MTPS I Mill Plant II Complete overhauling of gearbox mechanical face seal assembly worm shaft assembly replacing the worn out bulged insulation cover plate assembly scrapper assembly and worn out flexi coupling etc in Mills 2A to 2F during AOH

Amount

Draining of Mill gearbox oil completely, cleaning the gearbox internals like worm shafts and worms wheel. After inspection filling the gearbox with new/old oil including devolution of old oil to stores etc, (Department vehicle will be provided for drawl of oil at free of cost).

Charges for cleaning the gearbox internals like worm shaft and worm wheel. Draining the cooling water from cooling coil, cleaning and inspection of worm wheel teeth, cleaning the cooling coil Arresting the leakages in the water line, assembling back the cooling coil covers, filling the gearbox oil up to normal level.

Charges for providing wedges between lower skirt and Mill insulation cover plate firmly, removal of gearbox bottom cover flange bolts, lowering the thrust bearing and pump housing after supporting lower radial bearing housing. Lowering the thrust bearings and reassembling of all the above parts, providing SS shims at the bottom cover flange. Blue matching the worm shaft and worm wheel engagement till we get 20 to 50% pattern by trial method releasing/ providing thin SS shim at the bottom cover flange and to get proper running clearance and centering of engagement.

Charges for dismantling and removing worn out thrust bearing of Mill vertical shaft by gas heating the racer, cleaning the bearing seating area in the vertical shaft and assembling back Old/new thrust bearing after heating the racer in oil bath.(If necessary)

Charges for Renewal of thrust bearing adopter by oil heating and using necessary fixture for assembling the adopter in correct position after positioning the shims below the worm gear hub lock nut. Removing the thrust bearing adopter (worn out) and assembling the Old/new adopter by heating (If necessary)

Charges for Dismantling of upper skirt assembly, lower skirt assembly, Mechanical face seal assembly, dust guard and blue matching of seal runner, renewal of seal( bronze), air seal, dismantling of Mill bottom cover, upper bearing housing cover, oil seals etc., Complete overhauling, assembling back the lower skirt assembly, scrapper assembly and arresting the oil leakages in the return line and also spillage’s at the rear side of gearbox to prevent Mill fire including cleaning and tapping the threaded holes.

Charges for dismantling the triangular liners, cutting the bulged Mill bottom plate, applying refractory cement at the Mill bottom plate 1 set by providing bolts and welding in Mills. (If necessary)

Charges for removing the old coupling halves from the motor and worm shaft ends. The charges includes gas heating the new/old coupling halves in the motor shaft and worm shaft and assembling the new/ old coupling in motor shaft and worm shaft. (If necessary)

Charges for dismantling the gear coupling bolts, gear coupling (worm shaft only), distance piece, unscrewing the worm shaft extension cover bolts and bearing housing cover bolts, removing the worm shaft extension cover, lowering to ground floor, releasing the worm shaft assembly from its position and assemblies providing back the overhauled worm shaft assembly in the gear box and fitting back the worm shaft extension cover, bolting and tightening the bolts to the required torque level and assembling back the gear coupling bolts, distance piece etc.

Charges for checking the bearing clearance after dismantling the thrust bearing and radial bearing housing covers, removing the bushes, springs etc. thoroughly cleaning the bearing housings and other components inspecting the thrust bearings, resetting the axial clearance by reducing the thickness of shims in the thrust bearing housing cover, providing of new shims and by trial method adjusting the clearance to 0.10 mm to 0.15 mm. Assembling back the thrust and radial bearing housing properly and renewing the gland studs and gland packing in the worm shaft assembly.

Charges for changing the worm shaft thrust bearing after gas heating and releasing the old bearings from the worm shaft, heating the new bearing in oil bath and providing the new bearing in the worm shaft in proper Position. (If necessary)

Charges for renewing radial bearing in the worm shaft after gas heating and releasing the old bearing and providing new bearing in the worm shaft after heating the bearing in oil bath. (If necessary)

Charges for checking the axial and radial alignment between the motor and mill worm shaft by making use of 3Nos. dial gauges, mounting the dial gauge fixtures on the shaft and setting the dial gauges on the fixtures and adjusting the motor and completing the alignment with in the prescribed limits.

Charges for dismantling the radial bearing after removing the oil pump hub and oil pump bushing and reassembling the new radial bearing in the new/old radial bearing housing and assembling the new/old pump hub and bushing (If necessary)

Charges for changing worn out scraper pin, bush, pin cover, re conditioning of scrapper, cleaning of under bowl, checking of clearance, inspection and welding of wheels support lugs, wall side liners etc in mill under bowl

Cost of MS Welding electrodes

Cutting gas

Cost of Style 113 Graphite PTFE packing rings with size 139.7x114.3x12.7mm thick Make: James walker inmarco

M24 X 80 HT Hexagonal head bolts and nut with washer- Grade 10.9, Make: Unbrako

Cost of M20 X 90 HT Hexagonal socket had cap screw with washer- Grade 10.9, Make: Unbrako

Cost of M24 X 120 HT Hexagonal head bolts and nut with washer- Grade 12.9, Make: Unbrako

Cost of Refractory

Cost of Anabond 666 (100gm)

Charges for consumables and T & Ps

R K ENGINEERING CONTRACTOR (BID ID -1524670)