REPAIR AND COMPREHENSIVE MAINT OF EOT/HOT CRANES, ELECTRIC MOTOR, CONTROL CABLE AND OTHER CONNECTED WORKS IN TECHNICAL AREA AT AFS KANPUR.

Amount

M&L for half yearly servicing,cleaning ,overhauling, greasing,oiling cleaning of EOT cranes to maintain smooth operation of the newly installed cranes specified here as under from the authorised representative of the reputed manufacturers of crane. M/s Cranex Ltd/ M/s Rockwell or any equivalent all as specified and directed by Engineer-in-Charge for the following capacity :- EOT Crane 1.0 Ton Cap - 04 Nos, Make - Cranex at EP Shop New Note :- (i) Spares shall be measured and paid separately

All as per item no. 1 here in before but EOT Crane 2.0 Ton Cap - 02 Nos Make - Cranex at Module - 2

M & L for quarterly servicing, cleaning overhauling, greasing, oiling cleaning of EOT cranes to maintain smooth operation of the crane complete including replacement of defective parts complete all as specified and directed for the following capacity:- Crane 0.5 Ton Cap-02 Nos Note:- (i) Spares shall be measured and paid separately. (ii) First quarterly service shall be started from commencement date as mentioned in work order. (iii) The quarterly inspection report to be signed by rep of user as per format in PS and as specified by Engr-in-Charge. (iv) Existing crane capacity 3 TON installed at harjinder hanger no 19 at 25 mtr height,contractor rate coated for execution the crane required T & P and ledder suitable for 25 mtr height rate coted also included in the rate of crane repair and maintinance. Note: (a) Period for one quarter will be 3 months (total quarter 3). (b) Period of last quarter will be 2 months (total quarter 1)

All as per item no. 3 here in before but Crane 1.0 Ton Cap-06 Nos

All as per item no. 3 here in before but Crane 2.0 Ton Cap-12 Nos

All as per item no. 3 here in before but Crane 2.5 Ton Cap-01 Nos

All as per item no. 3 here in before but Crane 3 Ton Cap-03 Nos

All as per item no. 3 here in before but Crane 5.0 Ton Cap-05 Nos

All as per item no. 3 here in before but Crane 10.0 Ton Cap-01 Nos

M & L for quarterly service, routine maintenance, greasing, oiling, cleaning of HOT Cranes/ Hoist to maintain smooth operation of crane complete including replacement of defective worn out spare parts, componenets complete all as specified and directed for the following capacity:- Capacity 0.5 Ton/01 Ton - 06 Nos Note:- (i) Spares shall be measured and paid separately. (ii) First quarterly service shall be started from commencement date as mentioned in work order. (iii) The quarterly inspection report to be signed by rep of user as per format in PS and as specified by Engr-in-Charge. Note: (a) Period for one quarter will be 3 months (total quarter 3). (b) Period of last quarter will be 2 months (total quarter 1)

All as per item no. 10 here in before but Capacity 2.0 Ton - 02 Nos

All as per item no. 10 here in before but Capacity 3.0 Ton - 02 Nos

All as per item no. 10 here in before but 5.0 Ton - 04 Nos

M & L for load testing of electrically operated crane of capacity 0.5 ton from the qualified engineers from reputed manufacturers like M/s Cranex/ M/s Rockwell or equivalent with full load for 24 hours and 25% overload for 04 hours alll as specified in IS No.-301 of 1977 and 3177 of 1977 and obtaining load test certificate duly signed by company representative, users representetive & MES officials alongwith endorsing safe in operation on certificate complete all as specified and directed by Engr-in-Charge. Capacity 0.5 ton Note: Existing crane cap 03 ton installed at Harjinder Hanger No.19 at 25 mtr height, contractor shall quote their rate accordingly for execution in the crane and required T&P and Ladders etc shall be arranged by the contractor.

All as per item no. 14 here in before but Crane 1.0 Ton Cap

All as per item no. 14 here in before but Crane 2.0 Ton Cap

All as per item no. 14 here in before but Crane 2.5 Ton Cap

All as per item no. 14 here in before but Crane 3 Ton Cap

All as per item no. 14 here in before but Crane 5.0 Ton Cap

All as per item no. 14 here in before but Crane 10.0 Ton Cap

M & L for testing of HOT cranes with full load and 25% over load al as specified in IS No 301 of 1977 and 3177 of 1977 and writing the date of test and Due on the crane with white enamel paint complete all as specified and directed the following capacity:- Capacity 0.5 TON Note: (i) Load will be provided by the demaprtment Except EP shop the contractor will be responsible for provision of test load materials in EP Shop. (ii) Record of load test to be maintain as per format enclosed with load testing as per required on register PS and as directed by Engr-in-Charge.

