REPAIRS / MAINTENANCE OF OVERHAULING OF DG SETS, AMF PANELS AND CONNECTED ALLIED WORKS AT CDM SECUNDERABAD UNDER AGE E/M NO-1 OF GE (UTILITY) SECUNDERABAD

Amount

M&L for Maintenance of DG set and carrying out ‘B’ check and replacement of ‘B’ check kit filters such as Oil filter, by pass filter, fuel filter,CR element and CR plates complete with ‘O’ rings and draining of Engine oil and topping up with the new engine oil complete testing all as specified and directed by the Engr-in-Charge for the following capacity DG sets:- Note :- (i) Engine oil shall be measured and paid separately (ii) Labour & transportation shall be arranged by contractor,quoted rate deemed to be inclusive in the unit rate. Make: KIRLOSKER/ CUMMINS /GREAVES/ GREAVES COTTON/ASIATIC/ RUSTON (a) Upto 35 KVA DG Set

125 KVA DG Set

200 KVA to 250 KVA DG Set

Attending the breakdown of any capacity/make DG Sets, AMF Panels, by Technician & helper for checking all components and rectify the fault and give report to concern JE complete all as directed by Engr-in-charge. Note :- Spare Parts for rectify the fault is measured and paid seperately.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) upto 125 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Renewal/ repairs of unserviceable automatic voltage regulator (AVR) above 125KVA and upto 250 KVA DG set including all spares, testing all as specified and directed by Engr-in-Charge. Make:- As per OEM approved make.

M&L for Dismantling of exhaust pipe of the DG set by unscrewing nuts and bolts and taking down the pipe with muffler removing the burnt out asbestos rope and well wrapping with new aluminium metal cladding with glass wool including cleaning the silencer, and fixing the same in its original position complete all as directed by Engr- in- Charge for the following capacity DG Sets. (a) Upto 125KVA

Above 125 KVA to 250 KVA DG set.

M&L for Disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 24 volts and taking down the self starter and transporting to civil workshop for carrying out repairs, complete overhauling the system including replacing the unserviceable parts like bearings, carbon brushes, clutch plates etc & assembling including after repair refixing the self starter in its original position,making all connection as per DG Set OEM recomendation, testing and commissioning complete all as directed by Engr-in-charge. Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule.

Supply only Armature coil for self starter of any make, any capacity and any model 24 Volts including testing complete all as directed by Engr-in-charge

Rewinding of field coil for self starter of 24 volts with fine enamelled copper conductor of same gauge with 'F' class insullation, size twins and weight with necessary insulating materials, guage of conductor suitablef any make, any capacity and any model complete all as directed by Engr-in-charge.

M&L for Disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 12 volts and taking down the self starter and transporting to civil workshop for carrying out repairs, complete overhauling the system including replacing the unserviceable parts like bearings, carbon brushes, clutch plates etc & assembling including after repair refixing the self starter in its original position,making all connection as per DG Set OEM recomendation, testing and commissioning complete all as directed by Engr-in-charge. Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule.

Supply only Armature coil for self starter of any make, any capacity and any model 12 Volts, 180/200 AH complete all as directed by Engr-in-charge

Rewinding of field coil for self starter of 12 volts with fine enamelled copper conductor of same gauge with 'F' class insullation, size twins and weight with necessary insulating materials, guage of conductor suitablef any make, any capacity and any model complete all as directed by Engr-in-charge.

M&L for Disconnecting the oil cooler of capacity up to 125 KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing opening the parts and cleaning thoroughly by using suitable cleaning material and acid and reassembling and refixing in its original position, testing and commissioning complete all as directed by Engr-in-charge

M&L for Disconnecting the oil cooler of capacity above 125kVA to 250KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing opening the parts and cleaning thoroughly by using suitable cleaning material and acid and reassembling and refixing in its original position, testing and commissioning complete all as directed by Engr-in-charge

M&L for Renewal/ replacement of existing unserviceable air cleaning element inner and outer with necessary ‘O’ rings for the DG sets of following capacities as that of existing make and model complete all as directed by Engr-in-charge: - Make for item No.14 & 14.01 : OEM recomended (a) Upto 125 KVA DG Set

