COMPREHENSIVE MAINT AND REPAIR OF LIFT, MECHANICAL LAUNDRY, PLANT ALONG WITH COMPRESSOR AND CONNECTED ITEMS UNDER GE SAUGOR

Amount

Comprehensive , preventive and periodical maintenance of 2 Nos of Lift 1 & 2 (Lift No. 01 S.No. MGO 37060 (MES.No. 396/7018/LF-13 & Lift No. 2 S.No. MGO 37060 (MES.No. 396/7018/LF-13)) Make: OTIS (GEN 2 NOVA) for 13 Passenger / 884 Kg capacity each with travelling speed of 1.5 mtr /sec installed at Adm Block MRC Under GE Saugor as mentioned here-in-after , in reliable, safe and efficient manner using latest techniques & expertise consultancy( by manufacturer (OTIS) or Agency Authorized by them) by regularly using latest techniques & expertise consultancy by regularly examining , lubricating and adjusting the mechanical and electrical driving equipment , governor sleeve , shaft assembly , bearing / contact , governor jaws car & hall mechanical buttons , car & hall position indicators car direction indicators and all other car and landin signal / fixtures , deflectors, car and counter weight guide rails and buffers etc including replacement of defective / spares parts other than mentioned in Ser No w below , such as wire , lugs , nut, bolts , screws , hand rails, ventilating fan , holder, lubricant , gear oil, aircord , landing wheel , aircord wheel , rubber bush , rail guide shoe , all types of control panel & all type of their cards i.e. Air commutation card , TTU card , computer card, hardware card etc including welding, cutting, drilling etc as and when required, complete all as specified and directed.

Ser Ite No. 1.00 Contd.... (a) The cost of all replaced defective parts / spares , other than mentioned in Sch A Sec –II , is deemed to be included in quoted rates and no extra cost shall be paid to the contractor in this effect . (b) The comprehensive / preventive / periodical maintenance includes weekly , fortnightly, monthly , quarterly , half yearly inspection / testing as per service manual . The inspection / test report will be submitted to Engineer -in-charge. (c) The complete records of replaced spare parts , other than mentioned in Sch A sec-II , will be maintained and will be produced to Engineer –in-charge on monthly basis or as and when asked to produce the same. (d) The AMC shall become in force immediately after issue of work order No-01 . The lifts will be handed over to contractor in as and when condition and cost of all kind of repair / replacement of item to make it fully functional , other than mentioned in Sch A Sec-II , is deemed to be included in quoted rates and no extra cost shall be paid to the contractor in this effect. (e) All the complained will be addressed within 02 hrs from the time of receipt of complaint if,contractor or his tradesmen fails to attend the complained within 02 hrs from the time of receipt of complaint, the compensation / penalty of Rs 500-00 ( Rupees Five hundred only) per complaint per hr for first 04 hrs and after that Rs 1000-00 ( Rupees One Thousand only ) Per complaint per hr shall be recovered from the contractors dues. (f) The cost of transportation ( to and from ) and other necessary equipment shall be arranged / brought by contractor to complete the job and no extra cost shall be paid to the contractor in this effect. (g) The contractor shall display his or his tradesmen’s / employee’s mobile / contact no in each lift car & at lift lobby and update from time to time.

Supply only the following items :-

LED bulbs 3 watt with reflector

Rail oil

Drive LEDD W/3W Interface

PSU Kit LEDO-LVA

RSEB Board

Electronic Hooter

Phase Sequencer(13.14-15 KW)

Troller-HWY PRIM Door

PCB Comb HB & PI

Air cord-8000P-Prima Car Door

Cross flow fan

Position indicator landing BLU

ARB Battery 12V 7AH

Battery 12V 4 AH

Kit of Rollers

Guide Shoe 10 mm

SMPS 350 W

5SL64167RC MCB-7.5KA, 4Pole, 16Amps,C

RCBO 32 Amps 300mA L&T CB9000600E)

Aircord 900 mm Prima

Pax Car Door Cam with Deterent

Belt DO 2000 5 M Length

Glide Door OPR Motor LH

Emergency light

Door Sensor

Note for item No 1.00 & 2.00:- Comprehensive maintenance and repairs of all electrically operated lifts including replacement of spare parts shall be got executed by the contractor through only by OEM i.e. M/s OTIS or their authorised repesentative/personnel. Spare parts and other items to be incorporated shall be of make of OEM i.e. M/s OTIS or as approved by them.

