04 - SITC of Transformer and Other Electric Work at New Dharmshala in Shree Sanwaliya ji Mandir Mandal Mandfiya.

SITC of Marshalling box fabricated out of 2.0 mm thick sheet steel, provided with water tight hinged doors with padlock arrangement, neoprene gasket all around door to make enclosure water and dust proof (IP-55). Space Heater, Illumination lamp, 5A switch & Socket, MCB, Viewing window, detachable gland plate completely wired, ready for external connections at the terminal blocks. All wirings shall be carried out with 1100 V grade PVC insulated stranded conductors. Power circuits if any shall be wired with stranded copper conductors of adequate sizes to suit the rated current. The minimum size shall be 2.5 sq.mm. Control, alarm and indication circuits, shall be wired with stranded copper conductor of sizes not smaller than 1.5 sq. mm. CT circuits shall be wired with stranded copper conductor of size not smaller than 4 sq.mm. including 150 mm dia. Winding temperature indicator with A&T contacts, 150 mm dia. Oil temperature indicator with A&T contacts , 150 mm dia. Magnetic Oil level Gauge ( MOG) with alarm contact, double float type Buchholz relay with isolating valves on both sides and as per IS: 3637 with A&T Contacts etc. as required.

SITC of HT metering cubical panel (as approved By DISCOMs) fabricated from 20 SWG CRCA sheet steel having two compartments & MS angle of size 60mmX 6mm. It should have provision for Following: (i) fixing Trivector / Import - Export Meter (To be supplied by DISCOMs) (ii) fixing of combined CT PT Set with Copper strip for Connection (To be supplied by DISCOMs), (iii)Test terminal Block, (iv) 6mm thick Bakelite sheet on all sides, (V) 3/6 corex 1.5 / 2.5 Sq.mm copper cable for interconnections, etc. as required. .

SITC of 11kV 630 Amps 21KA for 3 Sec. SF6 insulated, outdoor duty (IP54) , Extensible / Non extensible type Ring main unit (RMU) manually operated in combination of VCB modules and Load Break switch consisting of Copper busbar in SF6 insulated stainless steel Outdoor enclosure of thickness of 2 mm and tank of stainless steel Outdoor enclosure of thickness 3mm with manometer. The HV switchgear and control gear should be confirming to IEC-62271-100, IEC-62271-200-2003 & IEC-60694-1996. The RMU should be internal arc tested for 21KA for 1Second with IAC-AFL classification for both Cable chamber and gas tank as per IEC 62271-200 and LBS to be rated for class E3 as per IEC 62271 - 103. Vacum Interrupter should be same as used during type test of RMU. Each feeder of RMU should have voltage presence indicator. and VCB feeder should consist of 1 no. microprocessor based Self powered numerical relay with over Current/ earth fault & short circuit protection with each VCB feeder, 3 Nos. Protection CT shall be of Burden 2.5VA, ratio 50/1A, Class of Accuracy class 5P10 for O/C and E/F protection for each VCB. Load break switch feeder shall have Fault Passage indicator, Right angle boots for all the feeder Modules, Remote trip, Emergency Stop, Cable cover interlocking, Trasnformer protection tapo card etc. All the type test certificates as per IEC and CEA from Third party NABL / CPRI / ERDA accrediated lab to be submitted. (Cost of RCC Foundation / Steel Structure to be paid Extra)

Non Extensible 3 way RMU with 1 no. VCB & 2 No. Load Break Switch

SITC of Microprocessor based Draw out type 3/4 pole door interlock Air Circuit Breaker (ACB) as conforming to IS/IEC 60947 P - 2 :2003 in existing LT panel suitable for LT installation 440/415 V, 50 Hz and having adjustable over load, short-circuit, Instantaneous, earth fault (LSIG) with separate LED indication or Fault details on display for each type of fault shall confirm to EMI/ EMC test , LCD/LED display, last 10 trip history, Inbuilt ZSI, Current metering, Provision for Communication, Thermal memory, trip free mechanism, modular design and suitable for ambient 50 degree and utilization catagary B. In built electrical & mechanical anti pumping feature , pollution degree 3, 100% rated neutral . ACB shall have separate indication for service, test, isolation & maintenance position, Breaking capacity Icu = Ics = Icw ( 1 sec ) , U imp - 12 KV, break time not more then 30 ms. Provision for electrical & mechanical interlock between ACB sand other required accessories (Cost of accessories to be paid extra) Min.electrical operation 10000 upto 1600 A rating and 5000 for 2000 A to 4000 A. including making connections, testing etc. as required. OEM shall have submit NABL / CPRI / ERDA/ Intertek accrediated lab type test certificate.

Motorised charged type 4 Pole

1600 A Rating ,50 kA

Providing & Laying XLPE insulated three core Armoured Aluminium cable for working voltage 11 K.V.(E) confirming IS :7098 P - 2 with H4- Grade electrolytic aluminium conductor confirming to IS: 8130 class-2 of purity >99.6 %, Insulation Screening: Extruded Semiconducting Compound followed by helically wrapped Copper Tape, round / flat strip armouring of cables , Inner / outer sheath PVC type ST-2 confirming to IS:5831 in existing RCC pipe / Hume Pipe/ Stoneware Pipe/ PVC pipe/ open duct/cable trench / Cable tray (with cable tie) including testing etc. as required of following size.

