MANNING AND OPERATION AND CERTAIN REPAIRS AND MAINT IN LIFTS AND CRANE AT INSP ORG IN AUNDH CAMP UNDER GE (MH AND RH) KIRKEE

Amount

LIFT Outsourcing of services for operation, Safeguarding of passenger Lift of capacity 20 passenger, 1000 kG carrying capacity, G+3/4 fourth storey building, (01 Nos) Make : Eros with various connected electrical, mechanical equipment for monitoring of proper functioning of equipment by employing experienced Lift operator for operation. ( 01operator x 01 shifts i.e one shift per day ). The installation shall be manned on all days excluding sundays & holidays. The person employed by the contractor shall possess knowledge of operation, necessary tools and safety precaution to operate the lift/control panels including carrying out the normal maintenance of the lift, keeping the lift room, car, Lift well clean all as specified and as directed. Location : CQA EE Note : Lift operator having minimum 4 years experience in Lift operation and shall be well conversant about the lift functioning, trouble shooting, rules & regulations and able to maintain all documents and read and record readings. Experience certificate alongwith police verification report shall be submitted by the contractor to the Engineer-in-charge.

General Note :- (a) The lift operator shall be in proper dress with the logo of contractor's firm and name plate with proper identity card issued by the firm. (b) Any breakdown/fault of lifts and other faults in system& it shall be recorded in register with breakdown time & restart time on day to day basic& should be reported to concerned JE/Engr-in-Charge. (c) Daily cleaining and upkeep shall be deemed to be included in the quoted rates. (d) Insurance of the employed person shall be carried out by contractor at his own cost from any insurance company, approved by IRDA and the copy of the same will be submitted to the Engineer-in-charge.

Carrying out fortnightly maintenance operation (Proforma-1), Monthly maintenance (Proforma-2), Quarterly maintenance (Proforma-3) and Annual maintenance (Proforma-4) for the LIft (Location CQA at CQA ) including replacement of all types of minor items such as nut bolt greasing, spring and cleaning of cabin , electric wiring ,adjustments of all moving parts, checking the functionality of safety devices to maintain the lift in fuctional condition all as specified and directed by Engr-in-charge. Location: CQA (EE) Adm building. Note : (i) Spare part if replaced shall be included in quoted rate for maintenance of lift . All spares to be replaced by the contractor must be as per specified make or as per existing make / as recommended by manufacturer/OEM.Quoted rate deemed to be included the fixing of spare parts. (ii) The quoted rate deemed to be included testing once in a year all as specified. Contractor should make his own arrangement for test at site all as specified and directed.

(iii) Maintenance shall be carried out as per manufacturers manual. (iv) M&L for periodical maintenance like oiling greasing etc as per manufracturer instruction and as directed by Engr in Charge. (iv) Technician /Mechanic shall be well qualified with 2 years certificate from a recognized ITI/NCIVT or equivalent in the trade of electrical /Mechanic. (v)Technician /Mechanic shall have authorised Govt license and minimum 5 years experience in the field of repairs/ maintenance/servicing of lifts (vi) Quoted rates shall be deemed to check/inspect fortnightly, monthly,quarterly etc all as per Partiular specification. (vii) Complete Lift inspection by Govt Lift inspector during currency carried out to ensure that requirement is properly adjusted & in safe operation condition. (viii) The Tenderer shall submit memorandum of understanding (MOU/ undertaking) from the original equipement manufacturer in respect of items for lift make -Eros Elevator to provide technical support & trained persons for maintenance & testing

Replacement of unserviceable cabin fan from car cabin, supply and fix cabin fan non-oscilating type, axial flow, single spped 300 sweep, 240 volts ISI marked with grill complete all as directed by Engineer-in-charge. Make: VBM/CINI/CROSS FLOW

Replacement of unserviceable cabin light for car cabin, supply and fix cabin light 6 watt motion sensor type auto on/off , 240 volts ISI marked complete all as directed by Engineer-in-charge.

S & F in motion sensor autolight/ auto fan relay card of 12V with cable and necessary accessories to fix in cabin

S & F in repair emergency alarm with complete accessories including rechargeable batteries alongwith box including connecting cables for G+3 and G+4 storey building all as specified and directed by Engineer-in-Charge.

Dismantling and taking out gear box assembly from main machine for repairs/ replacement of unserviceable/ wornout parts such as worn wheel, worn shaft bushes, thrust bearing and pedestal bearing and necessary packing including overhauling, cleaning alignment of gear box assembly and after repairs/ replacement of wornout part assembly and refixing with existing machine with proper alignment and testing complete etc all as specified and directed by Engineer-in-Charge. for G+3 bldg.

Dismantling, takingout ,transport, rewinding and refixing and testing of main motor of capacity 7.5 HP with suitable gague of copper winding all as specified and directed by Engineer-in-Charge. for G+3 bldg.