Comprehensive maintenance of mechanical laundry to wash, dry and ironing for an average load of various types of solid linen and including following equipments/machinery for MRC Saugor:- MAKE: FABCARE .

DETAILS OF PLANTS:- (a) Fully computerized Washing Machine, Washer Extractor, 60 Kg Capacity per charge, with High spin Extraction feature (with inbuilt Hydro Extractor) steam Heated, -2 No. (b) Drying Tumbler, 60 Kg cap per charge, microbased digital controller, Steam Heated through stainless steel steam coils and aluminium fins . - 2 No. (c) Flat work Ironer, single Roller, Chest Heated through steam with air suspended ironing chest, pneumatic lowering rising and lowering adjustable pressure 180 Degree contact angle, size of roller 300 mm length and 500 mm dia. - 1 No. (d) Vacuum Ironing Table, Size of the table 1200 mm X 750 mm with imported steam iron and fittings. -2 Nos. (e) Air compressor Model : LG 02100, Max input-10 Kg/cm2, Testing pressure 19.8 Kg/cm2, Displ WI-200 lpm compressed air at delivery point with tank capacity 100 Itr and Air supply pipe line complete - 1 No (f) Single sink (1 person operated) microprocessor based manual shrub station size 40" (L) x 24" (W) x 48" (H) made of stainless steel-304 grade operated on 230 V AC 50 Hz complete -1No. (g) Electric connections to each equipments/machines (h) Wash linen trolley (for wet/dry linens) made out of Stainless Steel tubes & Stainless Steel cladding. . Size: 1000 x 800 x 800mm. (j) Shelf trolley made of stainless steel size 1400(w)x700(d)x1900(h)mm with castor wheel 4 Nos. (k) Mobile table with stainless steel top and shelfs of size 1330(w) x900 (d) x1000mm (h) with castor wheel 4 Nos. (l) IBR compliant Steam boiler Model: RXA06/17.5/12, Evoparation-600Kg/hr WPR-17.18 bar, Out put-0.378 MW, 415V, 3Ph,50Hz having reverse of fuel technology steam output at safety valve set pressure of 10.5 Kg per square centimetre, LDO/HSD operated fixed complete with service tank - 01 No.

NOTE:- The Spare parts required during Comprehensive maintenance should be inculeded in the unit rate quoted by the tenderer. Parts should be as per existing make/specification of OEM.

The purpose of the Comprehensive maintenance contract is to:- (a) To check the allignment of all machinaries and accordingly correct the same. (b) To check and correct the weight arrangement of each machine and corrected it by the microprocesser card. (c ) Oiling and greasing of each machine by mechanical method like a pressure pump etc (d) Realease the water collecting in compressor by atmosphere and WSB valve. (e) To check and re-fixing of single rolling chest for steam with air suspended iron chest. (f) To check the all (a) to(e) points above and rectify the same.

Comprehensive maintenance (Quartly basis) of Softner Plants as per the Thermax Norms suitable for IBR complaint steam boiler capable of generating steam 600 Kg per hour at 100DC having reverse of fuel technology steam output at safety valve set pressure of 15 Kg per square centimetre, LDO/HSD operated fixed complete at MRC Saugor.

The purpose of the Comprehensive Maint contract is to: (i) Ensure smooth operation of system / Ensure up time (ii) Corrections in Operation & Maintenance Practices to explore the chances of Operating Cost Reduction. (iii) Check the possibility of operation cost reduction by modifications. Efficiency optimization /improvement (iv) To get the Maximum out of Comprehensive Maintenance of the System. (v) Better planning for Spares/consumable Stocking to avoid the delay at the time of break down,though as authorized franchisee of Thermax, we are maintaining sufficient quantity of spares (vi) 100% availability of the unit for the service run.