3 core 185.0 Sq.mm

Excavation of trench of size 120 cm (Depth) x 35 cm(Width) for Laying of suitable no. of HT cable( Inter spacing between cables should not be less than 2 D) in ground with following procedure:- (a) Make a river sand bed of height 125 mm along the trench, (b) Lay the cable in the middle of the trench, (c) Provide river sand bed of height 125 mm on top of the cable. (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 / Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth

Add Extra in Item no. 13.3 if Excavation done in Hard Rock / CC road / TAR Road and making Good the same

Providing & making heat shrinkable type indoor/outdoor/straight through terminations/ joint kit suitable for 11 KV / 33 KV (Earthed) cable with required components, prepration of cable ends. Type test report should be as per IS13573:2011 including testing etc. as required of following sizes.

11 KV End Termination Kit Outdoor type

3 core 120/150/185 Sq.mm

Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Aluminium cable confirming to IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing commissioning etc. as required of following size.

Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring, Compression Nut, heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as per IS 8337-1976 of following size of PVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.

1 x 500.0 sq.mm

Providing & Fixing of IS: 13875 & IEC :61326/IEC:62053-22 confirming LED Digital type (up to 500) V range Volt meter / Direct- Ammeter / CT opertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracy of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.

Three phase AMP + HZ + PF + KW + KVA + KVAR + KVARH+KWH+DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS Meter

Providing & Fixing of flush head push button actuators IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 27 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, including connection etc. as required.

Luminous type Red , Yellow, Green, Amber

Luminous type Blue , white

Providing & Fixing of Current Transformer confirming IS 2705-I (1992) with secondary terminal and shorting Block , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required .

Ring type tape wound CT

C T Class 1, Ratio 1500/5 to 3000/5, Burden 15 VA

Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator, with short circuit withstand capacity of 31 MVA for 1 Sec. , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves.

Electrolytic grade (Cu+ETP) Tin Coated annealed copper bus bars IACS 100% grade.

Supply and fixing of following accessories for Air circuit breaker (ACB) in existing ACB including making connection etc complete in all respect.

Mechanical Interlocking Kit using key & Lock

Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Copper cable confirming to IS :7098 P - I of 1.1 KV with electrolytic grade Copper made of copper rods confirming to IS 613-1964, of purity >99.7 %, round / flat strip armouring, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing etc. as required of following size.

Plate Earthing as per IS:3043 with copper Earth plate of purity >95% of size 600mm x 600mm x 3.0mm by embodying 3 mtr. below the ground level with 20 mm dia. G.I. 'B' class watering Pipe ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, Heavy duty weather proof poly-propylene earth inspection chamber as per requirement of IS/IEC 62305 and tested as per IEC 62561-5 with lockable Jam free lid suitable for safe working load 60 kN of round / square size 250 mm, and Height 250 to 300 mm. and embodying the pipe complete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or less as required.

Supply & Laying following size earth strip in horizontal or vertical run in surface by means of Earth strip DMC Insulator including riveting/ soldering/ welding, Jointing shall be done by overlapping double the width of strip and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.

25mm x 5mm copper strip

ADD GST @ 18%

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Supply installation testing & Commissioning of Copper wound distribution Transformer of following rating and % Impedance, 11/0.433KV Delta-Star Connected, Vector Group Dyn 11, ONAN Cooled losses as per IS 1180 part I 2014 (Fourth Revision) Level-1, including standard accessories like conservator with prismatic oil level gauge , silica gel breather, Bucholz relay, pressed steel radiator fins, Radiator Valve(above 800 Kva) Suitable size HT cable box, LT cable box or Busduct adaptor box, Off -LTC ( +5% to - 7.5% in steps of 2.5 %), temperature rise of 40 degree C in oil / 45 degree C in winding , drain valve, Air release device, Dial type Oil & Winding Temperature gauge with alarm & trip contacts, first filling of transformer oil as per IS :335-1953 , Epoxy primer and PU based paint as Top coat, Unidirectional rollers for rating upto 800 kva & bi- directional above 800 Kva rollers with locking arrangement etc. as required. Factory Tests: The Transformer shall be subjected to routine factory tests (as per IS:2026 and IS:1180) including Temperature rise test in OEM's own lab and same shall be witnessed by Department engineer. Site Tests: Following tests shall be carried out on each transformer at site by OEM enginer in presence of department's site engineer:- a) Ratio test on each tapping.b) Resistance of windings at principal and all tapings.c) Insulation resistance of the winding between HV to earth / HV to LV / LV to earth.d) Vector group test.e) Magnetic Balance test. Transformer shall also be tested in CTL of discom before charging & complete installaion must be certified from Electrical Inspectorate office as per Indian Electricity rule, (CTL testing charges and Electrical Inspectorate office charges shall be reimbursed to the contractor)

Note :Manufacturer's testing laboratory should be certified by NABL and have an in house core cutting facility to ensure proper control & monitoring of quality. This is crutial to prevent the mixing of prime core materials with Second grade or defective materials. The core should be constructed from high grade, non ageing, PRIME GRADE CRGO steel with M4 Grade or Better, using silicon steel laminations, and should be of boltless design. The core and coil assembly should be undergo drying process using a highly efficient vacuum drying autoclave to remove moisture through heating and drying. Make - Bhel,Crompton Greaves,ABB india and Siemens India

800 KVA with % Impedance 5.0

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