Above 125 KVA and up to 250 KVA DG Set

M&L for Disconnecting all the incoming and outgoing rubber hoses and draining out the water from the choked radiator assembly of the existing make and model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical/electrical connections from the existing mounting, transporting the same to civil workshop for carrying out servicing, opening the top and bottom covers of radiator assembly cleaning thoroughly the chocked pipe of the radiator by using chemical detergent, lime caustic soda, cotton etc., cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and transporting back to site and refixing the same in its original position with suitable size nuts, bolts and washers and Anti vibrating mounting(AVM) pads as required as per OEM recomendation etc., for the following DG sets all as specified and directed by Engr-in-Charge: (a) Upto 125 KVA DG Set

Above 125 KVA and up to 250 KVA DG Set

M&L for Renewal of battery cable leads of copper conductor and with brass lugs terminal, for the 12V, 150/180 /200 AH batteries to self stater as that of existing size and length complete all as directed by Engr-in-charge

S&F Automatic cut off type Battery Charger suitable for 12 V, up to 10 Amp Battery complete all as directed by Engr-in-charge. Make SMPS/ Phonix

S&F Automatic cut off type Battery Charger suitable for 24 V, up to 10 Amp Battery complete all as directed by Engr-in-charge. Make SMPS/ Phonix

M&L for Renewal/replacement of 'V' belts for the following capacity DG sets as per existing size and model complete all as directed by Engr-in-charge. Make :- FENNER/ DUNLOP (a) Upto 125 KVA DG Set

Above 125 KVA and up to 250 KVA DG Set

M&L for Renewal/replacement of fan belts for the following capacity DG sets as per existing size and model complete all as directed by Engr-in-charge. Make :- As per OEM Recomendation (a) Upto 125 KVA DG Set

Above 125 KVA and up to 250 KVA DG Set

M&L for Renewal/replacement of Dynamo belts for the following capacity DG sets as per existing size and model complete all as directed by Engr-in-charge. Make :- As per OEM Recomendation (a) Upto 125 KVA DG Set

Above 125 KVA and up to 250 KVA DG Set

M&L disconnecting & removing the unservicable DC wiring from DG set of any type/any make/any model/any capacity and rewiring with the same with suitable new copper wire to existing guage wire by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job & checking of electrical/electronic spares working condtion and testing etc complete all as specified and directed. Note: (i) The rate quoted deemed to be inclusive of new copper wire cost in the unit rate.

M&L for replacement of existing unserviceable water temperature gauge with new water temperature gauge for the DG set of any description inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replaceemnt of existing unserviceable lubricant oil temperature gauge with new lubricant oil temperature gauge for the DG set of any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replacement of existing unserviceable oil pressure gauge with new oil pressure gauge for the DG SET of any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make: OEM recomended make

M&L for replacement of unserviceable solenoid switch with new solenoid switch 12volts for DG set of any make and any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make :- OEM recomended

M&L for replacement of unserviceable solenoid switch with new solenoid switch 24volts for DG set of any make and any capacity inclduing making necessary electrical /mechanical connections and taking down old unserviceable one complete all as directed by Engr-in-charge. Make :- OEM recommended

S&F in repairs the following spare parts for any type/make of DG sets, as and when required by the department complete all as specified and directed. Make for item no 28 to 28.10:- OEM recommended

Starting/Ignition - key/button

Volt Meter 0-500V

Amps Meter

Frequency Meter

S.D Valve assembly

Oil safety control

Water safety control

Water separator bowl 3247715

Hour Meter

Radiator Metal Pipes

Supply and filling the new engine oil 20W/40 for topping up upto the required level complete all as directed by Engr-in-charge Make :- CASTROL/ INDIAN OIL/ SERVO

Supply and filling the new engine oil 15W/40 for topping up upto the required level complete all as directed by Engr-in-charge Make :- CASTROL/ INDIAN OIL/ SERVO

S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set of 30 KVA to 250 KVA capacity listed parameters including testing complete all as specified and as directed. Make :- OEM recommended

Drain out the fuel from the fuel tank of DG set of capacity 400 Ltrs and above and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank and welding/ brazing including one coat of synthetic enamel paint, refixing the tank in its original position, replacing the drain plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements complete all as directed by Engr-in-charge.