All as per item no. 21 here in before but Capacity 2.0 Ton

All as per item no. 21 here in before but Capacity 3.0 Ton

All as per item no. 21 here in before but Capacity 5.0 Ton

Labour only for taking down gear assembly from the EOT to carry out in presence of engineer of reputed manufacturer M/s Cranex Ltd/ M/s Rockwell or any equivalent servicing, greasing of moving parts & motors etc complete and dismantling gear box assembly replacement of gear oil, overhauling of gear box, oil seal replacement including lathe work if required at site re-assembly, re-fixing the same and testing complete for the following capacity complete all as specified & directed by Engr-in-Charge. Capacity 0.5 TON Note :-(i) Spares shall be measured and paid separately. (ii) Cost of trasportation to workshop shall be included in quoted rate. (iii) Note: Existing crane cap 03 ton installed at Harjinder Hanger No.19 at 25 mtr height, contractor shall quote their rate accordingly for execution in the crane and required T&P and Ladders etc shall be arranged by the contractor.

All as per item no. 25 here in before but Capacity 1.0 TON

All as per item no. 25 here in before but Capacity 2.0 TON

All as per item no. 25 here in before but Capacity 3.0 TON

All as per item no. 25 here in before but Capacity 5.0 TON

M & L for hiring trained technician for taking down gear assembly to carry out, servicing greasing complete by taking out gear and other worn out parts, replacement of worn out parts replacement of gear oil overhauling, oil seal replacement including lathe work as required at site re-assembly, refixing the same and testing complete all as specified and directed for the following capacity:- Capacity 0.5/1.0 Ton Note : (i) Spares shall be measured and paid seperatly. (ii) Cost of transpotation to workshop shall be included in quoted rate. (iii) Note: Existing crane cap 03 ton installed at Harjinder Hanger No.19 at 25 mtr height, contractor shall quote their rate accordingly for execution in the crane and required T&P and Ladders etc shall be arranged by the contractor.

All as per item no. 30 here in before but Capacity 2.0 TON

All as per item no. 30 here in before but Capacity 3.0 TON

All as per item no. 30 here in before but Capacity 5.0 TON

All as per item no. 30 here in before but Capacity 10.0 TON

M&L for disconnecting the unserviceable electric motor from the cranes transpoting to workshop taking out burnt winding and rewinding the motor with same gauge of super enamelled copper wire of suitable size, varnishing overhauling complete reassembling to crane & making electric connection & testing connisionning for capacity upto 1 HP motor complete all as specified and directed.

All as per item No 35 above but for 3 HP –ditto-.

All as per item No 35 above but for 7.5 HP –ditto-.

All as per item No 35 above but for 15 HP –ditto-.

Supply only electric components in replacement to maintain crane functional & serviceable complete all as specified and directed by Engr-in-Charge for the Cranes/Hoists of capacities Crane Capacity 0.5 TON / 1.0 TON

Magnetic Coil Make L&T.

Over load relay 0.6 to 1 Amps Make- L&T/Siemens.

Control Transducer 440V to 110 V AC

Dynamic Breaking Resistance. (DBR)

Thruster Break as per sample

Rotary limit switch

Current collector of AC current 80 Amp

Steel wire rope as per existing size & sample

TP Contactor 25 Amps,ML 1.5, 110 Volts, Coil 415 Voltage Make – L&T/Seimens

Brake Pads.

Main Cable copper conductor 1.5 Sqmm, 4 Core, 1100 volts grade PVC sheathed Make: Grandlays/national/Havells

Push Button with auxiliary contacts Make – L&T

Limit Switch with two contacts in oil tight die cast aluminum housing Make- Siemens

Variable frequency drive 3 HP, 415 V for LT motion of crane

MCB 3 Pole 63 Amps 10 KA

Supply only electric components in replacement to maintain crane functional & serviceable complete all as specified and directed by Engr-in-Charge for the Cranes/Hoists of capacities Crane Capacity 2 TON

Magnetic Coil Make L&T.

Over load relay 0.6 to 1 Amps Make- L&T/Siemens.

Control Transducer 440V to 110 V AC

Dynamic Breaking Resistance. (DBR)

Thruster Break as per sample

Rotary limit switch

Current collector of AC current 80 Amp

Steel wire rope as per existing size & sample

TP Contactor 25 Amps,ML 1.5, 110 Volts, Coil 415 Voltage Make – L&T/Seimens

Brake Pads.

