Balance Work - Replacement of Scale Water Lines from Slabbing Mill & Hot Strip Mill to Sludge Compartment No. 2

BOKARO STEEL PLANT

Tender No (Ref No) E-PROC ID 1734 Tender Description BALANCE WORKS FOR REPLACEMENT OF SCALE WATER LINES FROM SLABBING MILL & HOT STRIP MILL TO SLUDGE COMPARTMENT No. 2

Tender Category Turnkey with part of scope on item-rate basis

Total Quoted Price for Turnkey Scope of Work Net of ITC(A) ₹0.00 0 0

Total Quoted Price for Item Rate Schedule of Work Net of ITC(B) ₹6,616,043.50

Total Quoted Price Net of ITC (A+B) ₹6,616,043.50

1. Bidder to quote for Turnkey Scope of Work (Net of ITC cost) on lumpsum basis as per format Table-A

2. Bidder to quote for item rate schedule of works [in percentage (%) Higher (+) or Discount (-) or At Par (=) as per format Table-B

3. Evaluation shall be done on the basis of Total quoted price Net of ITC i.e Sum of (Table A + Table B).

1 C01 Design & Engineering 0.00 YES

2 C02 Supply of Plant & Equipment including Technological Structures 1.2 0.00 YES

3 C03 Supply of Building Steel Structures including Sheeting and Glazing 0.00 NO

4 C04 Supply of Refractories 0.00 YES

5 C05 Civil Engineering work including all related supplies - for equipment foundation 0.00 YES

6 C06 Civil Engineering work including all related supplies - others 0.00 NO

7 C07 Storage, Handling, Erection of Plant & Equipments & Refractories including Commisioning and PG Tests of the Facilities 1.5 0.00 YES

8 C08 Storage, Handling and Erection of Building Steel Structures 0.00 NO

9 C09 Foreign Supervision charges in India during erection, startup, commissioning and PG test for _____mandays NA

10 C10 Training charges: For ……… Foreign mandays For ……… Indian mandays 0.00 YES

11 C11 Customs, Port clearance (excluding duties &cess to be paid by Employer) and Inland transportation (for all items quoted in foreign currency) NA

12 C12 Comprehensive/ Transit, Storage cum erection insurance 0.00 YES

13 C13 Supply of 2 year O&M spares NA

Total Quoted Price for Turnkey Scope of Works 0.00 0.00 0.00

Total Quoted Price including GST for Turnkey Scope of Works 0.00

ITC ON ACCOUNT OF GST 0.00

Quoted Price NET OF ITC for Turnkey Scope of Works 0.00

TABLE-B SCHEDULE OF WORK ON ITEM RATE BASIS

Annexure 2.4.6-1

Item No. Description Unit Quantity Rate excl GST (Rs.) Amount (Exclusive of GST)

S-1 Supply of all structural materials (including chequered plates, gratings etc.) loading, transportation, unloading to place of fabrication, fabrication of all structures, welding including supply of electrodes and required all consumable as per final fabrication drawings and specifications, inspection, testing and applying one coat of specified quality primer (including supply of primer) as per specifications and delivery of fabricated structures from fabrication yard to the site of erection including handling, storing, stacking with Bidder's own tools, tackles, consumable, handling equipment, labour etc. complete as directed by the Engineer in charge. (The rate for supply & fabrication shall include burning losses, cutting allowances, scrap generation etc. The quantity for payment shall be as per BOM (Bill of material) of finalized fabrication drawings. No payment shall be made for rolling margins, burning losses, cutting allowances, scrap generation etc). T 35 100000 3500000

S-2 Taking delivery of fabricated structures, as in S-1 at erection site including handling, storing, stacking, site assembly etc. erection of fabricated structures, fixing in position including alignment, levelling, securing, fixing, bolting including supply of bolts and nuts, welding, checking, gas cutting, grinding, matching with the other structures etc. at all heights complete in all respects, applying one coat of primer and two coats of finish paints (including supply of primer & finish paint) including supply of all consumables, as per specification and final GA drawings or as directed by the Engineer- in-Charge with Bidder's own tools, tackles, temporary support, scaffolding, equipment, labour etc. complete. T 35 18000 630000

S-3 Dismantling, with due care, the existing steelwork as per specification and / or as per drawing and /or as per direction of Engineer-in-charge at all heights and levels including loading, transporting, unloading and stacking the dismantled as usable and non-usable structures at a specified location (within plant boundary and within 10 km from site) as directed by the Engineer in charge with all tools, tackles, temporary support, scaffolding, equipment, labour complete (payment shall be made on the basis of actual measurement of dismantled structures in weigh bridge). T 12 13000 156000