Description all as per item No. 32 above but upto 250 Ltrs complete all as directed by Engr-in-charge.

M&L for Removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for above 30 KVA to 250 KVA DG set complete all as directed by Engr-in-charge.Make as per OEM Recommendation.

M&L disconnecting & removing the unservicable AC wiring from AMF panel of DG set of any type/any make/any model/any capacity and rewiring with the same with suitable new copper wire to existing guage wire by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job & replacement of electrical/electronic spares and testing etc complete all as specified and directed. Note: (i) The rate quoted deemed to be inclusive of new copper wire cost in the unit rate. (ii) Electrical/Electronic spares shall be measured & paid separately under relevant items.

Supply only following spare parts :- Push buttons.

AMF Panel Hooter

Earth fault relay.Make: OEM recomeded

Over load relay.Make: OEM recomeded

Over/Under voltage relay.Make: OEM recomeded

Auxilary relays 12v/6Amps Make: OEM recomeded

Single phase preventer,make:minilec/GIC

Auxiliary Relays 24Volts / 6A Make: OEM recomeded

PLC based AMF relay unit Make: OEM recomeded

Low lube oil safety switch Make: OEM recomeded

Booster Relay 24Volts / 10A Make: OEM recomeded

Battery charger 24 V /10A panel mounting type Make: OEM recomeded

Battery charger 12 V /10A panel mounting type Make: OEM recomeded

Coolant temparature sensor Make: OEM recomeded

M&L for Removing the defective charging dynamo of capacity 24 Volt DC any make, model, any capacity and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable to same existing size/guage & reconnecting the same, refixing back, in original position including making all necessary electrical/mechanical connections testing and commissioning complete all as directed by Engr-in-charge.

M&L for Removing the defective charging dynamo of capacity 12 Volt DC any make, model, any capacity and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable to same existing size/guage & reconnecting the same, refixing back, in original position including making all necessary electrical/mechanical connections testing and commissioning complete all as directed by Engr-in-charge.

M&L for replacement of unserviceable spares for water manifold and Radiator spares above 30 and upto 125 KVA DG set for the following spares:- Radiator rubber hoses.

Clamp for hump hose.

Hose clamps.

Hump hose.

M&L for replacement of unserviceable spares for water manifold and Radiator spares above 125 kVA and upto 250KVA DG set for the following spares:- Radiator rubber hoses.

Clamp for hump hose.

Hose clamps.

Hump hose.

M&L for Inhibitor corrosion (coolant additive concentrate) required for top up (TVS Make) complete all as directed by Engr-in-charge.

Supply and topping up of distilled water suitable for lead acid batteries of 12 volts complete all as directed by Engr-in-charge.

S&F battery brass terminal fixed with jelly complete all as specified and directed.

M&L for Renewal/Replacement of unserviceable batteries with maintenance free batteries of 180 AH, 12V including connecting to DG set complete all as directed by Engr-in-charge. Make:- EXIDE

M&L for Disconnecting all connection & remove the PT pump from engine and transport to OEM authorised service center and Calibration of PT pump for maximum efficiency by OEM Authorised Service center & replacement of PT Pump kit, gear gasket, etc in its original position by making all necessary connections complete whichever required under AGE E/M-I(U) AOR for smooth functioning of fllowing DG Set capacities complete all as directed by Engr-in-charge (a) DG Set capacity above 30 KVA to 125 KVA

All as per item No 43 above but for DG Set capacity above 125KVA to 250KVA

M&L for remove the fuel injection pump from the engine transport to an authorized service centre for service, calibration and to adjust by replacing the following un serviceable worn-out spares with new appropriate make minor spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for DG set capacity above 30 KVA and upto 125 KVA :- Note: Major spares required will be measured and paid seperately.