Supply only the following items:-

Synthetic rubber mat as per Sample, size, and site requirement

Automation Drive 20 HP capacity

Door gaskit as per existing sample

Air solonoid valve as per existing sample

Reverse forward timer as per existing sample

Grease

Oil for machine as per recommended grade

Contactor

S/S pipe set as per sample

washer extrator controller board as per sample

bearing including oil seal,cerclip, 'O' ring as per sample

Bush as per sample

Multiport valve 20NB as per sample

Tulsion Resion T-40 NB as per sample

Salt for softener

Chemical for discalling Maxclean 0.5 Make ;- Thermax

Dozing powder 32BS Make ;- Thermax

Fan belt

Taking down the existing unserviceable Chemical rotational moulded polyethylene water storage tanks and S&F Chemical rotational moulded polyethylene water storage tanks 1000 ltrs capacity (Cylinderical vertical with close top) hoisted and fixed in position complete all as specified and directed.

Taking down the existing GI Tubing and Supply and lay 15mm tubing ,medium grade galvanised with all fittings specials such as bend, elbows,tees, short pieces connection, back nuts, diminishig pieces, caps, plugs and unions etc complete all as specified and directed.

Taking down the existing unserviceable Gate valve and supply and fix new 15mm gun metal globe valve with iron wheel, screwed both ends for iron pipes approved complete all as specified and directed.

Supply, installation ,Testing and Commissioning in Replacement Vacuum Ironing Board ,Electric operated (Single Phase) Comprising of main body formed out of powder coted steel Sheet ,Heavy Duty 1HP Centrifugal Blower driven by indipendent motor Full SS in -built Heater (1 KWmin.),Die cast sole plate electric steam iron with inbuilt in moisture trap, 100% Dry Steam, Rubberized handle with concealed soft micro switch, Thermostatically heated element, Aluminium Armoured and spring Loaded teflon Shoe, MS Powder Coted Table Top Built of minimum 1.5mm thick Perforated flat top padded With Hight Porosity and heat resistance silicon padding and final cover ,230V± 10 % ,1 Phase =N ,50 Hz AcModel - VFT with in built Electric Hand Iron of make -supershine/Fabcare or equivalent made out of stainless steel complete all as specified and directed.

Comprehensive Maintenace with Material and servicing, Oiling overhauling the fixtures accessories replacement of first moving parts changing as per manufacturer recommendation of Oil fired double chamber incineator of capacity 20Kg/hr with diesel Oil pump mounted installed at MH Saugor complete all as specified and directed. Make : Halt incineator

Note for Item No. 10.00:- (i)To check the allignment of all machinaries and accordingly correct the same. (ii).Oiling and greasing of each machine by mechanical method like a pressure pump etc (iii) Service engineer report from authorised dealer shall be submitted for every check about the performance and maintenance of Oil incineator. (iv). The rate for the minor parts required for repair the parts is to be included the quoted cost of item No. 10.00.

M&L for opening the following capacity induction motor , taking out damaged/burnt out winding from single phase /three phase motor, cleaning the slots with CTC and revarnishing the copper winding wires and oiling and greasing and fixing back into position for making motor fully functional applying two coats of synthetic enamel paint over a coat of red oxide zinc chrome primerand testing for satisfactory running complete all as specified and directed. Note : The quoted rate included with replacement of spare parts. Parts should be as per existing make/specification of OEM.

Upto 1.0 HP Motor

All as per item Ser.No. 11.00 in before but 5/6 HP Motor

Taking down the unsv existing indoor type LT panel board from incinator, Supply, installing, testing and commissioning factory made and tested (including CPRI type test certificate) LT feeder piller box (kiosk) indoor type plateform mounted suitable for 415V 3 Phase 4 wire 50 C/S AC supply system having copper busbar 160 amps rating covered with colour coding PVC insulation, The panel shall be dust and vermin proof IP-54 class protection and made out of 2 mm CRCA MS sheet and 50X50x6mm thick angle iron frame work, power coated finish over one coat of red oxide primer out side and two coat of red oxide primer inside front opening type with approns for cable entry with door shutter and locking arrangement. Internal wiring with PVC insulated stranded copper conductor FRLS cables IS- 694 marked of accurate sizes but not less than 4 Sqmm. The scope of work include the following:-

Supply and laying of galvanised tubing 25 mm dia,medium grade with all fittings/ specials such as bend, elbows,tees, short pieces connection, back nuts, diminishig pieces, caps, plugs and unions etc laid in walls, ceiling & floor ceiling, floors including taking down of existing pipe complete all as specified and directed.

Fabtech Engineering (BID ID -3169735)

SHRI RAM ELECTRICALS ENTERPRISES (BID ID -3167771)