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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L-1₹18.3 CrAccepted-AOC | ₹18.3 Cr Quoted ₹21.4 Cr | L-1 | Accepted-AOC L-1 Bidder |
| 2 | L-2₹29.1 CrRejected-AOC | ₹29.1 Cr | L-2 | Rejected-AOC Not L-1 Bidder |
| 3 | Rejected-Technical | - | - | Rejected-Technical Techno-commercially not acceptable |
| 4 | Rejected-Technical | - | - | Rejected-Technical Techno-commercially not acceptable |
| 5 | Rejected-Technical | - | - | Rejected-Technical Techno-commercially not acceptable |
| Sl No | Description | Qty | Unit | ENERINFRA PRIVATE LIMITED L2 | mastek engineering private limited L1 |
|---|---|---|---|---|---|
| 1.00SECTION-A [PIPELINE LAYING / INSTALLATION] | |||||
| 2.00PIPELINE LAYING / INSTALLATION (CARBON STEEL PIPES) | |||||
| 3.00Receiving and taking over, as defined in the specifications, handing, loading, transportation and unloading of Owner-supplied 3-layer PE coated line pipes, bare pipes along with associated fittings and valves from Owner's designated stock-yard to Contractor's stock-yard / workshop / work-site including preliminary activities, preparation of drawings, wherever required for crossing, etc. including handling, stacking, stringing on the pipeline right-of-use / pipeline route alignment, carrying out inspection of Company-supplied materials, including line pipes, at the time of taking over, laying / installation of coated line pipes, associated fittings (IJ,barred tee etc) and accessories, including execution of all works, taking over, handling, including loading and unloading, arrangement of all additional land required for Contractor's storage, fabrication, access for construction, procurement and supply of all materials (except Owner-supplied materials), consumables, equipment, labour and other inputs, carrying out all temporary, ancillary, auxiliary works, ready for commissioning of pipeline, as per drawings, specifications, other provisions of Contract Document and instructions of Engineer-in-Charge (EIC), including, but not limited to, carrying out following works: | |||||
| 4.00Including marking the route map, alignment sheet, etc. drawings showing survey details, and submit same to Owner for review. | |||||
| 5.00Staking and installation of construction markers, clearing, fencing, grubbing, full filling all the requirements of various statutory / environment authorities to the entire satisfaction of concerned authorities, grading of work area. Shifting of all obstructions within the ROU / pipeline route alignment, viz. electrical lines / poles, telephone lines / poles, coordination with concerned authorities and obtaining permissions from these authorities. | |||||
| 6.00Trenching to all depths and to a width to accommodate the pipeline and/or optical fiber cable/cable conduit during lowering & backfilling as specified in scope document and as per the relevant standards, specifications, etc by excavation in all types of soils (including soft/hard rock), including controlled blasting, chiseling or otherwise cutting etc.; providing depth of padding (Soft soil or sand) /rock shield (as directed by EIC) in trench bed & above and around the pipeline HDPE duct and OFC as required with sand / graded earth approved by Engineer-in Charge; [The minimum depth of the top of pipeline shall be 1.2m measured from top of pipeline coating to the top of undisturbed surface of the soil or as per Special Condition of Contract (SCC) / OSID - 141 OISD - 226]. Dewater of trenches if required as per site condition. | |||||
| 7.00Carrying out repairs of pipe defects / replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation / handling. | |||||
| 8.00Stringing of line pipes along ROU including providing straw / sand / soft soil bags, soft padding / sand padding. | |||||
| 9.00Checking, cleaning, aligning, bending, cutting and bevelling (as required) of pipes for welding & field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-Ray (in case of space constrant & small work by Gamma Ray on Owner's approval) as per specifications in piping of all types and thickness and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine and interpret radiographs & other tests as required, carrying out repairs of weld-joints found defective by EIC, carrying out re-radiography and other tests as required on repaired joints, etc. as mentioned in SCC and particular job specifications. | |||||
| 10.00Installation of carrier line pipe at all crossings viz road, cartrack, pathway, drain, nallah & minor water crossings, etc. at designated depth by open cut (including laying of casing pipe) (except at HDD / Boring cased crossings which is covered separately elsewhere in this SOR). | |||||
Tender Value
Refer Docs
EMD Value
₹20 L
Closing Date
29 Jan 2025, 2:00 pmClosed
KALADHAR NARAYAN
GAIL Jubilee Tower, B-35 and 36, Sector-1, Noida, UP- 201301
LAYING OF STEEL PIPELINE AND ASSOCIATED FACILITIES FOR CONNECTIVITY TO M/S JSW SAMBALPUR AND OTHER WORK
2025_GAIL_223158_1
GAIL/NOIDA/JSWBPSL/2452
Open Tender
Oil/Gas
180 days
JSW SAMBALPUR
Please refer Tender documents.
12 documents required · 12 mandatory
₹0
₹20 L
THROUGH VC
23 Dec 2025
8 Jan 2025
30 Jan 2025
8 Jan 2025
29 Jan 2025
16 Jan 2025
15 Jan 2025
Amount
SECTION-A [PIPELINE LAYING / INSTALLATION]
PIPELINE LAYING / INSTALLATION (CARBON STEEL PIPES)
Receiving and taking over, as defined in the specifications, handing, loading, transportation and unloading of Owner-supplied 3-layer PE coated line pipes, bare pipes along with associated fittings and valves from Owner's designated stock-yard to Contractor's stock-yard / workshop / work-site including preliminary activities, preparation of drawings, wherever required for crossing, etc. including handling, stacking, stringing on the pipeline right-of-use / pipeline route alignment, carrying out inspection of Company-supplied materials, including line pipes, at the time of taking over, laying / installation of coated line pipes, associated fittings (IJ,barred tee etc) and accessories, including execution of all works, taking over, handling, including loading and unloading, arrangement of all additional land required for Contractor's storage, fabrication, access for construction, procurement and supply of all materials (except Owner-supplied materials), consumables, equipment, labour and other inputs, carrying out all temporary, ancillary, auxiliary works, ready for commissioning of pipeline, as per drawings, specifications, other provisions of Contract Document and instructions of Engineer-in-Charge (EIC), including, but not limited to, carrying out following works:
Including marking the route map, alignment sheet, etc. drawings showing survey details, and submit same to Owner for review.
Staking and installation of construction markers, clearing, fencing, grubbing, full filling all the requirements of various statutory / environment authorities to the entire satisfaction of concerned authorities, grading of work area. Shifting of all obstructions within the ROU / pipeline route alignment, viz. electrical lines / poles, telephone lines / poles, coordination with concerned authorities and obtaining permissions from these authorities.
Trenching to all depths and to a width to accommodate the pipeline and/or optical fiber cable/cable conduit during lowering & backfilling as specified in scope document and as per the relevant standards, specifications, etc by excavation in all types of soils (including soft/hard rock), including controlled blasting, chiseling or otherwise cutting etc.; providing depth of padding (Soft soil or sand) /rock shield (as directed by EIC) in trench bed & above and around the pipeline HDPE duct and OFC as required with sand / graded earth approved by Engineer-in Charge; [The minimum depth of the top of pipeline shall be 1.2m measured from top of pipeline coating to the top of undisturbed surface of the soil or as per Special Condition of Contract (SCC) / OSID - 141 OISD - 226]. Dewater of trenches if required as per site condition.
Carrying out repairs of pipe defects / replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation / handling.
Stringing of line pipes along ROU including providing straw / sand / soft soil bags, soft padding / sand padding.
Checking, cleaning, aligning, bending, cutting and bevelling (as required) of pipes for welding & field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-Ray (in case of space constrant & small work by Gamma Ray on Owner's approval) as per specifications in piping of all types and thickness and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine and interpret radiographs & other tests as required, carrying out repairs of weld-joints found defective by EIC, carrying out re-radiography and other tests as required on repaired joints, etc. as mentioned in SCC and particular job specifications.
Installation of carrier line pipe at all crossings viz road, cartrack, pathway, drain, nallah & minor water crossings, etc. at designated depth by open cut (including laying of casing pipe) (except at HDD / Boring cased crossings which is covered separately elsewhere in this SOR).
Coating of all weld joints, long radius bends, etc.
Installation / lowering the pipeline in trench to required depth, placement of PE / PVC warning mat over the pipeline along the complete route, padding around pipeline with suitable approved soil including supply of padding material, PE / PVC warning mat, backfilling with available / borrowed earth, approved excavated material and /or other suitable soil by crowning.
Supply and installation of slope breakers, bank protection, wherever required and as directed by EIC.
Installation of LR Bend, as per specification wherever required depending on site condition.
Erection of isolation valves for pipelines inside the valve-pits and making provision to operate the valves at above ground level.
All tieing-in, including the tie-ins with adjacent section of the pipeline.
Lowering the pipelines in trench, providing required depth and backfilling over and around the pipeline with available, approved excavated material as per specification and / or other suitable soil approved by EIC.
Protective coating of 450 microns thick 2-component high built coal tar epoxy (applied with the help of minimum 3 coats) including supply of coating & other materials duly approved by Owner for all piping valves, fittings, structural steels, etc. for buried installation and inside the valve-pit.
Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete pipeline with required quantity of corrosion inhibitor including pre-testing of designated sections complete as per specification and approved by EIC to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples, etc., and services, supervision, labour, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defect attributable to Contractor (rectification of defects in linepipe material not attributable to Contractor shall be paid separately as per other item of SOR), re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by EIC, complete.
Swabbing of the complete pipeline section and the associated facilities being installed to the specified acceptance criteria, carrying out pre-commissioning works, providing assistance during the complete duration of commissioning operations for entire pipeline and making the entire pipeline system ready for commissioning including supply of all equipment, manpower, consumables (including pigs and Nitrogen required for maintaining Nitrogen column of minimum 5% of pipeline volume) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract Document and instructions of EIC.
Repair of defects recorded during EGP/gauge plate run or otherwise including cutting, beveling, welding, radiography, field joint coating etc; as applicable,
Supply and installation of Concrete Slab / HT sheeting for Protection of Pipeline against underground HT cables /over head HT lines as required drawing and specification attached with tender document
Final clean-up and restoration of right of way/right of use including obtaining NOC from respective land owner / farmers and statutory authorities as required and disposal of debris and returning all surplus material to designated disposal areas/storage yard, as directed by Engineer-In-Charge;
Preparation of as-built drawings, pipe-books (2 soft copy in AutoCad format in CD, 2 soft-copies in PDF format (in CD) and 4 hard-copies of pipe-book) All the works shall be executed in accordance with the provision of Contract including carrying out all temporary / ancillary / auxiliary works required for the performance of the works and all other acts, deeds, matters and things necessary to make the pipeline ready for precommisioning activities.
Line pipe laying & installation with radiography
Specified Size (NB)
200 (8"), X-56 or higher, 6.4 mm or higher
Note: (1) This item shall be applicable for the underground steel main pipeline & underground tap-off points (i.e. including arrangement for making provision for tap-off except hot tapping and their hook-up) on existing / proposed steel main pipeline to Insulating Joint at proposed Receiving / Dispatch Station; (2) All crossings installed by HDD / jacking / boring shall be paid separately as per the rates quoted for the same elsewhere in the SOR.
SUPPLY OF LR BENDS (Pipe Will be Free Issue)
Bends (R = 6D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 10° to 30°
Bends (R = 6D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 31° to 45°
Bends (R = 6D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 46° to 60°
Bends (R = 6D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 61° to 90°
Bends (R = 3D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 10° to 30°
Bends (R = 3D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 31° to 45°
Bends (R = 3D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 46° to 60°
Bends (R = 3D) 8" NB, 7.9 mm (Or Higher) W.T. X56 (Or Higher) Angle - 61° to 90°
Note : The quantities of LR Bends may vary. For final quantity, approval shall be taken by EIC before order.
