut bolts and washers , gasket for 10 HP capacity centrifugal pump set

Gland Bushing with Gland packing, Nut bolts and washers , gasket for 2 HP capacity centrifugal pump set

NRV for 3 HP pump capacity

Ball bearing No. 6203/6303, Make- SKF/Fag, for 3 HP pump capacity

Ball bearing as per sample , Make- SKF/Fag, for 1.5 HP pump capacity

Ball bearing Ball bearing as per sample, Make- SKF/Fag, for 2 HP pump capacity

Bearing housing slave fitting, Make- SKF/Fag, for 2 HP pump capacity

Pulley for 7.5 HP Air blower

Bearing for 7.5 HP Air blower

Gear oil (Recommended oil grade is CASTROL HYOY B90/ SERVO GEAR SUPER90/ HP GEAR OIL X- P90/ BP SPIROL SUPER 90 EP

Oil seal , Gasket for 7.5 HP Air blower

Air filter for 7.5 HP Air Blower

V Belt For 7.5 HP Air blower

Oil seal for 1.5 HP Filter press pump

Pulley for 1.5 HP Filter press pump

V Belt for 1.5 HP Filter press pump

Material and labour for overhauling of filter media MGF800 Plant including Removing and refilling of filter media incuding the following items i) Fine silex-320 KG ii) Coarse silex-200 KG iii) Pebbles(1/2")- 200 KG iv) Pebbles(3/4")- 200 KG v) Pebbles(1")-200 KG

Material and labour for overhauling of filter media ACF 1200 Plant including Removing and refilling of filter media incuding the following items i) Pebbles(1/2")- 200 KG ii) Pebbles(3/4")- 200 KG iii) Pebbles(1")-200 KG iii) Activated Carbin 1100 ID-450 KG

Material and labour for Testing of Raw sewage and treated water , Following parameters is tested on regular basis from any recogonised Govt lab or authoeised lab and Testing certificate is submitted to GE Umroi on monthly basis. Complete as directed and specified by Engr in charge i) PH(For Raw sewage and traeted water) ii) BOD(For Raw sewage and traeted water) iii) COD(For Raw sewage and traeted water) iv) TSS(For Raw sewage and traeted water) v) MLSS(For treated water) vi) DO(For treated water) vii) Coliform Bacteria (For treated water)

Material and labour for formation of consumables for bacteria formation having Gur, Flour, Cow dung on monthly basis in 200 Litre drum, Complete as directed and specified by Engr in charge

Material and labour for media for FMR tank including replacing of old media drom FMR tank , Complete as directed and specified by Engr in charge

Supply and fixing MCB 16 amps three pole C Curve ,breaking capacity 10 KA suitable for operaions of 415 volts AC 50 HZ with fixed type all as specified in SSR Part-I including making necessary electric connections complete all as specified and directed , Make : IndoasianL&T/ABB/Schnider/siemens

Supply and fixing MCB 32 Amps TPN, C Curve, breaking capacity 10 KA suitable for operaions of 415 volts AC 50 HZ with fixed type all as specified in SSR Part-I including making necessary electric connections complete all as specified and directed , Make : IndoasianL&T/ABB/Schnider/siemens

Demolition of cement concrete (Unreinforceed) of any description in ground floor n exc 15cm thickness (Below or above ground level)

Material and labour for 100 mm PCC 1:3:6 Type C-2 using 20 mm graded stone aggregate as in path , concrete surface even and smooth without using extra cement

Spike rolling to surfaces or making impressions of expanded metal , whilst the concrete is green complete all as specified and directed.

supply and fix single phase preventer for electriacl panels all a specified and directed.

Repair / overhauling of electrical panel board including replacement of defective parts such as volt meter Ammeter , starter, indicating lamps with wiring etc.Note :- Cost of spares shall be measured and paid separatly .

Supply in repair following stores :-

(c) Indicator lamps of different colors with holder 15 mm screw type.

(d) S&F DOL starter for 2 HP Motor (Motor rating AC-3, 415V, 50 Hz, 3-Ph). complete all as specified and directed.

( e) CT cast resin type suitable for 3 Ph LED Ammeter, of suitable VA burden, Make : AE / L&T

Material and labour for cleaning of complete following tanks of oil and grease chamber, secondary filtration tanks (02 nos) by draining out the Sewage water by using exit valve or by own high capacity dewatering system and cleaning all the algae formation inside the tank by scrubbing the walls of the tanks using wire brush and scrubber of Umroi Military Station (Umroi Cantonment, Barapani) by engaging requisite resources, manpower and T&P etc., up to the entire satisfaction of Engineer-in-Charge complete all as specified and directed. Notes: (a) The contractor shall carry out normal maintenance of the sewage system and cost thereof shall be deemed to have been included in the quoted rate. However extensive repair where involved shall be intimated to the contractor seperately and repairs thereof shall be undertaken against this contract. (b) T&P as required for the work shall be organised by the contractor under their own arrangement. (c) For any default/delay in the work, penal recovery shall be effected from payments due to the contractor in terms of PS clause. (d) Labour/workmen engaged by the contractor shall take all requisite preventive safety measures and adequate precautions to avoid any health hazard and the department shall not be responsible any eventualities in this regard.

Material and labour for reapiar of cake formation machine of STP by repalcing the existing filtration cloth with new one with the new one complete all as specified and directed.

Material and labour for reapiar of cake formation machine of STP by repalcing the existing defected drain valves with the new one complete all as specified and directed.

Schedule of Credit

M/S INSHA ELECTRICALS