Supply only orfice for above above above 30 KVA and upto 125 KVA capacity DG set

Supply only Barrel and Plunger for above 30 KVA and upto 125 KVA capacity DG set

Supply only FIP Bearing for above 30 KVA and upto 125KVA capacity DG set

M&L for remove the fuel injection pump from the engine transport to an authorized service centre for service, calibration and to adjust by replacing the following unservicable worn-out spares with new appropriate make minor spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for DG set capacity above 125 KVA and upto 250KVA :- Note: Major spares required will be measured and paid seperately.

Supply only orfice for above 125 KVA and upto 250 KVA capacity DG set

Supply only Barrel and Plunger for above 125 KVA and upto 250KVA capacity DG set

Supply only FIP Bearing for above 125 KVA and upto 250KVA capacity DG set

Supply and fix self starter Motor, 24 volts, Make LUCAS or its equivalent make approved by OEM of DG Set suitable for existing DG set above 82.5 KVA to 250 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

Supply and fix self starter Motor, 12 volts, Make LUCAS or its equivalent make approved OEM of DG Set suitable for existing DG set capacity up to 82.5 KVA including making all necessary electrical/mechanical connection as per recomendation of OEM of DG Set & dismantling/taking out old unserviceable self starter Motor from existing position complete all as directed by Engr-in-charge

S&F Flexible Bellow suitable for up to 125 KVA Gen Set. Make as per OEM

S&F Flexible Bellow suitable for above 125KVA and up to 250 KVA Gen Set. Make as per OEM

M&L for Servicing of DG Set panel's indoor/outdoor type of any make/model/capacity, checking of switching ON/OFF & tripping system, Spring charge Motor working system,checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode complete all as directed by Engr-in-charge. Note:-All the mechanical parts are thoroughly cleaned by suitable cleaning agent & moving parts are properly lubricated

Supply and fix Power contactor coil of Power contactor of having capacity 400 Amps 4 pole 2NO +2NC complete all as specified and directed. Make:- L&T Cat part No. CS94195 or equivalent HPL/Schneider

Supply and fix Power contactor of capacity 275 Amps 4 pole 2NO +2NC complete all as specified and directed. Make:- C&S Cat part No LC1 FDP1854AE or equivalent HPL/Schneider

Supply and fix Power contactor of capacity 400 Amps 4 pole 2NO +2NC complete all as specified and directed. Make:- C&S Cat part No LC1 FDP3304AE or equivalent HPL/Schneider

Supply and fix Power contactor of capacity 400 Amps 4 pole 2NO +2NC complete all as specified and directed. Make:- L&T Cat part No. CS97025 or equivalent HPL/Schneider

S&F MCCB 400 Amps, 4 pole, 415 Volts with rapturing capacity 50 KA adjustable magnetic and thermal settings. Make : - L&T Cat Part No. CM94103OOR1OG or equivalent make of havells/ C&G

Supply,install, test, commissioning & run the DG set's Fly-wheel Ring of Fly-wheel Assembly of existing model,size suitable to DG Set of capacity up to 125 KVA including taking down old Unserviceable complete all as directed by Engr-in-Charge.

Supply,install, test, commissioning & run the DG set's Fly-wheel Ring of Fly-wheel Assembly of existing model,size suitable to existing DG Set of capacity above 125kVA up to 250 KVA including taking down old Unserviceable complete all as directed by Engr-in-Charge.

Disconnect the Radiator and kept aside safely and taking down the old unserviceable water pump from the existing engine of DG set any make/model, capacity up to 125 KVA supply and fixing of new water pump & kit,reassembling the same and refixing the pump to the engine of DG set, refixing Radiator and testing, including making all Electrical/mechanical connections,commissioning as per OEM recomendation complete all as directed by Engr-in-charge.

Disconnect the Radiator and kept aside safely and taking down the old unserviceable water pump from the existing engine of DG set any make/model, capacity above 125KVA and up to 250 KVA supply and fixing of new water pump & kit,reassembling the same and refixing the pump to the engine of DG set, refixing Radiator and testing, including making all Electrical/mechanical connections,commissioning as per OEM recomendation complete all as directed by Engr-in-charge.