Total Quoted Price Excluding GST for Schedule(Structural) 4286000.00

Annexure- 2.5.1.1-1

Sl. No. Description Unit Qty. Unit Rate excl GST (Rs.) Amount (Exclusive of GST)

EW-1 Earthwork in excavation including pumping and bailing out sub-soil water / storm water / any other water accidentally present, slush removal, slag/ scrap iron/metal removal, etc. complete in all kinds of soil including the existing layers of ground which may consist of dust, dirt, rubbish, slag, metal pieces in compacted & as it is condition of thickness whatsoever both in dry & wet conditions etc., stacking the excavated earth beyond 5M from edge of excavation line but within 100 M lead, all lifts, including shoring, strutting if required, all labour, tools, tackles, equipment and materials complete, back filling with stacked earth in 15cm layer including watering and ramming of filled up earth on sides of foundations, including dressing and leveling, all labour ,tools, tackles, equipment and materials complete. (Slopes according to drawing or as decided by the Engineer) and payment shall be based on measured quantity of earth excavated as per drawing / actual whichever is less. Transportation of surplus excavated earth from the stacked heap and disposal of the same to location as directed by engineer in-charge, lead upto 5Km from the initial lead of 100m of item no EW-1 above with all operation such as excavation, loading, dressing and leveling of disposed off heap, all labour, materials transport tools and tackles complete.

Upto any depth below ground level Cum 1400 535 749000

EW-2 Same as in item EW-1 but in rock but by chiseling either manually or with pneumatic hammers /jack hammers including pumping and bailing out sub-soil water / storm water / any other water accidentally present, slush removal etc. including stacking the boulders and excavated materials at an area adjacent to the area of work all materials, labour, machinery complete, where blasting is not permitted by Engineer-in- Charge. Payment shall be made on 60 % of stack measurement.

Upto any depth below ground level. Cum 5 555 2775

EW-3 Supplying, spreading and compacting river sand in foundation trenches, under floor etc in layers not exceeding 150 mm in thickness including watering up to saturation, ramming etc. complete with all materials, labour, tools, tackles etc and as per drawing, IS specification and direction of Engineer in Charge. Cum 10 2370 23700

C-1 Providing, supplying and placing Plain Cement Concrete of grade M-10B (with 40 mm downgraded stone aggregates) machine mixed, mechanically vibrated in all types of foundations at all depths below finished floor level including curing etc. all materials and labour complete including cost of form work wherever required. Cum 10 10910 109100

C-2 Providing, supplying and placing Reinforced Cement Concrete of grade M-25C (with 20mm downgraded stone aggregates), machine mixed, mechanically vibrated in all types of structures, at all locations as per detail construction drawing issued, including curing etc., all materials and labour complete (The item includes cost of shuttering, curved shuttering, supplying and providing 2 coats of Bitumen Painting of grade 20/30 as per specifications in foundations on concrete surfaces which are in contact with earth, but excludes cost of reinforcement which will be paid under relevant item).

At all depths and all heights from ground level Cum 60 16380 982800

C-3 Providing, supplying, transporting, laying & fixing in position TMT bars (conforming to IS:1786-2008 having minimum yield strength of 500 N/mm2) of all diameters in all lengths as specified in the relevant drgs, including splicing, lapping, chairs, cleaning, straightening, bending, cutting, hooking and binding with 20 SWG wire or welding of 10d and overlap of 15d, if necessary, in all types of structures, at all locations, heights and depth, leads, with all labour, material etc. complete (inclusive of the cost of 20 SWG wire and making & placing in position PCC cover blocks of M15D). MT 3 120455 361365

C-4 Providing, supplying and placing ready mixed free flow non- shrink cementitious grout of approved quality having strength not less then 30 N/mm2 at 7 days for grouting under base plates of equipment, pockets, bolts, etc., including shuttering and curing etc., as per instruction of manufacturers all materials and labour complete at all heights and depths above or below ground level. Cum 0.3 25000 7500

C-5 Providing, supplying and placing of grade M-30D (with 10mm downgraded stone aggregates) grout, over freshly applied rich cement slurry, machine mixed, mechanically vibrated under column bases, at all depths and heights from finished floor level, including curing etc., all materials and labour complete including cost of shuttering, but excluding cost of reinforcement . Cum 0.3 18695 5608.5

C-6 Supplying, transportation, fabrication, manufacturing, and fixing in position as per drawings and specifications inserts, jigs, fixtures, plates, sheets, channels, edge protection angles, beams, etc. as per detail fabrication and shuttering drawing in all positions including all by work and adjustments in shuttering at all levels, cleaning of grease /paint, removal of burrs, etc. there from and welding wherever necessary and inclusive of grouting with neat cement sand slurry with all labour, material etc. complete. MT 0.2 100000 20000