INSTALLATION OF CARRIER PIPE CROSSINGS BY HDD METHOD AT CROSSING WITHOUT CASING PIPE IN ALL TYPE OF SOILS (Including Hard Rock)
“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings. Drawing preparation and obtaining the approval on the same is included in the scope of Contractor) by HDD method for roads, nallahs, drains and canals, wherever required, in all types of soils (including Hard rock) including "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading,aligning, etc. supply of all Contractor-supplied materials, including CS CONDUIT of size 150mm NB, 6.4mm thick. as per API - 5L Gr. B or equivalent , manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE conduit or CS conduit subducted with HDPE conduit as the case may be with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”
Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.
Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils including hard rock), all depth to accommodate the pipeline at all conditions encountered during crossing by approved HDD methods procedure for providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.
Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.
Installation of 8" NB 3LPE Coated Carbon Steel Pipeline by HDD
Installation of 8" NB 3LPE Coated Carbon Steel Pipeline by HDD ( For Railway Crossing)
Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by HDD & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Payment for the length of final tied in carrier pipeline string with mainline laid by HDD are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
CROSSING (CASED) IN ALL TYPE OF SOILS (Including Hard Rock)
“Installation of casing pipe by Jacking / Boring for road, rail, nalah, drain, etc. crossings wherever required , in all types of soils including hard rock including all associated works including supply of all other contractor supplied materials viz. casing insulators and casing end seals as per enclosed drawing, materials for casing vents, drain, etc. including supply of all other material (including Supply of CS CONDUIT of size 150mm NB, 6.4mm thick. as per API - 5L Gr. B or equivalent, equipment, consumables, manpower, welding including visual inspection of all weld joints, installation of casing insulators end seals, vent and drain-off pipes, , strapping of HDPE conduit or CS conduit subducted with HDPE conduit as the case may be with main pipeline for laying / blowing of OFC cable, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of EIC and provisions of Contract Document.” Drawing preparation and obtaining the approval on the same is included in the scope of Contractor)
Preparation of required length of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and specification / drawings. Insertion of carrier pipeline welded string including all other works as mentioned in Item No. A00100 above and as per specification / drawings. Insertion of carrier pipe in casing pipe after aboveground pretesting at specified test pressure and installation of casing insulators as per specification / drawings. Installation of vent and drain assembly, fixing of end seals, backfilling and restoration as original of the facilities crossed and performing all other works including pigging, cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in Item No. A00100 above) and as per specification, approved procedure, drawing, etc. and instructions of EIC and provision of contract document, getting NOC from all concerned authority of the facilities crossed.
By Jacking / Boring Method with 14" Steel casing pipe along with 8" carrier pipe.
Note: (1) The length mentioned in SOR is indicative for all the crossing to be done by Jacking / Boring numbers & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition; (2) Width of the above crossing mentioned is tentative. Actual length & cover from top of casing pipe string may vary depending upon site-conditions, crossing methods, approved drawings, etc. and / or decided by concerned Authority / EIC; (3) Payment for the length of final tied-in carrier pipeline string with mainline laid by Jacking / Boring method are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
Supply of steel casing pipe
14" NB 6.4 mm W.T. API 5L Gr.B / IS 3589 / Equivalent
PERMANENT MARKERS
Supply, fabrication & installation of following types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction of pedestals & grouting with concrete, cleaning, supply & application of approved colour & quality of primer and paint, stencil letter cutting for numbers, direction, chainage, etc., restoration of area to original condition & performing all works as per drawings, specifications and instructions of EIC.
Pipeline Warning Signs
Right-of-way Boundary Markers
Kilometer Posts
Direction Markers
Pipeline laying liaisoning with statutory authorities / Permission Issuing Authorities
Liaisoning with statutory Authority /Permission issuing Authorities for obtaining routine work permit for execution of work and NOC from various Statutory Authority having jurisdiction before/during execution of work and for complying with all stipulations/ conditions and recommendation of the said Authority. Required Permission shall be arranged/obtained by the Owner. (Note :- Payment shall be based on the actual length of pipeline laid).
GPRS (Ground Penetration Raddar Survey) in all depth
Locate Under ground services / utilities within the pipeline route.This shall include identification of under ground utilities by scanning with electromagnetic underground services locator / ground penetrating radar followed by hand excavation to expose the utilities with permission from concerened authorities. laying agency shall prepare a methodology for Scanning and identify the probable areas and obtain prior permission from Engineer-in charge / Client before start of work. Such ground area where utilities are identified by scanning, shall be marked with Red paint. Note: 1.These rates shall be applied only when explicitly permitted by Company.
INSTALLATION OF CARRIER PIPE CROSSINGS BY MOILING METHOD AT CROSSING WITHOUT CASING PIPE (Including Hard Rock)
“Complete work of installation of carrier pipe at crossings (between the limits as defined in approved drawings) by moiling method for roads, nallahs, drains and Factory Gates etc., wherever required, in all types of soils, (Including Hard Rock), This includes "receiving and taking over" Owner-supplied 3-layer PE coated line pipes from Owner's designated place of issue / dump-site(s) and transportation to Contractor's stock-yard / workshop / work-site including all handling loading, unloading, aligning, etc. supply of all Contractor-supplied materials, manpower, equipment, consumable, other resources and acquiring the required land for storage, fabrication, including string preparation of pipes, welding, welding repair, radiography, coating of field joints with special type Heat Shrink Sleeve and repair of pipeline coating with special repair patch materials as per specification, strapping of HDPE duct as the case may be with main pipeline for laying / blowing of OFC cables, pre-testing, etc. of complete string made for crossing access for Contractor, etc. and execution of, but not limited to, following works in accordance with the specifications and instructions of EIC, and as per all provisions of Contract Document.”
Pre-construction survey based on site-visit, carrying out all additional topographical, hydrological & geo-technical surveys as required for design & construction of crossing, collection of data (if reqd.) from concerned authority including design & detailed engineering and making of crossing drawings for getting their approval from concerned authority / EIC, getting work permit / NOC for crossings as well as utility crossings (if any) encountered during crossings prior to start the execution of work.
Drilling to required depth including maintenance of drill hole in all types of strata (in all types of soils, (Including Hard Rock)), all depth to accommodate the pipeline at all conditions encountered during crossing and providing minimum cover specified in code / specification or as decided by concerned authority, whichever is more.
Backfilling of the ditch / trench including restoration and cleanup of area and all other works including cleaning, final hydrotesting, etc. alongwith mainline works (as mentioned in clause no. A00100 above) required as per specification, approved drawings, calculations, methods and to the satisfaction of EIC and / or as directed by concerned authority.
Laying of 8" NB Carrier pipe without casing by Moiling method
Note: i)The length mentioned in SOR is indicative for all the crossing to be done by Moiling & locations shall be decided by GAIL / Consultant prior to start of job depending upon site-condition. ii) Payment for the length of final tied in carrier pipeline string with mainline laid by Moiling are inclusive in this above item rate. No any separate payment shall be made under other clauses mentioned elsewhere.
Magnetic Cleaning & Electronic Geometric Pigging
Mobilisation/demobilisation of pigging tools, tackles, consumables, accessories, and personnels, by contractor at work-site including but not limited to magnetic pig, electronic geometry pig, and pig tracking device, temporary launcher and receiver as per specification and other provisions of bid documents, including supply equipments, materials, manpower etc. as required for geometry inspection and magnetic cleaning of section, including calibration of magnetic and caliper tools at work site, running of adequate no. of magnet pigs and electronic geometry pigs( caliper) including pig tracking at 5 to 10 km intervals, preparation of site report on pipeline, data analysis at contractors facility as per specifications and provision of Bid documents.
CONTINUOUS CONCRETE COATING
Additional work over and above SOR Sl. No. 1 for supply of all consumables and materials and application of continuous concrete weight coating of minimum density 2245 Kg/m3 of minimum grade M-35 (design mix), on pipes of all wall thicknesses and concrete coating of the field joints thereof, in all areas of work (wherever required), and performing all works as per specifications and instructions of Engineer-in-Charge and other provisions of Contract document.
Pipes as per following details :
Pipe OD-219 mm, WT- 6.4 mm (or higher) for X-56 or higher, Coating Thickness -80 mm
Note: 1) This item shall be operated alongwith item no. 1.0 above for marshy lands , small water body crosssings like nala , canal , ponds , water channel etc. Of all crossing width and to all depth as per instruction of EIC based on actual site acondition. No additional payment on account of change in depth required in specific cases as per direction of EIC/ authority requirements shall be made to contractor. Contractor has to quote accordingly.
REPAIR OF DEFECTS IN LINE PIPE AND PIPE COATING (ATTRIBUTABLE TO OWNER)
Repair of Owner supplied line pipe and external corrosion coating of all thicknesses noted at the time of taking delivery by Contractor, including performing all works as per specifications and directions of Engineer-in-charge.
Repair of coating defects in 3-Layer PE Coating Line Pipe
Repair of Holiday in Coating
Supply of all coating repair materials as per specification to be compatible with line pipe coating material and as per the requirements of the relevant specifications, supply of all consumables, utilities, equipment, and all manpower required, pipe cleaning and surface preparation repairing of coating defects (resulting in holiday in coating) and testing including all handling, transportation, etc. for line pipes, performing all works necessary for the completion of the works strictly in accordance with the relevant specification and instructions of Engineer-in-charge. This rate shall be applicable per sq.cm of the exposed steel area.
Repair of Defects in Pipes
Cutting and rebevelling (dents / damage in bevels exceeding 3mm in depth)
Jack out (dents in bevels ranging between 1mm and 3mm in depth)
LEAKS/ BURSTS (Attributable to Owner)
Major Leak/ Bursts (Detected by visual method) : All works for locating & detection of leak/ burst (occurred during hydrostatic testing) including necessary repairing/ replacing defective pipe lengths, including cutting out and removing the defective pipe, pretesting the replacement pipe, welding into mainline, and NDT of welds, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the full test section of pipeline including providing all labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the tender/ contract document and directions of Engineer-in-charge
Major leak (Detected by visual method) For pipeline size 219 mm (8") OD
Note: (1) This rate is applicable for any number of repairs required in the section for manufacturing defects in Owner supplied material only.
(2) Leak detection, its rectification and successfully re-hydrotesting shall be carried out as per approved procedure by Contractor with a view that completion of all activity for successful hydrotesting is not inordinalely extended which will hamper the overall project schedule.
Minor Leak (Detected by sectionalizing method) : All works for locating leak by sectionalizing or any other methods which can not be located by visual means, (occurred during hydrostatic testing) including necessary repairing/ replacing defective pipe lengths, including cutting out and removing the defective pipe, pretesting the replacement pipe, welding into mainline, and NDT of welds, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the full test section of pipeline including providing all labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the tender/ contract document and directions of Engineer-in-charge
Minor leak (Detected by sectionalizing method) For pipeline size 219 mm (8") OD
Note: (1) This rate is applicable for any number of repairs required in the section for manufacturing defects in Owner supplied material only.
(2) Leak detection, its rectification and successfully re-hydrotesting shall be carried out as per approved procedure by Contractor with a view that completion of all activity for successful hydrotesting is not inordinalely extended which will hamper the overall project schedule.
PRE-COMMISSIONING OF ENTIRE UNDERGROUND PIPELINE AND TERMINALS / STATIONS.
Pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, manpower, consumables (including pigs and required quantity of nitrogen for valve operations) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge.
Precommissioning Checks
Pre-commissioning of pipeline including terminals / stations.
VACCUM DRYING
Complete work of carrying out drying by vaccum drying method of pipeline section (@ Temperature Dew Point (-20°C) & Pressure 1 Torr) including supply of manpower, equipments & consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge.