Supply, Fix & test run the DG set after replacing Diesel feeder Pump of existing model,size suitable to DG Set of capacity 35 KVA to 250 KVA including taking down old unserviceable complete all as directed by Engr-in-Charge.

M&L for disconnecting all electrical & mechanical connections,Dismantle the Engine (make KIRLOSKER/ CUMMINS /GREAVES/ GREAVES COTTON/ASIATIC/ RUSTON) from 35KVA to 250 KVA DG set capacities located at various location under AGE E/M-I(U) and transported to OEM Authorised service center for complete overhauling, replacing the following unservicable worn-out spares with new appropriate make minor spares & major spares (minor spares- up to Rs 2500/Each), after assembling the spares the Engine again shfted to original existing place and reassembled to alternator& radiator,AMF panel/Electrical panel board of DG set complete testing, commissioning all as per OEM recomendation and as directed by Engr-in-charge.The quoted rate inclusive of Manpower, Crane charges for transporting engine to workshop and back after repairs Note: - Major Spare parts shall be measured and paid separately.

Gear fuel Pump

Total Gaskets Set

Core & cooler set

Shaft rocker arm

Oil seal

Ball Bearings set

Main Bearings set(STD)

CR bearings

Piston with pin

Piston Rings

Linners

Exhaust Valve

Inlet Valve

Valve guides

Valve sheets

Material and labour for repairs to Alternator of following DG Set, transporting the same to the OEM authorised service center/work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note: Copper winding material will be measured and paid seperately under relevant Item

Upto 125 KVA capacity

Above 125 KVA and upto 250 KVA Capacity.

Supply only High conductivity copper conductor winding material including necessary insulation material as requred for complete all as specified and directed by Engr-in-Chrage

M&L taking down defective Turbo Charger Assembly duly disconnecting the mechanical and electrical connections from DG Set, opening and thoroughly checking to carry out repairs complete to the Turbo Charger Kit and spares as required at site including any mechanical and reassembling and refixing the turbo charger assembly to its original position and reconnecting the same for the following capacities including testing complete all as specified and directed.

DG Set of capacity upto 125 KVA

DG Set of capacity above 125 KVA and up to 250 KVA

M&L for calibration of water pump complete, overhauling, replacing of gaskets, nuts, washers etc and reassembling the same and refixing the pump to the engine and testing including taking down the old unservicable water pump of any capacity of DG set from the engine and taking it out side work to workshop, complete all as specified and directed:-

DG Set of capacity upto 125 KVA

DG Set of capacity above 125 KVA and up to 250 KVA

M & L for dismantling & disconnecting all connection of the cylinder heads from diesel engine and sent to OEM authorised Service center for calibration and repairs by replacing the spares such as Valves, Value Guides, Valves seats and repairs kit and re-assembling to its original position with necessary Engine cylinder head gasket and O rings for the following capacities including testing complete all as specified and directed:-

DG Set of capacity upto 125 KVA

DG Set of capacity above 125 KVA and up to 250 KVA

M&L preparation of old painted surfaces of the DG Sets of 35 KVA to 125 KVA capacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L preparation of old painted surfaces of the DG Sets of the above 125 KVA and up to 250 KVA capacity including degreasing and spray painting the DG sets with one coat of synthetic enamel paint of approved colour and writing SM/MES No including painting on concrete surfaces of foundations with black paint complete all as specified and directed.

M&L for preparation of old painted surfaces for outdoor/indoor Amf panel/LT Panel of any size with applying two coat of synthetic enamelled grey paint after removing all dust & rust and paint shall confirm to IS 2032 complete all as specified .

S&F in replacement of microprocessor based control unit suitable to DG set of any capacity with all listed parameters as per recomendation including testing complete all as specified and directed.

S &F Door hinges of any capacity of DG Sets as suitable for existing one as specified and directed.Make Kisloskar

S &F Door lock of any capacity of DG Sets as suitable for existing one as specified and directed.Make Kisloskar

Supply only cotton waste for cleaning for DG Set and surrounding area complete all as specfied and directed.

STANDARD AGENCIES

Srinivash Engineers