C-7 Providing, supplying, fixing anchor bolts, nuts and washers including special bolts machined from forged steel of property class 4.6 in all positions including all by work and adjustments in shuttering at all levels and locations, cleaning of grease /paint, removal of burrs, etc. there from and welding wherever necessary and with all labour, tools, tackles and handling equipment. MT 0.2 100000 20000

C-8 Providing, supplying and placing Plain Cement Concrete of grade 1:4:8 (with 40 mm downgraded stone aggregates) machine mixed, mechanically vibrated in all types of foundations at all depths below finished floor level including curing etc. all materials and labour complete including cost of form work wherever required. Cum 1 8920 8920

MS-1 Dismantling and demolishing of all types of reinforced cement concrete structures with the help of pneumatic hammers, hydraulic concrete breakers, manual chiselling etc of all grades. including gas cutting of reinforcement, rounds and embedment as may be at all heights and depths above and below ground level, and disposal of all debris to dump yard as per direction of Engineer-in-Charge within a lead of 5Km with all material, labour, tools, tackles, transportation etc. complete. Cum 5 3865 19325

MS-2 Providing, supplying and fixing heavy duty bolt of grade 5.8 of HILTI, Wuerth or Fischer or equivalent, with chemical bonding resin including drilling holes in existing/new concrete of all diameters & depth and cleaning the same with air/water specifications.

a) Bolt dia 16mm Nos 2 920 1840

b) Bolt dia 20mm Nos 2 1350 2700

c) Bolt dia 25mm Nos 2 2175 4350

MS-3 Cutting of existing bolts to the required level and 3 pin lap welding with new bolts of 8mm weld fill (measurement on total length of welding) in each bolt with labour, tool and tackles complete. (inserts and bolts shall be paid under relevant item) RM 5 595 2975

MS-4 Chipping of concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer-In-Charge

a) 75 mm average thickness Sqm 2 420 840

b) 50 mm average thickness Sqm 2 285 570

c) 25 mm average thickness Sqm 2 140 280

MS-5 Cleaning of reinforcement from rust from the reinforcing bars to give it a total rust free steel surface by using alkaline chemical rust remove of approved make with paint brush and removing loose particles after 24 hours of its application with wire brush and thoroughly washing with water and allowing it to dry, all complete as per direction of Engineer-In-Charge.

a) Bars upto 12 mm diameter RM 2 10 20

b) Bars above 12 mm diameter RM 2 20 40

MS-6 Drilling suitable holes in reinforced or plain cement concrete with power driven drill machine to a minimum depth of 100 mm upto 200 mm in RCC foundations, beams, lintels, columns and slabs to introduce steel bars including fixing the steel bars in position using epoxy resin anchor grout of approved make but excluding the cost of reinforcement, all complete as per direction of Engineer-In- Charge.

Upto and including 12mm dia each 2 155 310

MS-7 Providing, mixing and applying bonding coat of approved adhesive on chipped portion of specification and direction of Engineer-In-Charge complete in all respect. Epoxy bonding adhesive having coverage of approved make Sqm 5 320 1600

MS-8 Providing and inserting 12 mm dia galvanised steel injection nipple in honey comb area and along crack line including drilling of holes of required diameter (20mm to 30mm) upto a depth from 30mm to 80mm at required spacing and making the hole & crack dust free by blowing compressed air, sealing the distance between injection nipple with adhesive chemical of approved make and allow it to cure complete as per direction of Engineer- In-Charge. Each 5 265 1325

MS-9 Providing and injecting approved grout in proportion recommended by the manufacturer into cracks/honey- comb area of concrete/masonry by suitable gun/pump at required pressure including cutting of nipples after curing etc. complete as per directions of Engineer-in-Charge. (The payment shall be made on the basis of actual weight of approved grout injected)

Epoxy injection grout in concrete/RCC work of approved make Kg 5 620 3100

Total Quoted Price Excluding GST for Schedule above 2330043.50

Total Quoted Price Excluding GST for Item-Rate Scheduled works 6616043.50

GST@18% on Total Basic Quoted Price 1190887.83

ITC on GST 1190887.83

TOTAL QUOTED PRICE NET OF ITC FOR ITEM-RATE SCHEDULE OF WORKS 6616043.50

Bidder shall quote price in percentage (%) Higher(+) or Discount (-) or At Par (=) on the total amount excluding GST of Rs. 6616043.50 as given in the item wise estimated cost. At Par

Final Quoted Price net of ITC 6,616,043.50

Note - In case L1 is a consortium, the Price Break-Up for a consortium bid as per percentage scope of work will be required to be submitted.

Total NTK #REF!

Final Total #REF!