Drying by vaccum drying method
COMMISSIONING ASSISTANCE AND COMMISSIONING
Providing commissioning assistance to other sections and commissioning of the section including all stations and including supply of all consumables, nitrogen, all equipment, manpower, etc., complete as per requirement of specifications, other provisions of contract document and instruction of Engineer In-charge.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-B [MECHANICAL (PIPING & TERMINAL WORKS)]
PLANT PIPING (ABOVE GROUND)
Complete Carbon Steel Piping Work with painting including all fittings, flanges and supply of all required gaskets, studs bolts & nuts, etc., as described below
Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of gasket & stud bolts (4" and Above 4" shall be paid as per SOR), nuts, U-clamps, etc. as required for completion of job.All fittings installation shall be paid linear meter basis under this item only.
Handling and installation of all types & size of valves including assembly of valve accessories/ Actuator, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, tubing etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.
Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., as required.
Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.
Design and Residual Engineering
Preparation of bill of material(BOM)
Preparation of Construction, Fabrication, GAD, isometric and As-built drawings
Carrying out all Non-destructive testing as required except Radiography.
Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for Normal corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.
Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.
Precommissioning & making operational all piping system and equipments.
Commissioning Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.
Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up. @Note: For Below 2" Carrying out all Non-destructive testing as required are including in this SOR Items.
2" and below ( Sch-60/Sch-80/Sche160/XXS/XS)
Above 2" to Below 12" Pipe (Various Thicknes)
12" and Above (Various Thicknes)
INSTALLATION OF VALVES
INSTALLATION OF ABOVE GROUND FLANGED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
Size - 12.0 Inch, Rating - 150#/300#/600#
Size - 8.0 Inch, Rating - 150#/300#/600#
Size - 4.0 Inch, Rating - 150#/300#/600#
Size - 2.0 Inch, Rating - 150#/300#/600#
Size - 1.0 Inch, Rating - 800#
Size - 3/4 Inch, Rating - 800#
INSTALLATION OF ABOVE GROUND BUTT WELDED/SOCKET WELDED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
Size - 12.0 Inch, Rating - 150#/300#/600#
Size - 8.0 Inch, Rating - 150#/300#/600#
Size - 4.0 Inch, Rating - 150#/300#/600#
Size - 2.0 Inch, Rating -150#/300#/600#
Size - 1.0 Inch, Rating - 800#
Size - 3/4 Inch, Rating - 800#
INSTALLATION OF ABOVE GROUND GAS ACTUATED VALVES AS PER DETAILS GIVEN BELOW
Size - 8 Inch,
SUPPLY OF ASSORTED PIPE, VALVES , FITTINGS AND FLANGES
Complete work of supply of pipes, valves, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work , drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.
CARBON STEEL (CS) PIPES
CS Pipes 2" NB Sch XS API 5L, Gr.B, Seamless, BE / A 106 Gr.B.
CS Pipes 1.5 " NB Sch 80, A 106 Gr.B.
CS Pipes 1 " NB Sch 160, A 106 Gr.B.
CS Pipes 3/4 " NB Sch 160 , A 106 Gr.B.
VALVES
Supply of Butt/Socket Welded- Female (SW) Ends Ball Valves as per PMS and Data Sheet
Size - 0.75 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
Size - 1.0 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
Size - 2 Inch, 600#, BW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
Supply of Globe Valves as per PMS and Data Sheet
Size - 1 Inch, 800#, SW Ends, Design Standard - BS EN 1SO 15761,
Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,
Supply of Plug Valves as per PMS and Data Sheet
Size - 0.75 Inch, 800#, SW Ends, Design Standard - BS 5353
Size - 1 Inch, 800#, SW Ends, Design Standard - BS 5353
Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,
Size - 2 Inch, 600#, BW, Design Standard - BS EN 1SO 15761,
FLANGES
Supply of SW Raised Face (SWRF) Flanges as per details below:
Size - 2 Inch, 600# , Thk/Sch - XS , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Size - 1.0 Inch, 600# , Thk/Sch - XS , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Size - 1.5 Inch, 600# , Thk/Sch - XS , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Size - 3/4 Inch, 600# , Thk/Sch - 160 , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Supply of Raised Face Blind Flanges (BLRF) as per details given below:
Size - 1.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Size - 3/4 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5
Supply of Spacer and Blind as per details given below:
Blind size 36" Thickness (mm) 113 Outside dia (mm) 1117 Material ASTM A694 F70 & Spacer size 36" Thickness (mm) 113 Inside dia (mm) 896 Outside dia (mm) 1117 Material ASTM A694 F70
Blind size 30" Thickness (mm) 95 Outside dia (mm) 960 Material ASTM A694 F70 & Spacer size 30" Thickness (mm) 95 Inside dia (mm) 750 Outside dia (mm) 960 Material ASTM A694 F70
FITTINGS
Supply of Elbow as per details given below:
Size - 8.0 Inch 14.3MM THK 90°LR ELBOW CS SMLS BW ASTM A234 GR.WPB ASME B16.9
Size - 4.0 Inch SCH 80 90° LR ELBOW CS SMLS BW ASTM A234 GR.WPB ASME B16.9
Size - 4.0 Inch 90° R 1.5D ASTM A234 GR WPB SCH-XS ASME B 16.9
Size - 1.0 Inch, 1.5D, 90° Thk/Sch - XS, Material - ASTM A 105, Dimn. Std. - ASME B 1611
Size - 3/4 Inch, 1.5D 90° Thk/Sch - 160, Material - ASTM A 105, Dimn. Std. - ASME B 16.11
Supply of BW Equal Tee as per details given below:
Size - 1 Inch, Thk/Sch - XS, Material - ASTM A 105, Dimn. Std. - ASME B 16.9
Size - 3/4 Inch, Thk/Sch - 160, Material - ASTM A 105, Dimn. Std. - ASME B 16.9
Supply of BW Un-equal Tee as per details given below:
Size - 2.0 Inch x 1.0 Inch, Thk/Sch - XS, Material - ASTM A 105 (CHARPY), Dimn. Std. - ASME B 16.9
Size - 2.0 Inch x 3/4 Inch, Thk/Sch - XS x 160, Material - A105 (CHARPY), Dimn. Std. - ASME B 16.9
Size - 1.5 Inch x 3/4 Inch, Thk/Sch - XS x 160, Material - A105 (CHARPY), Dimn. Std. - ASME B 16.9
Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105 and as per details given below:
Supply of Weldolet conforming to MSS-SP-97, Material - ASTM A105 (CHARPY) and as per details given below:
8" x 2", Thk/Sch - XS
SUPPLY & INSTALLATION OF QOEC
Supply and Installation of QOEC for ventline including all necessary piping fabrication works, including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and per forming all works as per drawings, data sheet, specifications enclosed with the Contract and directions of Engineer-in- Charge.
Supply of Reducer (CONCENTRIC) as per details given below:
2" X 1.5" 6A1 XS x XXS ASTM A 234 GR. WPB B.W, ASME B16.25
2" X 3/4" 6A1 XS x XXS ASTM A 234 GR. WPB B.W, ASME B16.25
Nipple
Supply of Nipple 3/4 inch, ASTM-106, Sch- XXS ( One side Threaded (NPT)-Male, One side socket welded)- Length : 150MM
Supply of Galvanized Stud & Bolts As per ASME B16.50
Size- 4" #600, L -146.05 MM, Thk. 22.22 MM, NO OF STUD & BOLT-8 ,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
Size- 8" #600, L -190.5 MM, Thk. 28.575 MM, NO OF STUD & BOLT-12, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
Size- 12" #600, L -222.25 MM, Thk. 31.75 MM, NO OF STUD & BOLT-20, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
Note: Quantity may vary as per actual
Supply of Gasket
Size- 4", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
Size-8", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
Size-12", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
Note: Quantity may vary as per actual
RADIOGRAPHY
Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.
Radiography 2" NB
Radiography 4" NB
Radiography 6" NB
Radiography 8" NB
Radiography 12" NB
RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES , FLANGES , FITTINGS , VALVES/ FILTERING/ METERING SKIDS/PRS /PIG TRAPS & OTHER EQUIPMENTS ETC (TERMINAL / MAINLINE MATERIAL / SURPLUS MATERIAL) - ANYWHERE IN INDIA
The Contractor shall receive and take over, Handling including lifting, Owner-supplied bare / 3 LPE Coated line pipe / Ball Valves ,Flanges , Fittings, filtering, metering, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailers / cranes / other material / machinery / manpower / consumables.
Transportation by Trailer Fix up to 0-50 KM (Weight up to 18 Ton) per trip
Transportation by Truck Fix up to 0-50 KM (Weight up to 10 Ton) per trip
Transportation by Trailer Capacoty 18 Ton (40' L X 8.6' W X 7' H) Beyond 50 KM in addition to SOR Item No. B006010.
Transportation by Truck (Weight up to 10 Ton) Beyond 50 KM in addition to SOR Item No. B006020.
Note: Unit of measurement MT - Km is product of Weight (in MT) of Material to be transported & road distance (in Kilometers) between dispatch point & destination point. Accordingly, unit rate will be in Rs. / MT-Km; (1) Transportation up to 50KM shall be paid by SOR no. B006010/B006020. Beyond 50KM transportation shall be paid by SOR no. B006030/B006040. (2) The nominal quantity of pipes, fittings and valves must be accommodated with other material like M-skid, PRS, Pig Launcher / receiver etc. if feasible. (3) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the Contractor; (4) Above price shall be exclusive GST but inclusive of all type of toll taxes & duties, transit insurance during transportation & other insurance, etc. including all financial & commercial implication as per the tender document. (5) The weightage of material may be varies as part load or full load as per the project requirement, Bidder to be quoted the price accordingly.
FIRE EXTINGUISHERS (Portable)
Supply, installation and commissioning of the following fire extinguishers:
CO2 (10 Kg) considered 1 no. for each locations
10 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
6 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
4 Nos. Sand Buckets with stand & canopy considered 1 set for each location
INSTALLATION OF FILTERING/ METERING/ PRS SKID/ ANALYZER AND SCRAPER TRAPS
Installtion of above ground owner supplied Filtering , Metering , PRS Skid, Analyzer, Pig traps and other equipment at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of filtering skid/metering skid /PRS/pig trap and other equipments. Note: Instalation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR
Installation of above ground Flanged/ Welded Scraper Traps up to mechancial completion in all respectinclusive of painting suitable for Normal Corrosive Environment
Installation of above ground Filtering/ Metering/ Pressure Reducing Skid/Analyzer up to mechanical completion in all respect inclusive of painting suitable for Normal Corrosive Environment at various loactions including Tap Off point of ABPL Spurline
DISMANTLING AND CLEARING OF FILTERING/ METERING/ PRS SKID / SCRAPER TRAPS & OTHER EQUIPMENTS
Dismantling and Clearing of old (presently installed) Skid / Scraper Traps and or other Equipments, as per instruction of EIC. Contractor scope also include to provide necessary manpower, equipments & machinery for the above work.
PADDING FOR PIPE SUPPORTS (4 Inch and Above)
Preparation, Fabrication and erection of padding for pipe supports (for all sizes/ thickness) by owner supply material(pipes). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 .
NITROGEN SUPPLY
Supply of Nitrogen for preservation of Pipeline/ purging of pipeline / hookup & shut down activities .
INSTALLATION OF EQUIPMENT OTHER THAN ITEM NUMBER B008000
Installtion of above ground owner supplied equipment other than listed in item No B008000 at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of equipments
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-C [CIVIL / STRUCTURAL & ARCHITECTURAL]
SURVEY WORKS
Conducting topographical ground/land survey in the specified area as shown in the tender drawings by conventional/GPS or any other standard method, covering details of physical features like Rivers, Nallahs, Lakes, Ponds, wells, pits, Forest, Trees, Roads, culverts, transmission lines, telegraph/ telephone and electric poles, underground or any other services, cross drainage works including cross sectional details of nallah etc. including establishing high flood level with source of information, identification of any monument, historical structure, wild life sanctuary in the vicinity, storm water disposal point with levels, cross-section details of nallah, recording spot levels, including providing in tabulation girth wise no. of trees etc as specified, plotting and developing topographical contour maps, showing true north including establishing survey reference stations, key plan etc. including all equipment's, instruments, personnel's, clearing of bushes as per requirement for intervisibility to carry out survey work etc. , complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of drawings/map and supply of electronic files. Note: Survey work shall be carried out by survey agency approved by Contractor and shall be submitted to PMC/EIC for review.