Topping up of Gear Oil (5 Ltr per Lift gear box)

M & L for disconnecting and taking out old unserviceable COP assembly and Supply & fix new COP assembly complete floor position, alarm, non stop door open, door close, cabin fan, cabin light stop, attend out key etc with direction indicator with soft touch LED display including necessary wiring complete all as specified and directed by Engineer-in-Charge . For G+3 Bldg.

S & F in repair LOP button plate soft touch with clear display including all as specified and directed by Engineer-in-Charge.

Replacement of wornout/ rugged travelling cable in repair with suitable 2.5 dia /12 core size with standard make including all as specified and directed by Engineer-in-Charge.

S & F in replacement car gate limit switch for safety with all other necessary spare parts as required

Supply and Install ARD (Automatic Rescue Device) panel with SMF Batteries of 12 volt,18 AH , 06 nos battery of E xide make with complete installation,wiring , testing as per specified and directed by Engineer-in-Charge. (Note : - Required electrical wiring and miniature circuit breaker/RCCB, DB of required size of standard make deemed to be included in quoted rate)

S & F in replacement RCR/ Rcam with coil complete set with all other necessary spare parts as required

S & F in replacement guide shoe main 9mm (with counter weight) complete set all as directed by engineer-in-Charge

S & F in replacement guide shoe main 5mm complete set all as directed by engineer-in-Charge

S & F in replacement gate lock for manual opertaing lift with lock roller complete set all as directed by engineer-in-Charge

S & F in replacement break liner complete set all as directed by engineer-in-Charge

Dismantling and taking out unserviceable old control panel with control wiring up to mid way junction and supply & fix new control panel with control wiring up to mid way junction comprising with multiple micro controlled programmed chip based link to each other in net work, thermal over load protection comprising with variable voltage, including proper connection with prooper lugs, terminal connectors screws and motor connection with galvanized sheet trucking 24 SWG including wiring of main motor with suitable size of standard copper cable etc complete all as directed by Engineer-in-Charge. Location: CQA

S & F for over load drive with complete wiring and necessary accessories required at site all specified and directed by engr in charge.

S & F for single phase preventive for lift with complete wiring and necessary accessories required at site all specified and directed by engr in charge.

Dismantling and taking out old damaged collapsaible door G+3/4 supply and fix manual telescopic stainless steel (Grade 304) door as per existing opening, half vision door with all civil work including cutting ,removing old door, fixing new door, PCC/brick work and stone/granite as per existing surface with required painting work with complete finishes as per existing

S & F in reair VRF drive suitable for 7.5 HP capacity including all necessary accessories required at iste all specified and directed by Engr in Charge.

Cranes Periodical examinations, normal and routine maintenance, repairs and renewal of spares of EOT Crane 3 TON capacity manufactured by M/S consolidated hoist ltd and span 3 mtrs crane installed at Material testing lab CQA EE complete all as specified and directed. (MES No: C/1422-S)

Ditto as item no 25 But installed at Boat shed CQA EE complete all as specified and directed. (MES No: C/1419-S)

Ditto as item no 25 But installed at IC engine test lab CQA EE complete all as specified and directed. (MES No: C/1420S)

Ditto as item no 25 But installed at workshop Bldg (P-75) CQA EE complete all as specified and directed. (MES No: C/1418S)

Ditto as item no 25 But installed at bridging equip shop CQA EE complete all as specified and directed. (MES No: C/1421S)

Note for Serial Item No 25 to 29 (a) Spares shall be measured and paid separately under relevant items of the BoQ as S & F in replacement (b) The quoted rate includes testing once in a year as specifed, contractor should make his own arrangement for making the load available at site, all as specified in PS & as directed by Engr-in-Charge. (c ) The contractor shall submit memorandum of understanding (Mou) from the original equipment manufactruer in respect of items for crane(Make Manufacturer in respect of items for Crane (Make: Electromech/Dinesh Enterprises/Shakti Equip Pvt Ltd to provide technical support & trained persons for mainteance & testing

S & F in replacement of clutch disc 110 V as per existing at site all as specified and directed by Engr in charge.

S & F in replacement of lamp indicator for crane panel RYB

S & F in replacment of control panel lock for with key all as specified and directed by Engr in charge.

S & F in replacment of brake liner of required dia & thickness as per existing make pete,Moditech,Gunti or equivalent.

S & F in replacement of Phase failure & reversal relay 415 V, AC 3 phase SM301 make -L&T selek,multispan or equivalent make

S & F in replacement of Main contactor coil 110 Volts Ac upto 50 Amp all as specified and directed by Engr in charge. make L&T ,BCS,siemen

S & F in replacement of 1" Main moving carbon contact all as specified and directed by Engr in charge.