Main Cable copper conductor 1.5 Sqmm, 4 Core, 1100 volts grade PVC sheathed Make: Grandlays/national/Havells

Push Button with auxiliary contacts Make – L&T

Variable frequency drive 5 HP, 415 V for LT motion of crane

MCB 3 Pole 63 Amps 10 KA

Brake Lining

Magnetic Coil

Clutch Plate and Pin

Thrust Bearing

Gear Wheel

Roller Bearing

Clutch Plate

Push Botton Make- L& T

Oil Seal

Cable trolley

Supply only electric components in replacement to maintain crane functional & serviceable complete all as specified and directed by Engr-in-Charge for the Cranes/Hoists of capacities : Crane Capacity 3 TON

Magnetic Coil Make L&T.

Over load relay 0.6 to 1 Amps Make- L&T/Siemens.

Control Transducer 440V to 110 V AC

Dynamic Breaking Resistance. (DBR)

Thruster Break as per sample

Rotary limit switch

Current collector of AC current 80 Amp

Steel wire rope as per existing size & sample

TP Contactor 25 Amps,ML 1.5, 110 Volts, Coil 415 Voltage Make – L&T/Seimens

Brake Pads.

Main Cable copper conductor 1.5 Sqmm, 4 Core, 1100 volts grade PVC sheathed Make: Grandlays/national/Havells

Push Button with auxiliary contacts Make – L&T

Variable frequency drive of suitable capacity for 3 TON EOT Crane, 415 V

MCB 3 Pole 63 Amps 10 KA

Gasket

Pedant Push Button

Carbon Brushes

Over Load Relay 13 to 21 Amps Make- L & T

Clutch Plate

Wheel Bearing Make- SKF/NBC

Trolley Wheel

Brake Pad

Pedant Push Botton with auxiliary contacts Make- L & T

Limit Switch with two contacts in oil tight die cast aluminium housing Make- Siemens

Common Spares :-

Supply only LT Cable, PVC insulated ,PVC sheathed multistranded copper conductor of size 2.5 Sq mm, 4 Core 1100 Volt complete all as specified and as directed by Engr-in-Charge.

Supply olny LT Cable, PVC insulated ,PVC sheathed multistranded copper conductor of size 2.5 Sq mm, 3 Core 1100 V.Complete all as specified and as directed by Engr-in-Charge.

Supply only Contactor 415 volt, AC3 40 AMPS 50 Hz 110v coil voltage ML-3. Make – L&T/Siemens.

Supply only Contactor AC3, 32 Amps, 415v 50Hz 110 Volts coil voltage ML-2. Make – L&T/Siemens.

Supply only No Volt Coil 110 Volts AC suitable for 40 Amps Contactor. Make-L&T /Siemens.

Supply only Transformer 440/110 Volts.

Supply only MCCB 4 Pole 63 Amps breaking capacity 16 KA including 415v 50Hz fixing/connecting arrangement all as directed by Engineer-in-Charge. Make-L&T/HAVELLS/HPL.

Supply only MCCB 3 Pole capacity 100 Amps, 415v 50Hz breaking capacity 25 KA. Make-L&T/HAVELLS/HPL.

Supply only HRC fuse 32 Amps Make: L&T/Siemens

Supply only HRC fuse 16 Amps Make: L&T/Siemens

Supply only HRC fuse 10 Amps Make: L&T/Siemens

Supply only HRC fuse 2 Amps Make: L&T/Siemens

Supply only set of LED indicator Lamp as per sample

Supply only power contactor ML-4 TP ,415 volt, AC3 70 AMPS 50 Hz 110v coil voltage Make: L&T/Siemens.

M&L for writing SM/MES No and cap of each crane on a 3mm thick 60cmx60cm size MS sheet and fixed the sheet on wall near the crane by means of rivet/ nut and bolts. Applying two coats of black synthetic enamel paint over a coat of red oxide primer including writing on black surface with flourscent white paint bolded letters Note: Writting letters figures (Block, Roman,italic or indian) not exceeding 30mm thick.

Supply and filling gear oil to the existing crane of approved make

S & F for MCB of 'C' curve 32 Amps 4 Pole 415v 50HZ breaking capacity 10 KA. Make Havells or equivalent in Siemens all as specified and directed by Engr-in-Charge.

S & F for MCB of 'C' curve 63 Amps 4 Pole 415v 50HZ breaking capacity 10 KA. Make Havells or equivalent in Siemens all as specified and directed by Engr-in-Charge.

M&L for disconnecting and dismentaling of 3 phase induction moter capacity 2 HP transporting for civil workshop and rewinding with super enamelled copper conducter wires of superior quality and assembling with the shutter and testing and commisioning complete all as specitfied directed by Engr-in-Charge.

Supply,laying,jointing,testing and commissioning in trenches,ducts or fixing in wall or passing through pipe XLPE cable, amoured heavy duty electric cable with aluminium condector 1100 volts grade cross sectional area 16 sqmm 4 core suitable for earthed system complete all as specified and directed.

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