GEO TECHNICAL INVESTIGATION
Conducting soil investigation with boring of minimum150mm dia. boreholes of maximum 10m depth including all field tests and laboratory tests, mobilization and demobilization of equipments & personnel etc. for soil investigation for each borehole location . complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of Reports & recommendations and supply of electronic files.
FENCING & GATE
Supplying, fixing and tensioning in position 2.5mm(12gauge), 2 ply, 4 points, GI Barbed wire designation A-1 conforming to IS:278 in horizontal rows and cross diagonals for compound wall "Y" shaped overhang etc. with necessary GI staples, clips and pins, GI straining bolts and binding wire with all labour and materials etc. complete as per drawings, specifications and directions of Engineer-in-Charge.(The barbed wire shall be measured in linear length of the barbed wire actually fixed).
Supplying, fabricating and fixing in position structural steel line posts, straining posts, struts for 'Y' shaped overhang etc. conforming to IS:2062 over brick/stone Masonry/ RCC compound walls/ columns, cutting to required size as per drawings and specifications, welding where necessary, embedding in position, holding to correct level and line, any auxiliary structure for dummy supports, drilling holes and painting as per painting specification attached with tender, cutting brick/rubble/concrete surfaces if necessary, grouting with M20 grade concrete including cost of grout with all labour and material etc. complete as per drawings, specifications and directions of Engineer-in- Charge.( All materials including cement shall be supplied by contractor) For Normal Industrial Environment.
Supplying, fabricating and fixing G.I. chain link fencing with 3.15mm dia. wire, 50x50mm diamond mesh chain link fence fabric conforming to IS:2721 fixed to steel/RCC posts/struts above ground level, including supply of chain link fencing fabric, stretcher bars, staples, etc. required for fixing the fencing, fixing of chain link fencing between straining posts, fixing of bottom of fencing to a concrete sill beams by means of hairpin beams by means of hairpin staples, including supply and fixing line wires, complete as per drawings, specifications and directions of Engineer -in- Charge.
Providing and fixing in position Steel Entrance Gates consisting of MC- 75 framework for shutters, 20mm square M.S. vertical bars welded to the framework @100mm c/c, 3mm thick M.S. sheet boxing, locking arrangement, 25mm thick, 75mm dia M.S. wheel with ball bearing including fixing the gate to RCC/ masonry by M.S. hinge arrangement (75mm x 75mm x 6mm M.S. angles, bolt, washers) and M.S. hold fast grouted with M-15 grade concrete, providing and fixing M.S. pivot, 50mm x 50mm x 6mm M.S. Tee bent to shape and embedded in road surface for gate opening track, gate stopper, painting the gate with approved shade and quality synthetic enamel paint (two coats) and a coat of approved quality primer, ensuring smooth operation of the gate etc. all complete as per attached standard drawing.
EARTHWORK IN SITE GRADING
Earthwork in excavation and filling in all types of soil for general site grading for all heights and depths including clearing and stripping etc. in excavation areas, removing shrubs, grass, bushes, vegetable growth and other objectionable materials, trees upto and inclusive of a girth of 30 cms. (girth measured at a height of one metre above ground level) including uprooting of roots, etc., dewatering, if necessary, sorting out the excavated soil into serviceable and unserviceable materials in excavation areas and including filling in filling areas with serviceable material for general site grading and roads for all heights and depths to proper levels, slopes, grades and camber including clearing and stripping in filling areas as per specifications, consolidating exposed natural soil to 90% of max. laboratory dry density as per IS:2720 Part-VII, cutting of trees of girth upto and inclusive of 30 cms, removal of vegetation, breaking clods, spreading in layers not exceeding 30 cms loose thickness, watering, ramming and compacting with power road rollers to give at least 90% of max. laboratory dry density, dressing, leveling, testing, etc. and disposal of unserviceable materials/surplus earth if any, as directed by Engineer-in-Charge including stacking and/or dumping and dressing the same in demarcated areas etc. complete as per specifications, drawings and directions of Engineer-in-Charge. (The leads for the above mentioned operations shall be within the bounDSRy limit of the plant and measurement shall be taken in the cutting area only).
PAVER BLOCK Flooring
Supplying and placing in position as per approved pattern of Cement Concrete Inter locking paver block 80 mm thick of approved shape, rough finish, M-40 strength of approved brand laid over the sand bed of minimum 100 mm thick. The CC interlocking blocks to be of uniform Grey colour or as approved by EIC complete in all respects , as per technical specifications and directions of the Engineer-in-charge Note :- 1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such paver blocks, sand, earth work in excavation in cutting earth in all conditions, shuttering with all bye works and sundry works. 2. To be read with in conjunction with Particular Job Specification 3.Supply of all materials and providing labour, tools and tackles are in contractor’s scope
RCC HUME PIPE CULVERT
Providing, laying, jointing and testing RCC hume pipes of 300mm dia. and np3 class for culverts, road crossing, incl. excavation in all strata up to an average depth of 1 m cutting, collars jointing in 1:2 cement mortar etc. complete as per specifications and as directed by the engineer-in charge.
Providing, laying, jointing and testing RCC hume pipes of 500mm dia. and np3 class for culverts, road crossing, incl. excavation in all strata up to an average depth of 1 m cutting, collars jointing in 1:2 cement mortar etc. complete as per specifications and as directed by the engineer-in charge.
KERB STONE FIXING
Providing and fixing precast concrete Kerb stones (125 wide X 300 deep) of M-30 grade or equivalent of approved make and shape at or near ground level as per approved pattern and setting in position with cement mortar 1:3 (1 cement : 3 coarse sand) including the cost of required centering, shuttering and finishing smooth with 6 mm thick cement plaster 1:3 (1 cement : 3 fine sand) wherever required over 75 mm thick PCC 1:4:8 levelling course, complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-In-Charge. Note:- 1. Rate to include all labour, tools, tackles, factory manufactured & steam cured Kerb Stones, shuttering, transportation, water charges, earth work if any, PCC etc complete
VALVE PIT
SAND FILLING
Supplying and filling approved SAND of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand,royalties, transportation to site for all leads and lifts,including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm,watering,ramming,compacting with mechanical compactors and/or other equipment to the specified levels to achive 85% relative density as per IS:2720 Part XIV,including preparation of subgrade to the required slope,providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge.The rates shall be inclusive of the cost of all labour,material,equipments etc. all complete .
DEMOLITION OF R.C.C./BRICKS/STONE MASONRY/STEEL WORK
Site clearance by demolition of R.C.C./Brickwork/Stone Masonry/Stone Soling, Flexible pavements etc. along with removing the debris and disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge. Note: 1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of RCC/PCC/Brick Masonry/Road will be paid in NET CUM as demolished.
Site clearance by demolition of STEEL work etc. along with removing the disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge. Note: 1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of steel work will be paid in NET Kg as demolished.
Construction of PIT/HOLE/TANK ETC
SOAK PIT Construction of soak pit conforming to IS:2470 Part-I and as per standard, masonry, filling and hand packing brick bats of size ranging between 40mm to 50, connecting with septic tank with necessary fittings, piping etc.including excavation, back filling and disposal of surplus earth for all leads, complete as per drawings, specifications and directions of Engineer- in-Charge. for following users ( Users -10 NOS )
SEPTIC TANK Construction, supplying, installation, testing and commissioning of septic tank as per standards and IS:2470 Part-I , with all necessary accessories like inlet, outlet vent pipes, manhole covers, rungs etc. including earthwork in excavation in all type of soil except soft and hard rock, backfilling and disposal of surplus earth for all leads etc. complete as per standards, drawings, specifications and directions of Engineer-in-Charge. All material including cement supplied by contractor for ( Users -10 NOS )
MANHOLE Construction as per Standard drawing of brick masonry (brick class shall be as mentioned below) inspection chambers/manholes of 750mmx750mm internal size 1000mm deep(Max.) in cement mortar 1:4 (1 cement: 4 sand) with CI frame and cover 500mm clear dia, (circular Medium duty of grade MD-10) conforming to IS:1726 fixed on RCC slab of M-30 grade, necessary excavation, supplying, fixing 4 Nos. 16mm dia M.S. rungs, M-20 grade foundation concrete 1:3 cement mortar(1 cement: 3 sand) plastering of 13mm average thickness for inside & 16mm avg. thickness for outside exposed surfaces, backfilling, disposal of surplus earth upto a lead of 100M, benching with M-20 grade cement concrete and rendering smooth with a neat coat of cement slurry, painting the C.I. frame and cover with two coats of chlorinated rubber zinc phosphate primer @ 40µ DFT per coat and finish painting consists of two coats of chlorinated rubber paint @40µ DFT per coat etc. all complete as per drawings, specifications and directions of Engineer-in- Charge.
ERC/IRC
Construction of ERC/IRC as per Std. including supplying and laying in position PVC pipes conforming to IS:4985 Class-I for electrical and instrumentation Road Crossings as per standard drawing and its addendum, including cutting the pipes if necessary, lowering, laying in position to proper levels, etc. embedded in M-20 grade concrete, providing proper jointing as per code requirements or manufacturer's recommendations, etc. including earth work in excavation in all types of soil, backfilling and making good the surface, including cutting of new/ existing roads and making good the same including supply of any road material if required, (Back filling with road material shall be done in 150 mm thick layers well watered and compacted), including supplying and providing in the encasement concrete, cable crossing indicator made out of 4 mm thick MS circular plate of dia. 150mm welded to 16 mm dia. MS rod of approximately 1.0 m length and painting and lettering with 2 coats of approved enamel paint of approved colour over a coat of red oxide primer etc., supply and fixing of reinforcement as per drawing, including disposal of surplus earth anywhere within plant boundary limit etc. all complete as per drawings, specifications and instructions of Engineer-in-Charge.
EARTH WORK IN FOUNDATION
Earth work in Excavation below ground level for all kinds of works in ALL TYPES OF SOIL as classified in specification for a depth upto 1.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete.
For depth beyond 1.5m and upto & inclusive of 3.0m.
EARTHWORK IN FILLING including supply by excavating the earth from BORROW AREAS arranged by CONTRACTOR for all leads, transporting the earth from borrow area including cleaning & stripping the earth at borrow areas, breaking clods, loading, unloading and laying at all depths and heights in layers of thickness not exceeding 15 cms., watering, rolling and ramming by manual methods/mechanical compactors to achieve 90% of the maximum laboratory dry density, dressing, trimming, levelling the top surface etc. in foundations, plinths, trenches etc. all complete.
Transporting and disposing the SURPLUS EARTH AND DEBRIS including shrubs and vegetations from construction area beyond the initial lead of 100M including re-excavating the deposited soil excavated earlier, transportation, loading, unloading, laying at all depths and heights, stacking, levelling and dressing both the area (viz. from where the earth is transported and where it is deposited) to required levels and slopes complete with all lifts as directed. For carting on the basis of truck measurements (volume of truck reduced by 30% for voids) i) Upto 1.0Km.
PLAIN & REINFORCED CEMENT CONCRETE:
Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, shuttering etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete of nominal mix 1:4:8 by volume (1 Cement: 4 Coarse Sand: 8 Crushed Stone Aggregates/Gravels with 40mm and down size graded crushed stone aggaregates.
Concrete of nominal mix of 1:5:10 by volume (1 Cement :5 Coarse Sand : 10 Crushed Stone Aggaregates/Gravels).
Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete grade M20 with 20mm and down size graded crushed stone aggaregates/Gravels. .
Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUB-STRUCTURE of all types e.g. foundations, footings, raft, beams, slabs, pile caps, retaining walls, jambs, counterforts, buttresses, trenches, manholes,pipe encasement, catchpits, drains, RCC pits, equipment/machine foundations, pedestals, pipe sleepers, columns, plinth beams, suspended floors, beams, staircases, landings, steps, brackets etc. (including single pour concreting upto 250m3), including cost of admixtures if used,providing pockets, openings, recesses, chamfering etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed.
Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUPER STRUCTURE in suspended floors, slabs, beams, columns, walls including counterforts, staircases, landings, steps, facias, fins, mouldings, gutters, shelves, windowsills, canopies, lintels, girders, ducts, brackets, chajjas with drip moulds, pedestals, posts, struts, equipment/machine foundations, ramps etc. (including single pour concreting upto 250m3) including cost of admixtures if used providing pockets, openings, recesses, chamfering wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all heights above plinth level in any shape, position, thickness etc. all complete as specified, shown and directed.
Manufacturing, transporting, supplying and erecting in position Reinforced Cement Concrete PRECAST ELEMENTS such as columns, beams, cover slabs, lintels, louvers, fins, shelves etc. of M-25 grade with 20mm and down size graded crushed stone aggregates/gravel, for all leads, levels, shapes and thickness including all moulds, shuttering and centering, vibrating, tamping, curing, chamfering wherever required, finishing the top surface with cement mortar 1:3 ( 1 Cement : 3 Sand) to give a smooth and even surface, or non skid finish as specified, providing lifting hooks, metal inserts, making holes pockets, (only M.S. inserts to be measured & paid separately) transporting to site, erecting, levelling, aligning and fixing in position with cement mortar 1:3 (1Cement : 3 Coarse Sand), breaking bricks and/or concrete surfaces and making good the same etc. all complete (excluding the Cost of Reinforcement ) and as directed. 1) Each unit upto and inclusive of 500 Kg.
CENTERING AND SHUTTERING
Providing and fixing CENTERING AND SHUTTERING in foundations, footings, raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/silos/ shafts/ hoppers/liquid storage structures etc. including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed.
i) For all depths below and upto & inclusive of plinth level.
ii) For all heights above plinth level.
REINFORCEMENT
Supplying and placing in position HIGH STRENGTH DEFORMED STEEL BARS REINFORCEMENT (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed.
STRUCTURAL STEEL WORKS
Supplying, transporting, storing, fabricating in position and testing/examining bolted and/or welded STRUCTURAL STEEL WORKS at all levels and locations including all builtup sections/compound sections made out of rolled sections and/or plates/bent plates in trusses, purlins, wind ties, wind girders, columns, portals, racks, frameworks, crane gantries, surge girders, bracings, floor beams, lifting beams, monorails, platforms, staircases (excluding chequered plates and gratings), ladders, stoppers, brackets, side runners, sagrods, supports for pipe & equipment and technological accesories and process piping, hand railings, posts, conveyor galleries, trestles, towers, masts, junction houses etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, preheating, bolting/welding of joints, (including sealing the joints of box sections with continuous welding), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings and applying primer after fabrication as per specification (for normal corrosive environment), etc. all complete
MISCELLANEOUS STEEL WORKS
Supplying, fabricating, fixing and keeping in position at all levels and locations THREADED ANCHOR BOLTS of all diameters and nomenclature including nuts, washers, anchor plates, pipe sleeves etc. in foundations, columns, pedestals, slabs, beams, walls etc. or any other place as directed including handling & transporting, straightening if required, turning from relevant size M.S. rounds to required diameter, threading, welding, providing necessary templates and auxilliary dummy structures, if any, necessary tying and welding with reinforcement, adjustment of shuttering & reinforcement/any other fixture, greasing exposed metal surfaces, covering bolts and packing the sleeves with jute cloth etc. all complete as specified and directed.
Supplying, transporting, storing, fabricating and fixing in position M.S. METAL INSERT (with lugs) of any shape made out of flats, plates, rolled sections, pipes etc. providing necessary templates, staging, cutting, straightening, if required, bolting, welding as required and embedding in position on both Plain and Reinforced Cement concrete members inclusive of adjusting shuttering & reinforcement/any other fixture, welding where necessary, tying and holding to correct level, line and position, any auxilliary dummy structures to support the heavy inserts, painting exposed surfaces with a coat of Red Oxide Zinc Chromate Primer etc. all complete for all depths and heights as specified and directed.
Supplying, fabricating and erecting in position at all levels and locations bolted, clamped and/or welded GRATING (fabricated as per standards) made out of M.S. flats/M.S. flats with M.S. rounds in walkways, platforms, stair treads etc. including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fabricating clamps, fixing, welding, preparation and submission of fabrication drawings and preparing the surfaces for painting, surface cleaning, wire brushing, removal of mill scale, dust, rust, oil or grease and applying one shop coat of Red Oxide Zinc Chromate Primer after fabrication etc. all complete as specified and directed.
BRICK MASONRY
Providing and laying BRICK MASONRY WITH BRICKS OF CLASS 7.5 in cement mortar 1:6 (1 Cement : 6 Sand) in one or more brick thickness and in any shape (excluding circular/curved brick masonry) at all depths and height including the cost of materials, labour, scaffolding/ staging, sampling & testing, soaking of bricks, cutting and laying of bricks, providing recesses, making openings of any shape & size, finishing the joints flush below ground level and raking out the joints above ground level, sealing the gap between masonry and soffit of beam/slab, embedding the fittings & fixtures, curing, etc. all complete as per specifications.
External Walls Ordinary plain cement plaster Average 18mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost.
Internal Walls Ordinary plain cement plaster Average 12mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost
Ceiling Ordinary plain cement plaster Average 6 mm thick 1:4 (1 cement : 4 sand). Including White washing.
Painting of Walls External walls:- Providing & applying 3 coats of waterproof decorative cement paint of approved make and approved shade, cleaning, including preparation of surfaces,base primer, curing etc. all complete
Internal walls:- Providing & applying 2 coats of waterproof decorative cement paint of approved make and approved shade, cleaning, including preparation of surfaces,base primer, curing etc. all complete
ROOFING TREATMENT
Providing and applying polyether based polyurethane (PU) waterproof coating consisting of 2 components (resin + hardener) in four coats consisting of a primer adhesion coat and three sealing coats applied by brush evenly to perfect level @ min.160 gm/sq.M per coat over R.C.C. slab including sprinkling the last coat of P.U. with a layer of clean sand (300 micron) and laying min. 50mm thk. PCC (1 cement :2 coarse sand :4 aggregate) over the fully cured coating in panels of max. 1.2M x 1.2M with 24 SWG chicken wiremesh finished smooth and sealing joints between panels with Polysulphide sealant as per approved manufacturers spec. and including preparing the base surface (levelling, cleaning, filling up cracks with thin paste of Polyurethane filling compound) providing fillets of 75mm radius with PCC (1 cement : 2 coarse sand : 4 aggregate) at junctions of horizontal and vertical surfaces, continuing the water proofing on vertical face to a minimum ht. of 150mm over finished roof surface, terminating it in continuous groove of 10mm x 20mm and filling with polyurethane sealent putty, continuing the treatment into rain water outlets by , providing 450mm x 450mm khuras at all outlets, levelled down by min. 25mm, finishing all complete (including Cement supplied by the Contractor at their cost).
110mm dia O.D. Size. exposed PVC rain water pipe jointed with bonding solution of approved quality and make with pressure rating of 4kg/cm2 including clamps, connections etc. all as per approved manufacturer's details.
Providing and applying two coats of synthetic enamel paint of approved make and shade to give an even shade including cleaning and preparation of surfaces, providing 2 coats of primer, stopping and filling etc. complete.
DOORS/VENTILATOR/WINDOWS
Aluminium glazed doors with cup pivots of aluminium alloy to IS designation NS-4 of IS-737 and IS designation of A-5-M of IS- 617, Heavy duty hydraulically operated, adjustable floor mounted door closer conforming to IS:6315 (single/double action), 250mm and 150mm long, 10mm dia anodized. Aluminium tower bolts as per IS : 204 one each for each shutter, brass body mortice lock (6 levers, as perIS : 2209) with aluminium handle on both sides, etc. all complete for each shutter, with plain anodized aluminium sections and 5mm thk. toughened glass as per IS:5437 .
Aluminium glazed window/ventilator with approved make sections, friction hinges, cast aluminium handle, etc. all complete with approved shade electrostatically powder coated aluminium sections and 6.3mm thk. laminated glass as per IS:2553. Openable type.
VITRIFIED TILES Providing and laying Vitrified tile flooring of size 600mm x 600mm of approved make (Marbonate or approved equivalent) set in cement slurry over 1:4 cement mortar bed of 35mm average thickness at all levels. Joints between tiling to be filled with grout of approved shade as per manufacturers specifications. Rate to include cost for laying tiles to approved pattern, design as directed by Architect, including surface cleaning, cement mortar, curing, acid wash, etc., and protecting the flooring with polythene sheet and pop overlay till hand over.
ACID RESISTANT TILES Providing and laying acid resistant, vitrified tiles of approved size as per manufacturer's specs. in floor/ skirting/ Dado laid over and including bitumen priming layer, 12mm thick Bitumen mastic layer and 6mm thick resin type chemical resistant mortar conforming to IS: 4443 including raking out and flush pointing of joints with resin type chemical resistant mortar, preparation of back ground surface, finishing etc. all complete. Minimum 10mm thk. tiles of approved size for flooring
CERAMIC TILE FLOORING Providing and laying Ceramic tile flooring of approved shade of premium quality of Kajaria make or approved equivalent set in cement slurry over 1:4 cement mortar bed of 35mm average thickness. Joints between tiling to be filled with grout of approved shade as per manufacturers specifications.
CERAMIC TILE SKIRTING Providing and fixing Ist quality ceramic glazed wall tiles conforming to IS: 15622 (thickness to be specified by the manufacturer), of approved make, in all colours, shades except burgundy, bottle green, black of any size as approved by Engineer-in-Charge, in skirting, risers of steps and dados, over 12 mm thick bed of cement mortar 1:3 (1 cement : 3 coarse sand) and jointing with grey cement slurry @ 3.3kg per sqm, including pointing in white cement mixed with pigment of matching shade complete.
KOTA STONE FLOORING Kota stone slab flooring over 20 mm (average) thick base laid over and jointed with grey cement slurry mixed with pigment to match the shade of the slab, including rubbing and polishing complete with base of cement mortar 1 : 4 (1 cement : 4 coarse sand) : 25 mm thick
PLINGTH PROTECTION Making plinth protection 50mm thick of cement concrete 1:3:6 (1 cement : 3 coarse sand (zone-III) derived from natural sources : 6 graded stone aggregate 20 mm nominal size derived from natural sources) over 75mm thick bed of dry brick ballast 40 mm nominal size, well rammed and consolidated and grouted with fine sand, including necessary excavation, levelling & dressing & finishing the top smooth
VITRIFIED SKIRTING Providing and injecting approved chemical emulsions as specified for pre-constructional ANTI-TERMITE TREATMENT and creating a chemical barrier under and around column pits, wall trenches, basement excavations, top surfaces of plinth filling, junction of wall and floor, along the external perimeter of building, expansion joints, surrrounding of pipes and conduits etc. all complete as specified and directed. (Plinth area of the building at ground floor only shall be measured).
DPC Providing and laying 40mm thick DAMP PROOF COURSE with plain cement concrete of nominal mix of 1:1.5:3 with 10mm & down size graded crushed stone aggregates in two layers of 20mm thick with two coats of hot bitumen (Grade A90/S90 conforming to IS:73) applied @ 1.7 Kg/sq.m. over each layer as per specifications including cleaning, watering the top surface of walls, centering, shuttering, placing, tamping, curing, sprinkling an even layer of dry & sharp sand over the hot bitumen etc. all complete as specified and directed.