S & F in replacement of Lock roller with spindle all as specified and directed by Engr in charge.

S & F in repairs Travelling multistarnded copper cables 2 core 4 Sqmm opertaing 1100v Make -Polycab,RR,Finolex or equivalent make

S & F in repairs Travelling multistranded copper cables 4 core 4 Sqmm copper operating 1100v Make -Polycab,RR,Finolex or equivalent make

S & F in repairs Travelling cables 14 core copper of size 1.5 sqmm dia each wire Make -Polycab,RR,Finolex or equivalent make

S & F in replacement of Auxilary fixed NO,NC contact of capacity as per existing at site all as specified and directed by Engr in charge.

S & F in replacement of bell indicator all as specified and directed by Engr in charge.

S & F in replacement of Alarm bell ,6 watt with indicator Make Sibas or equivalent make

S & F in replacement of DC magnetic coil 110 V DC break all as specified and directed by Engr in charge.

S & F in replacement of 1/2" Auxilary moving copper contact NO NC all as specified and directed by Engr in charge.

S & F in replacement of Brake Assembly coil 110 V DC all as specified and directed by Engr in charge.

S & F in replacement of Brake shoe liner all as specified and directed by Engr in charge.

S & F in replacement of Direction switches roller all as specified and directed by Engr in charge.

S & F in replacement of Gear box thrust bearing 80/100/120 mm as per existing at site make SKF,NBC,ZKL or equivalent make

S & F in replacement of push button station 10 Way type TPM shock proof complete make Siemen/Sibas or equivalent make

Servicing/repairing of gear box of crane 3 TON capacity including replacement of wornout gears and parts

M & L for rubbing existing crane surface and spary painting of crane with synthetic enamel paint of approved shade including writing of SM/MES No in bold letters all as specified and directed. Note: Painting entire crane incuding cabin, rail portion all inculding.

S & F in replacement of DSL isolator , DSL hanger clamp (to match the existing DSL assy at site) all as specified and directed by Engr-in-Charge.

S & F in replacement of Rectifier Type VI MR having 4 diodes all as specified and directed by Engr-in-Charge.

S & F in replacement of Rectifier Type III MR having 4 diodes all as specified and directed by Engr-in-Charge.

S & F in replacement of Control Transormer 350 VA input range 0-440 V output range 0-110 V to match with the existing at site

S & F in replacement of Limit switch shunt type lever type all as specified and directed by Engr-in-Charge.

S & F in replacement of overlaod relay range 0-2 A all as specified and directed by Engr-in-Charge. make BCH,L&T,siemens

S & F in replacement of contactor with two auxilary contact capacity 25 /32Amp as per existing capacity or as required at site

S & F in replacement of current collector of copper reel type with stud and flexible bushes to match with existing at site all as specified and directed by Engr-in-Charge. .

S & F in replacement of control cable 1.5 Sqmm stranded unarmored copper multistranded to match with existing at site all as specified and directed by Engr-in-Charge.

S & F in replacement of wire rope steel core confirming to IS 2266, 12.5 mm dia (Construction 18 x 5) to match with existing at site all as specified and directed by Engr-in-Charge. Make : Ushamartin, orient

S & F in replacement of break assembly complete to match with existing at site all as specified and directed by Engr-in-Charge.

S & F in replacement of Resistance element (Bobin) box suitable for Magco resistance grid type range 10 minutes to match with existing at site all as specified and directed by Engr-in-Charge.

S & F in replacement of Ball bearing for main shaft to match with existing at site

S & F in replacement of Rope guide ring to match with existing at site

S & F in replacement of Gear box oil seal to suit all gear box.

Topping up of gear box oil servo mesh SP 60 or Servo CY 1 C60 OR Cyndol TG-140 all as specified and directed by Engr-in-Charge.

S & F in replacement of push button switch for pendants all as specified and directed by Engr-in-Charge.

S & F in replacement of Long travel pinion for crane all as specified and directed by Engr-in-Charge.

S & F in replacement of Cross travel pinion for crane capacity all as specified and directed by Engr-in-Charge.

S & F in replacement of limit switch for long travel for crane of capcity all as specified and directed by Engr-in-Charge.

S & F in replacement of Limit swtich for Cross travel for crane of capacity all as specified and directed by Engr-in-Charge.

S & F in replacement of Limit switch for hoist for crane of capcityall as specified and directed by Engr-in-Charge.

M & L for rewinding of electrical mircro motor of any capcaity of any size 3 phase 440 volts 50 cycles per second with adequate size and number of turns as per existing at site complete all as specified and directed.

S & F in replacement of protective /brake coil of any make and capcity all as specified and directed.

Shree Ayyappa Engineering

sanjay prabhu