Establishment of 30 KLD Dairy Processing Plant at Galia Bhabanipur in Pathsala Bajali Assam on Engineering Procurement and Construction EPC mode

Amount

Engineering, Procurement and Construction of Plant Building Shed as per approved building plans, section and elevation drawings, scope of works and technical specifications complete in all respect. It includes execution of architecturall, structural, civil, plumbing, internal electrical works and all services related to the building as outlined in the Scope of Work & Supply, Minimum Acceptable Specifications read along with the Particular Specifications of the Contract.

Site Development works comprising of raising of finished ground level, construction of pavement upto 1st layer WBM level all complete (general area raising inclusive) as outlined in the Scope of Work & Supply, Minimum Acceptable Specifications read along with the Particular Specifications of the Contract.

Installation, Testing and Commissioning of Deep Tube well upto required depth of water bearing strata complete as outlined in the Scope of Work & Supply, Minimum Acceptable Specifications read along with the Particular Specifications of the Contract.

Engineering, Procurement, Construction, Testing and Commissioning of under ground water tank complete as outlined in the Scope of Work & Supply, Minimum Acceptable Specifications read along with the Particular Specifications of the Contract.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of MILK RECEIPTION SECTION comprising of the following: 1) Can Tipping Bar – 1 No. 2) Milk Weighing Bowl 300 Ltrs with Weighing Scale 0-500 kg (Digital) and strainer-cum- anti-splash - 1 Set 3) Dump tank 500 Ltrs – 1 No. 4) Duplex Strainer, Min. 2000Ltr Capacity – 1 No. 5) Milk Transfer Pump: Flow Rate 2000 LPH, Head 35mtr, (1 Running + 1 Standby) – 1 Set 6) Milk Chiller (35° to below 4°C) Milk Flow Rate: 2000LPH: Chilled water flow rate : 6000 LPH – 1 No. 7) Milk Reconstitution System with complete accessories viz. Ventury Funnel, Conical Filter etc., Capacity 1000 Kg/Hr. – 1 Set 8) Sour Milk Storage Tank 200 Ltr capacity – 1 No. 9) Sour Milk Circulation Pump / Flow Rate 1000 LPH / Head 35mtr – 1 No. 10) Can Scrubber S.S. 100 Ltrs – 1 No. 11) Vertical Raw Milk Storage Tank Capacity 15000 L with agitator - 1 No. 12) Electrical Panel for Reception Section Equipments – 1 No. 13) Wash Point (Hot Water Mixing battery with Spray) - 1 No.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of MILK PROCESSING SECTION comprising of the following: 1) Milk Feed Pump for raw milk transfer to Pasteurizer Module: Flow Rate 2000 LPH, Head 35mtr – 2 Nos 2) Skid Type Pasteurizer Module with complete accessories: Curd /Milk Pasteurization Unit (4-45/50-70/72-80/90-4/42/80 deg. C) Capacity 1000 LPH and expandable to 3000 LPH with Steam Convertor - 1 No. 3) Inline Homogenizer Capacity 1000 LPH – 1 No. 4) Cream Separator: Manual/Offline, Capacity 500Ltr – 1 No. 5) Double Compartment Horizontal Pasteurized Milk Storage Tank Capacity - 15000 Ltr - 1 No. 6) Milk Transfer Pump: Flow Rate 2000LPH, Head 35Mtr – 1 No. 7) Overhead storage Tank with structure 200Ltr – 1 No. 8) Pouch filling Machine: Capacity: 2500 PPH with twin Head – 1 No. 9) Walk In type Cold Room 3.60mt x 3.60mt x 2.40mt overall with Single doors – 1 No. 10) Electrical Panel for Processing Section Pumps – 1 No.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of PRODUCT SECTION PANEER SECTION - 500 Kg capacity comprising of the following: 1) Multi-Purpose Paneer Vat: Capacity-500 Ltr – 1 No. 2) Paneer Press and Mold with Hoops – 1 No. 3) Vacuum Paneer Packaging Machine – 1 No. 4) Working Table - Industry standard – 1 No.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of PRODUCT SECTION Cream/Ghee Section comprising of the following: 1) Cream Storage Tank, Capacity - 1000 Ltr – 1 No. 2) Cream Transfer Pump, Capacity: 1000 LPH – 1 No. 3) Working Table - Industry standard – 1 No.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of PRODUCT SECTION SWEET PREPARATION SECTION comprising of the following: 1) Rasagulla and Gulab Jamun Making machine – 1 No. 2) Working Table - Industry standard – 1 No.