Providing and injecting approved chemical emulsions as specified for pre-constructional ANTI-TERMITE TREATMENT and creating a chemical barrier under and around column pits, wall trenches, basement excavations, top surfaces of plinth filling, junction of wall and floor, along the external perimeter of building, expansion joints, surrrounding of pipes and conduits etc. all complete as specified and directed. (Plinth area of the building at ground floor only shall be measured).
FALSE CEILING Providing and fixing suspended false ceiling consisting of 12.5mm thick Gypsum plaster board suspended on GI framework with staggered joints. GI framework to consist of GI perimeter channels 0.55mm thick 20mm x 30mm along perimeter of false ceiling of ceiling, screw fixed to wall/partition with nylon sleeves and screws @ 600mm c/c. Suspending GI intermediate channels of size 0.9mm thick 45mm x 15mm from the soffit at max dist 1220mm c/c with ceiling angle 0.55mm thick 25mm x 10mm fixed to soffit using proprietary supplied GI cleats and steel expansion fasteners. Ceiling section 0.55mm thick web size 51.5mm and flanges 26mm each and 10.5mm lips are fixed to perpendicular to intermediate channel @ 457mm c/c using connecting clips. 12.5mm thk. tapered gypsum plasterboard (IS 2095-1982) is screw fixed to ceiling section with 25mm drywall screws @ 230mm c/c. Boards to be finished with proprietary supplied jointing tape and jointing compound and sand papered to achieve a smooth and seamless finish. and 2 coats of primer suitable for plasterboard applied and two coats of soft sheen enamel paint to be applied as per manufacturer specification. Rate quoted to include vertical drops of 250mm and all cut-outs required for light fixtures, smoke detectors and other services cut-outs complete as directed by Architect. (Vendor to account for additional supports as required). Rate quoted to include cost of providing support framework formed of perimeter channels for fixing light fixtures, AC grills/diffusers etc., Also to provide concealed perimeter channel support as required to support modular grid ceiling sections at junction between gypboard false ceiling and modular grid tile ceiling.
SANITARY WORKS
Cost of providing and fixing cera / hindware wall mounted EWC with power flush with seat cover etc, (Ivory colour) set in 1:2:4 concrete and doing necessary angles, connections.etc.,
Cost of providing and fixing wash basin of cera/hindware make (Ivory colour) fixed to existing wall using necessary angles, connections, including all SS accessories like waste coupling, bottle trap, inlet connection tube etc., complete.
Orissa Pan Type wall mounted ceramic urinals of approved ivory colour with all SS accessories like waste coupling, bottle trap, inlet connection tube etc., complete, Cera/ HINDWARE.
PILLAR COCK Cost of providing and fixing pillar cock long neck with aerator. Jaguar or approved equivalent fixed with necessary accessories.
ANGULAR STOP COCK Cost of providing and fixing ½" dia Jaquar angle stopcock.
HEALTH FAUCET Cost of providing and fixing Health faucet CP Jaquar are approved equivalent.
CONCEALED STOPCOCK Cost of providing and fixing concealed stopcock Jaquar or approved equivalent
NAHANI TRAP Cost of providing and fixing CI Nahani trap/ 'P' trap set in 1:2:4 concrete and jointed with spun hemp & doing necessary lead caulking and making necessary 1:2:4 concrete cistern, when req. and plastering with water-proof compound to a smooth finish .
C.P TRAP Cost of providing and fixing C.P. cockroach trap, floor drains of Chilli / equivalent make
SS jali Cost of providing and fixing SS Jali of Jaquar /equivalent make
MIRROR Supplying and fixing mirror for wash basin of standard make as per standard specifications
TOWEL ROD Supplying and fixing Towel rod of standard make as per standard specifications
INTERNAL PLUMBING WORKS Internal Plumbing work P/f 1/2" G.I."C" class Tata / Zenith or equivalent pipe and 50mm & 75mm dia. PVC Pipe outlet ( prince or equivalent ) including G.I. & PVC assorted fittings, such as elbow,tees ,bends,& unions including applying creosote and wrapping with hessin cloth, including chasing the walls for concealing the pipe lines and making good the same. This includes providing & fixing 3/4" dia "C" class G.I. Pipe for inlet & outlet of Water Tank connection
EXTERNAL PLUMBING WORKS
supply, transportation and erection of 500 liters SINTEX / Equivalent water tanks
Providing & fixing of external plumbing consisting of CPVC or equivalent pipes varying from dia 3" to 6" with all fittings like bend, tees, gate valves, NRV's, y's etc which Nani traps,special pieces and accessories for laying joiniting including testing & commissioning of all Pantry/toilets.
Supplying and filling of Bouldors
Supplying and filling of various sizes and type of boulders as per site requirement or as per direction of EIC. Rate involves supply, transportation, unloading at site, laying, etc. to complete the work in all respect.
Supplying, fixing and tensioning in position 2.5mm(12gauge), 2 ply, 4 points installation, Concertina Coil, GI straining bolts and binding wire with all labour and materials etc. complete as per drawings, specifications and directions of Engineer-in-Charge
Supply, laying and commissioning GI water supply piping (Heavy Duty, Tata / Jindal / Indus make) with all fitting such as garden irrigation fittings, water meter, water connection, and all other fittings including earth cutting, filling, disposal of surplus earth, bore well 150 mm dia, minimum 50 meter depth and submersible pumps CRI make 3 h.p. including all accessories, panel, wiring all complete in all respects as per scope of work, detailed drawings, technical specifications and directions of the Engineer-in-Charge.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-D [CATHODIC PROTECTION WORKS]
CATHODIC PROTECTION SYSTEM (TCP)
All works shall be carried out as per approved drawings and specifications. Work shall include design / residual engineering, preparation of CP schematic drawing, supply, installation, testing and commissioning of complete CP system, all related civil work, including providing foundations, supply of all materials as specified in SCC, instruments, consumables, touch-up epoxy paint as required, including supply of paint, tools, tackles, labor, transportation for satisfactory completion of work and as per directions of EIC. In addition to the items mentioned below the Contractor's scope shall include connecting the new pipelines to existing pipelines/cathode-points of TR units by means of jumpering/bonding.
Complete Detailed Survey, Engineering, Supply, laying, installation, termination, testing & commissioning of Cathodic Protection system complete Civil Works and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, laying & testing of 600 / 1100V grade single core, stranded tinned copper conductor cables, XLPE insulated / PVC sheathed, armoured as per IS of following sizes. The work shall include excavation for cable trenching at min. 1.2 m below GL in all types of soil including rock, backfilling of cable in trenches, lugging, ferrulling, making termination as per drawings & specification. Supply of all tools, tackles, consumables, etc. for completion of work, in all respect and as per directions of EIC.
Making cable to pipe connections by thermit welding for following cables, including excavation for exposing pipe, removal of coating / wrapping, thermit welding recoating of the area of weld by epoxy filling, holiday testing, backfilling, supply of all tool, tackles, consumables thermit weld kits & labour for satisfactory completion of work.
6 mm2 Cables
10 mm2 Cables
25 mm2 Cables
Supply & installation of Small test station as per enclosed drawings and technical specifications. Work shall include all related civil works including foundation, termination of cables inside the test stations along with lugs & ferules sealing of cable entry space with bitumen compound supply of all materials, consumables, tools, tackles, etc. for satisfactory completion of work and as per directions of EIC.
Supply & installation of 20Kg Zn anode at a depth of 1.5 - 2.0m on all type of soil including rock alongwith 10m tail cable of 25mm2 high conductivity, tinned, stranded copper conductor, 650 / 1100V grade, XLPE insulated, armoured, PVC sheathed for grounding electrical surges in the pipeline at HT crossings. The work includes excavation, laying of Zn anode of minimum 20 Kg weight, backfilling & all related civil work, complete in all respects. The work shall also include anode to tail cable connection, cable laying and termination inside the test station.
Supply, installation, testing and commissioning of surge diverter inside the manual test stations at terminal locations, complete in all respects as per the specifications and directions of EIC.
Supply & installation of 7.5 Kg Mg anodes after pre-packaged with chemical backfill as per enclosed drawing. The anodes will have to be buried at a depth of 1.5 to 2m on all types of soil including rock at approved location. The work shall include all earth work, laying of anodes & cables in position and termination of cable inside test stations with lugs, shunt & variable resistors, supply of all tools, tackles, consumables, labour transportation of materials, etc. required for satisfactory completion of work and directions of EIC.
Supply, installation, testing and commissioning of spark-gap arrestors across insulating joints.
Supply, installation, testing and commissioning of Electrolytic Polarization cell (as per approved design)
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
PERMANENT CATHODIC PROTECTION SYSTEM (PCP):
Note: Rate to includes : Design, Survey, Supply of all required materials as per design requirment, CPTR, CPPSM, MMO, Land acquisition or Lease for Anod bed, Junction boxes, Permanent reference cell, Remote monitoring of PSP through GSM services band, All types required cables, Pin brazing, Thermit welding etc. Instllations of CPTR, CPPSM, MMO, Juncition boxes, Permanent reference cell, CTSU & Central monitoring server, Cables laying Etc., Testing and commissioning of permanent cathodic protection system, Etc. Post commissioning survey like CIPL survey with simultances PSP data logging, CAT survey, AC-DC interference detection and mitigation, Coating conductance survey at current measurement test station etc. Chainlink Fencing for anod bed & AJB for Deep/Shallow Preparation and submission of As built drawings/documents including final commissioning reports for PCP System, Post commissioning survey, Interference study Reports. Above mentioned scope are minimum but not limited, Permanent capthodic protection shall be completed in all respects and no any other seperate payment shall be done. Tentative details are given in Scope of work.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-E [ELECTRICAL WORKS]
Supply, installation, testing, commissioning of Street Lighting Fixture suitable for 250W HPMV or Equivalent LED Lamps on Lighting Poles (4mtr Height) with aluminium paint complete with mounting bracket, flameproof control gear box, internal cable from fitting to junction box, flameproof fittings etc. including civil foundation with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, installation, testing, commissioning of Indoor Lighting Fixtures suitable for 18/26/36W LED Lamps for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, installation, testing, commissioning of Exhaust fans (safe area) for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, installation, testing, commissioning of Exhaust fans (Corrosion Proof Type) for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Recess/Surface mounted Indoor Lighting Panel(ILP) Consisting of 40 Amp FP MCB+ELCB as incomer and 12 nos. 10A DP MCBs as out goings.
Recess/Surface mounted Power Panel(PP) Consisting of 63 Amp FP MCB as incomer and 9 nos. 20A DP MCBs as out goings.
Recess/Surface mounted Outdoor Lighting Panel OLP (For External Lighting) Consisting of 40 Amp FP MCB+ELCB as incomer, Contactor, timer, A/M switch, PB, indication Lamp etc Outgoing Through Timer: 6 Nos. 16 Amp DP MCB
Design, manufacture, shop testing, inspection, packing, forwarding, delivery, installation, testing and commissioning at site of UPS System as per specification, approved drawing, direction of Engineer-Incharge and following rating: 5 KVA Parallel redundant industrial type, AC UPS system suitable for input power supply voltage of Three phase 415V (+/-10%), TPN; Output Single phase 230V (+/- 1%), 50 Hz, AC with solid state voltage stabilizer for bypass supply, three phase charger , NI-Cd battery bank in 2 nos. rack with 12 hours backup, including all interconnecting FRLS cables among UPS, Rectifier, battery stand etc.
Design, Engineering, Supply , erection , termination , earthing ,Testing & and commissioning of lighting inverter(2 KVA( with VRLA battery(1 hour backup),distribution board. 16 Amp DP MCB as incomer with MFM , 30A SPN, Cu Bus Bar and 7 nos. 6A DP MCBs as out goings.
Recess/Surface mounted UPS DB Consisting of 63 Amp DP MCB as incomer, MFM with ON/OFF indicator, fuse, 60A DP, Cu Bus Bar and 13 nos. 10A DP MCBs as out goings.
Design, Engineering, supply, erection, termination, earthing and commissioning of Guard room DB complete in all respects.16 Amp DP MCB as incomer, 30A SPN, Cu Bus Bar and 2nos. 6A DP MCBs and 4 nos. 16 A DP MCBs as out goings.
Supply, installation, testing, commissioning of Flameproof Flood Lighting Fixtures suitable for 250/400W HPMV or Equivalent LED Lamps for including all fixing arrangements on top of terrace of container and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, installation, testing, commissioning of Modular Switch Board for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
Supply, installation, testing, commissioning of 5/15A Switch Socket for including all fixing arrangements and all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
16 A plug socket MCB for AC
Supply, installation, testing and commissioning of Ceiling Fan 230V AC 1200 mm sweep with regulator work to be completed in all respects.
Supply ,Installation and testing of 1.5 Tr. 5 star inverter base Indoor & Outdoor unit of split AC including all labours and materials for Typical SV station refer General specification of Erection, Installation, Testing & commisioning of Electrical Equipments, General Specification for Air conditioningSystem and directions of OWNER / CONSULTANT.
Supply and Installation of Hardware and other accessories including all labours and materials as per General specification of Erection, Installation, Testing & commisioning of Electrical Equipments , Electrical Design Basis , General Specification for Cable and accessories and directions of OWNER / CONSULTANT.
Rubber Mat
CAUTION Board & Shock treatment chart
Rubber hand gloves
Cable route marker
Ladder type Cable tray - Galvanized steel fabricated out of hot rolled sheet steel with rigid welded ladder type 450 mm wide straight run
Supply, installation, testing & commissioning of the complete earthing system, earth electrodes/pit, earth main ring, earthing of metering skid, electrical equipments, instrument panels, field instruments, process equipments & pipes / flanges including all associated civil work with all material & labour as per specification & drawings approved by the company. Each earthing system shall include the following.
65mm dia 3 Mtr. Long GI PIPE Electrode with 6mm thick chequered plate cover, display board etc
600x600x3mm copper plate Electrode with 6 mm thick chequered plate cover, display board etc
GI Strip (50X6) mm
GI Strip (25X6) mm
1C 25 Sq.mm PVC insulated Cu Conductor
10 SWG GI wire
GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.
300mm long 50x6 GI earth busbar
25mm dia 1500mm long GI rod for lightning protection
25x6mm GI strip for building roof & down conductor for lightning protection
PVC Conduit including bend,tee, clamps,JB and other required assesories
Supply, laying, installation, termination, testing, commissioning of 1100 Volt PVC insulated, PVC sheathed and armoured / unarmoured cables in trenches, excavated underground / trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing, etc. as required as per specifications and drawings approved by the company.
4C x 95 sqmm AL FRLS XLPE
4C x 35 sqmm AL FRLS XLPE
4C x 16 sqmm CU FRLS XLPE
3C x 6 sqmm CU FRLS XLPE
3C x 16 sqmm CU FRLS XLPE
4C X 6 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
3C X 2.5 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
2.5 sqmm CU Wire
4.0 sqmm CU Wire
6.0 sqmm CU Wire
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-F [INSTRUMENTATION WORKS]
Supply, Calibration and Installation of instrumentation items listed below: (For details, refer instrumentation specifications)
Pressure Gauge of different Range and rating as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, blow out protection and shatter proof heavy duty glass.
Pressure Transmitter of different Range and rating as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS fittings, manifold, mounting stand and all other required material. Smart HART, Ex'd', IP-65, 24 VDC 2-wire loop powered.
Temperature Gauge - skin type, direct mount as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS armoured capillary, mounting stand and all other required material. Skin type, direct mount, 150mm dial, wetted part SS316, IP 65 rated and shatter proof heavy duty glass.
Temperature Transmitter of different Range and rating as per site requirement Engineering , Design, Supply, Installation, Calibration, Testing & Commissioning of Temperature Transmitters including mounting of Instrument on yoke, supply of yoke, supply and erection of supports for impulse lines wherever required, supply, fabrication & installation of SS manifolds/ SS impulse lines & SS valves & fittings with supports, testing and painting of supports.
RTD Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning of RTD Flanged type thermowell (as per approved Piping GAD & Hookup drawings) inclusive of installation of thermowell on thepiping nozzle and installation of instruments as per General Specification-Instrumentation
Valve Junction Bob - Gas Over Oil Actauted Valve (GOOV) and or HOV of different size and rating as per site requirement Installation of valve junction box and their accessories inclusive of supply of necessary cable glands, terminals and complete with cabling, glanding, termination and earthing followed by testing and commissioning of complete gas over oil actuated valve.
Remote Terminal Unit (RTU) Design, Engineering,Power consumption, Supply, configuration, testing, installation, erection and commissioning of RTU in all respect.
Modification of Remote Terminal Unit (RTU) 8 Channels Analog Inpot Module16 High density, 8 Channels Safe Digital Input Module, 24V DC, 8 8 Channels Safe Digital Input Module, 24V DC 0.55A, Digital Input Barrier, Digital Output Barrier, Analog Input Barrier, Miniature Relay, Contact: 4C/O, Voltage: 24V DC, Bar Graph Indicator, True Power OFF Delay Timer, 10A 3P 3Way Multi Step Switch without OFF, 1A 1P 10kA C-Curve MCB,Type: xC60, 2.5 sq.mm Green Feed Through Screw Clamp Terminal Block, Material: Polyamide, Din Rail (2Mtr.), Protective Cover, Wiring Duct (30x40), and along with all accessories etc. The RTU in use at existing location is Synergy make RTU having model Husky 6049 E70. Additional cards may be required for the existing RTU from where connectivity to be established.
Wall MOUNTED Local Control Panel (LCP) Design, Engineering, Procurement, Manufacture, Testing, Inspection, Supply,Transportation, Erection, Calibration / Simulation, Loop checking & Commissioning of Local Control Panels (Free Standing type floor mounted) along with all accessories and Panel Mounted Instruments as indicated below, including supply of commissioning spares with special tools and tackles.
Gas Detection System (GDS) Supply, configuration, testing, installation, erection and commissioning of gas detection system including point gas detectors,control unit and junction boxes. Gas detector control unit shall be installed inside the local control panel. Supply, Laying of cable inside the cable trench, cable tray for hardwired signals and power cables from gas sensors to gas detectors control unit including glanding, termination, ferruling, dressing etc. at both ends. Supply of cable trays, installation and erection of cable trays and, supply of erection materials, cable ferrules, cable lugs, cable tie.
IR type, Flame proof, IP-65, housing material SS316 without display, range 0-100% LEL point hydrocarbon gas detector.
Hooter, electronic multi-tone, IP-65, Ex'd' and epoxy coated aluminium housing material.
Beacon, electronic stroboscopic type, IP-65, Ex'd' and epoxy coated aluminium housing material.
Manual Call Point (MCP), electronic, 24 VDC power, IP-65, Ex'd' and GRP/aluminium housing material
Junction box
Cables, Cables Trays and Junction boxes Supply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to existing local control panel (LCP)/FC. including glanding, termination, ferruling, dressing etc. at both ends. Laying of cable from remote operated valve junction box to existing local control panel (LCP)/FC ncluding glanding, termination, ferruling, dressing etc. at both ends. Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie. Installation and erection of cable trays and junction boxes Preparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc.
1P X 1 .5 Sq. mm Over all Screened
1 P x 2.5 Sq. mm Over all Screened
2 P x 1.5 Sq. mm Over all Screened
1Q X 1 .5 Sq. mm Over all Screened
12P X 0 .5 Sq. mm Individual Screen & Over all Screened
6 P x 1.5 Sq. mm Over all Screened NIS cable
12 P x 1.5 Sq. mm Over all Screened NIS cable
1 T x 1.5 Sq. mm Over all Screened NIS cable
8 T x 1.5 Sq. mm Over all Screened
4 P x 2.5 Sq. mm (For power supply)
3C X 2 .5 Sq. mm Power cable
2C X 1 .5 Sq. mm Power cable
Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair
Junction Box 'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule
Cable Trays (60 mm wide x 30 mm height)
Cable Trays (100 mm wide x 30 mm height)
Cable Trays (300 mm wide x 30 mm height)
Multi cable Transit (MCT) block with stay plate and module as per the approved datasheet
Canopy
Supply of Pilots -Nirmal make low pressure Upstream pressure > 50 Kg/cm2, outlet pressure 6-8 Kg/cm2
Supply of CRV Inlet :¾" X600# ,Outlet: 1"X150#Body MOC: A352 GR LCB/LCC, Flanged end, Designed for 1% of Flow capacity, NIRMAL SR/08 Series Code NSR080DECABMSZ83
Supply of SSV Pilot Spring - 2" 600# Pilot operated, Body MOC: A352 GR. LCB/LCC, End Conn.: Flanged end, Along with limit switches, NIRMAL SH4 SERIES SR.NO 194618-194619
Supply of SSV Pilot Spring - 4" 600# Pilot operated, Body MOC: A352 GR. LCB/LCC, End Conn.: Flanged end, Along with limit switches, NIRMAL SH4 SERIES SR.NO 245349-245350
Metering skid Testing & Commissioning assistance (For instrumentation part ) Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance. Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie. Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc. , arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
Pressure Reduction System (PRS) Testing & Commissioning assistance (For instrumentation part ) Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance. Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie. Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc. , arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
FIRE PROTECTION SYSTEM
FIRE ALARM & CLEAN AGENT SYSTEM
DESIGN, ENGINEERING, SUPPLY, HANDLING, TRANSPORTATION, INSTALLATION, TESTING & COMMISSIONING OF HIGH PRESSURE CLEAN AGENT (INERT GAS) FIRE SUPPRESSION SYSTEM Clean Gas Fire Suppression Centralised System (Inert Gas High Pressure) complete with required accessories with main and standby bank of cylinders & each cylinder filled with Clean agent Fire extinguishing Agent (Inert Gas) as Main Bank and Standby Bank (As per NFPA 2001 & UL Listed / FM / VDS / LPCB approved) with Pressure Switch & Locking Device, Discharge Nozzles designed to provide the proper flow rate and distribution of Clean Agent to total flood the hazard area: 180 deg. / 360 deg. ( As per NFPA 2001 & UL Listed / FM / VDS / LPCB approved ), ASTM A106 Gr. B Piping, fittings & supports, etc. , Manifold fabricated from seamless pipe, A106 Gr. B having inlets with supports etc. with activation through intelligent addressable Fire Detection and Alarm System panels after receiving signals from detectors, response indicators etc. all complete supply as per approved scheme & GAIL Specification and instructions of Engineer-in-charge. The bidder shall include mandatory spares along with recommended list of spares required for 2 years trouble free operation. Inert gas shall be used as Clean Gas Agent. Complete work of supply, installation, testing, commissioning includes Handling including lifting and transportation from Owner's / Contractor's own storage yard to work site and inspection charges, installation, testing, commissioning & handing over in accordance with relevant Specifications & relevant Data Sheets, scope of work, SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. The areas of rooms to be protected are listed below:
Control Room building of Approx. size 24m X 6 m comprising Instrumentation, Scada / Telecom Room of size 7m X 6m X 4m (h), Electrical Room of Size 7m X 6m X 4m (h) & Battery Room of Size 6m X 6m X 4m (h).
Note - 1. Design shall be done based on largest room size with provision to discharge gas in affected room through directional valves including Room void, Ceiling Void & Floor void/ Cable trenches. While designing for highest room size, NOAEL in smallest room shall not be more the criteria as per NFPA 2001.