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of UTILITY SECTON CIP System with complete accessories for Reception and Processing Section with Alkali Solution Tank - 1000 Ltr Acid Solution Tank - 1000 Ltr Hot Water Tank - 1000 Ltr complete with Heater, Pump & Control Panel

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of UTILITY SECTON Non-IBR Oil (HSD) Fired Boiler with complete accessories of capacity 300 Kg/Hr

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of UTILITY SECTON Refrigeration Chiller 25TR, Air Cooled, Industrial Process Chiller, Skid Mounted with Air Compressor of capacity - 30nm3/Hour and Storage Tank - 200 Ltr Water Softener of capacity: 1000 LPH complete with all piping & fittings

Engineering, Procurement, Construction, Supply, Installation, Testing & Commissioning of MCC Electrical Control Remote Panel / Electrical Cable and Cable Tray with Earthing Material / SDB & DB

Engineering, Procurement, Supply, Fitting, Fixing, Testing & Commissioning of PIPES & FITTINGS a) SS pipe & Fitting for Process in SS 304 Gr. including all pipes, fittings, valves, pressure gauge with siphon, sight glass, plug valves, clamps, supports etc. all complete as per P&ID b) MS Pipe & Fitting for Utility including all pipes, fittings, valves, pressure gauge with siphon, sight glass, plug valves, clamps, supports etc. complete as per P&ID, with Insulation Material for Cold & Hot pipe line minimum 50mm thick; Hot insulation with Glass wool; Cold Insulation with Puff; GI sheet cladding; all complete as per industry standard specifications and designs as per directions of Engineer-in-charge

Engineering, Procurement, Construction, testing and commissioning of ETP plant of minimum capacity 30KLD or more as per current plant requirement with appropriate technology including civil works, tertiary treatment etc. with allied Electro-Mechanical Works all complete as per vendor design & engineering including Pollution Control Clearance / Consent to Establish for APCB

Engineering, Procurement, Supplying, installation, testing and commissioning of 33KV/0.433KV or 11KV/0.433KV substation equipment comprising of HT panel, dry type/Oil type transformer (minimum 315KVA or more as per load/design requirement), HT cable, bus trunking from transformer to LT panel, LT Panel, APFCR Panel, earthing, required inter-connections etc. including LT cabling from transformer to the plant building as may be required as per the plant design including APDCL fees/charges and erection of H frame with 11KV power line etc. all complete.

Engineering, Procurement, Supplying, installation, testing and commissioning of DG set (minimum 125KVA or more as per load/design requirement), AMF panel, bus ducting/cables from DG set to essential panel, DG set enclosure room sound insulation/ ventilation/ smoke exhaust as required, earthing of DG set system, control cabling, fuel tank/piping, DG set exhaust piping/ exhaust chimney as per CPCB norms including civil works connected with DG set including foundation/base as required

Supply, Testing Commissioning of LABORATORY EQUIPMENTS comprising of the following: 1) Milk Analyzer along with Printer & Stirrer – 2 nos 2) pH meter – 1 no. 3) Electronic Balance – 1 no. 4) Hot Plate – 1 no. 5) Zeal type Lactometer – 3 nos 6) Glass Thermometer - 2 nos 7) Milk Sample Bottle, 200 ml capacity – 100nos 8) Gerber type milk fat testing centrifuge machine – 1 no. 9) Glassware sterilizer hot air oven – 1 no. 10) Microscope with high lens (lab. Type) – 1 no. 11) Milk Butyrometers – 6 nos 12) Nylon brushes for cleaning butyrometer-12nos 13) Phenolphthalein Indicator – 3 nos 14) California Mastitis Test Kit – 3 nos 15) Pipette 10.00 ml – 3 nos 16) Pipette 1.0 ml – 3 nos 17) Autopipette 10 ml – 3 nos 18) 1% Iodine, 125ml – 2 bottle 19) 1 % Methylene blue reagent – 1 Ltr 20) Ethyl Alcohol – 1 Ltr 21) Test tube – 60 nos 22) Conical Flask - 250 ml – 3 nos 23) Glass Beaker - 100 ml – 2 nos 24) Glass Beaker - 500 ml – 3 nos 25) Measuring Cylinder - 100 ml – 2 nos 26) Measuring Cylinder - 1000 ml – 2 nos 27) Plastic Sampling bottle - 100 ml, 12nos per pack – 3 packs 28) Test tube holder – 6 nos 29) Test tube stand (plastic) – 3 nos 30) Spirit lamp – 2 nos

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