DESIGN, ENGINEERING, SUPPLY, ERECTION, TESTING & COMMISSIONING OF FIRE DETECTION & ALARM SYSTEM FOR CONTROL ROOM BUILDING Intelligent addressable Fire Detection and Alarm System with fire alarm cum gas release panels which will also have provision to receive signals from LHS system in cable trenches, detectors, response indicators, cabling , cable trays, manual gas release switch , manual gas abort switch, hooter with flasher, manual call points etc. all complete as per approved scheme & scope of work. Work shall be carried out as per Gail Specification/scope of work. Manual call points shall be installed at strategic operating locations. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation & commissioning of FIRE DETECTION & ALARM SYSTEM including performance testing of the system, painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever required. The area of control room buildings to be protected are listed below:
Control Room building of Approx. size 24m X 6 m comprising Instrumentation, Scada / Telecom Room of size 7m X 6m X 4m (h), Electrical Room of Size 7m X 6m X 4m (h) , Battery Room of Size 6m X 6m X 4m (h) & Fire fighting Room Size 4m X 6m X 4m (h)
DESIGN, ENGINEERING, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF LINEAR HEAT SENSORS Design, supply, installation & commissioning of Linear Heat sensors for cable trenches & below false flooring comprising of linear type heat sensor cable, integration with smoke detectors & fire alarm cum gas release panel all complete as per approved scheme & enclosed drawing. Work shall be carried out as per Gail specification/scope of work. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets, scope of work, SCC, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. Qty. of LHS shall be considered as per approved engineering drg. The areas of cable trenches/below false flooring to be protected are listed below:
Cable Trenches/Floor Voids of Control Room building of Approx. size 24m X 6 m comprising Instrumentation, Scada / Telecom Room of size 7m X 6m X 4m (h), Electrical Room of Size 7m X 6m X 4m (h) & Battery Room of Size 6m X 6m X 4m (h).
SUPPLY, INSPECTION, LAYING, TERMINATION & TESTING OF FRLS CABLES Supply, inspection, laying, termination with fire alarm panel & testing of FRLS cables in control room for AC tripping, all required cable glands (Explosion proof double compression type) and consumables like ferrules, clamps, lugs, sleeves, aluminium/SS tag plates etc., clamping , ferruling, glanding of the cables, termination at both ends, including shield/drain, providing/fixing of identifying tags and megger testing and loop testing.
2 core 1.5 Sqmm copper cable
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
SCHEDULE OF RATES (SOR): SECTION-G [TELECOM WORKS]
System design, Inspection & factory testing, FAT, SAT, training, installation, commissioning, Trial run, pre-factory tests, packing, forwarding and supply of all goods including commissioning spares & documentation, pre-commissioning activity for telecom
Supply of 24 Fibre Composite armoured Optical Fibre Cable drum (6 fibre G-655 & 18 fibre G-652) of 4 km +/-5% Cable drum length.
Supply of jointing closure 24 Fiber, 2 way including all accessories (3M, Siemens, Raychem make only)
Supply of 40mm OD permanently lubricated HDPE telecom duct as per technical specifications including manufacturing, factory testing, inspection, packaging, forwarding, transportation, insurance, receipt and storage at site.
Ethernet Switch & Accessories Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning.
Optical Switch & Accessories Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning.
Modification in Existing Ethernet Switch, Optical Switch and Panels Etc along with required Accessories Engineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning for modification work in existing panles, ethernet switch, optical switch etc in existing control room
Telecommunication Site Work
Laying of HDPE Telecom Duct: Laying of 40mm HDPE Ducts in same pipeline trench direct buried or cased crossing through CS / HDPE conduit in all type of soil & terrain, excavated as required, padding, backfilling, etc. including supply of HDPE Duct accessories required including plastic couplers, end plugs, cable sealing plugs, end caps, etc. suitable & sufficient for above supplied ducts, cleaning and sealing of ducts at the end laid drum lengths, preparation and supply of cable blowing pit at each Km jointing of HDPE conduit, testing OD HDPE Duct and accessories after laying preparation of report and final drawing and documents as per specification, joint location marking, erection accessories, as-built, etc.
Blowing of Optical Fibre Cable inside HDPE Duct: All activities pertaining to Blowing of Optical Fibre Cable in same pipeline trench directly (after testing drum at site), through CS / HDPE conduits along the pipeline also at crossing cable, sealing using all materials required, including laying of warning mats, etc. as per direction of EIC
Supply and laying of GI Pipe (4") at crossings for protection of OFC / HDPE duct
Splicing, Jointing of Optical Fiber Cable (Including Supply and Installation of jointing pits including sand, etc. & joint markers)
Supply of FTC with pig tails other accessories for termination of OFC - 24 Fibre in the Telecom Room
Installation of FTC & Wire mesh, termination of OFC on FTC / DDF inside telecom room, splicing with steet fibre, fibre test, OTDR test, power testing of laid OFC, identification of fault, rectification, earthing, final testing and commissioning, preparation of reports, etc. work complete in all respect with all necessary accessories for all location till final Handing Over and Taking Over by Owner of laid OFC.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
Work at of SV-01P and SV-02 P of Paradip Spurline (SECTION-H)
CIVIL WORK
DEMOLITION OF R.C.C./BRICKS/STONE MASONARY
Site clearance by demolition of R.C.C./PCC/Brickwork/Stone Masonry/Stone Soling, Flexible pavements etc. along with removing the debris and disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge.
1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge.
CLEANING VEGETATION and PLOT DEVELOPMENT
Cleaning bushes including uprooting of rank vegetation, green bush wood, trees and saplings of girth upto 30cms (measured at a height of 1m above ground), stacking the serviceable materials and disposal of the same including rubbish etc. upto any lead and all lift as per specification and direction of the Engineer-n-charge. (payment will be made for actual site clearance area only). This item work also includes development of plot by proper dressing, levelling, removal of extra material if any (soil/aggregate/boulders), and sloping of soil and existing boulder towards drain. This item includes all the necessary activities to make the polt of each station well develoved without any additional cost implection.
TREE CUTTING
Tree cutting (only of girth more than 30 cm) along with removal of roots and stumps and handing over the same to Owner / Owner's Representative including paying royalties, disposal, taking approval from competent authorities etc. all complete, as per technical specifications and direction of Engineer-in- charge.
1.Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies,loading/unloading, transportation, electric power, illumination and cost of handingover to owner/or his representative etc. complete in all respects as per scope of workand direction of Engineer-in-charge.
EARTH WORK IN EXCAVATION AND BACKFILLING:
For depth upto 1.5 m.
EARTH WORK IN FILLING
Controlled earth filling with good quality imported earth from approved source under floors and other places with special compaction to achieve dry density of 95% standard proctor density as per instruction of the Engineer at all heights/depths upto a lead of 1 KM transporting, depositing, compacting and dressing, trimming complete as desired in layers not exceeding 30cm including watering, consolidating by mechanical means as per specifications and instructions of the Engineer.
SAND FILLING
Supplying and filling approved quality coarse sand/M sand (Zone II or Zone III) in foundation or under floor, trenches, pits and other places, at all locations in layers of 150 mm thickness including watering and ramming, all lead, lift and depth complete as per drawing and specification and direction of the Engineer.
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, cost of sand, right of way, cess, and backfilling using sand in all conditions, etc.
PLAIN CEMENT CONCRETE
Supplying and laying plain cement concrete of grade 1:3:6 (M 10) with stone aggregate 40mm down grade (including shuttering if required) in all levelling courses under foundations, mass concrete works, chambers, trenches,floors and any other locations at all depths complete in all respects as per drawings, specifications and directions of the Engineer-in-charge. This item also includes repair and rectification work of any existing structures in termanal/station
REINFORCED CEMENT CONCRETE
Providing and Laying in position Machine batched and machine mixed Design mix/ Ready mixed for Reinforced Cement Concrete work of grade M-25 using 20mm down size graded aggregate at all depths and heights using cement content as per approved design mix manufactured in fully automatic batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work including pumping of RMC as applicable, including cost of centering, shuttering and admixtures in recommended proportions as per IS: 9103 to accelerate/retard setting of concrete (improve workability without impairing strength and durability) but excluding cost of reinforcement as per direction of Engineer-in-charge. Mechanical mixers with Hopper along with Weigh Batcher shall also be permitted for use at site with the approval of Engineer-Incharge to produce Design Mix Concrete of specified grade. This item also includes repair and rectification work of all existing structures in termanal/station including Providing, hoisting and fixing up precast reinforced cement concrete of M-25 grade (20mm nominal size) in trenches, pits, tanks and the like including the cost of required centering, shuttering (with smooth surface) complete but excluding cost of reinforcement.
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as, minimum 43 grade OPC cement including sulphate resistant cement if required, coarse and fine aggregates, admixtures, other minor construction materials, testing of concrete, curing etc. with all bye works complete.
REINFORCEMENT STEEL
Providing and Laying in position Machine batched and machine mixed Design mix/ Ready mixed for Reinforced Cement Concrete work of grade M-25 using 20mm down size graded aggregate at all depths and heights using cement content as per approved design mix manufactured in fully automatic batching plant and transported to site of work in transit mixer for all leads, having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work including pumping of RMC as applicable, including cost of centering, shuttering and admixtures in recommended proportions as per IS: 9103 to accelerate/retard setting of concrete (improve workability without impairing strength and durability) but excluding cost of reinforcement as per direction of Engineer-in-charge. Mechanical mixers with Hopper along with Weigh Batcher shall also be permitted for use at site with the approval of Engineer-Incharge to produce Design Mix Concrete of specified grade.
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as, minimum 43 grade OPC cement including sulphate resistant cement if required, coarse and fine aggregates, admixtures, other minor construction materials, testing of concrete, curing etc. with all bye works complete.
2. Chairs, Unauthorised Laps, Spacers, Binding wire, Wastage etc. shall be to contractor's account.
BRICK WORK
Providing and laying BRICK WORK straight or curved on plan to any radius using best quality bricks with frog/indent, conforming to sub-class A as per IS:1077 having crushing strength of not less than 50 kg/cm2 in cement mortar 1 :6 (1 Cement : 6 Coarse Sand) in all types of foundation and superstructure at all depths/heights including projections, pillars, parapets, ornamentals of any shape, cornices, all complete including cut work, curing, scaffolding,including filling of joints with Cement Mortar 1:6 and racking of joints, etc. as per specifications, drawings and directions of the Engineer. This item also includes repair and rectification work of any existing structures in termanal/station. This item also includes all the repair work in septic tank/ rain water harvesting pit/ soak pit/ drain/ and all other existing structures.
Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement (OPC), bricks, finishes, bitumen, other minor construction materials, shuttering, staging, masonry work, painting with bitumen on faces in contact with soil etc. as per requirement with all bye-works and sundry works complete as per drawings.
INSERTS
Supplying, Fabricating, Fixing at all levels and positions Steel embedments/ Inserts like Plates, Angle, Channels, chequered plate handle, Anchor boxes, MS pipe Sleeves including threading etc., including two coats of approved quality Synthetic enamel paint over a primer coat on the exposed Surfaces wherever necessary, complete as per Drawings, Specifications and directions of the Engineer-in-charge. (Jigs, Templates and Fixtures will not be paid seperately). This item also includes repair and rectification work of any existing structures in termanal/station.
G.I.PIPES
Providing and fixing of following size of G.I. pipes (medium duty) as per IS 1239 complete with G.I. fittings and clamps including cutting by hack saw, bending by hydraulic machine, trenching and refilling etc. including all labour and material complete as per approved drawing and direction of EIC.
150 mm nominal bore
CONCRETE PIPES (NP3 TYPE)
Providing and laying non-pressure NP3 class (medium duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including trenching and filling complete as per direction of Engineer in charge.
300 mm dia
PLASTERING IN DRAINS and EXPANSION JOINT.
Providing and applying 15mm thick cement plaster 1 : 4 (1 cement : 4 medium coarse sand) in drain and expansion joints of boundary wall smooth finish (1 neat coat of cement) with waterproofing compound at all depths & heights on faces of walls, pillars, projection, bands, etc., including raking out joints if any left out, necessary dabbing, curing, scaffolding complete at all heights as per specification and drawings. This item also includes repair and rectification work including necessary demolition work of any existing structures in termanal/station.
JOINT FILLER
Providing and filling expansion joints in boundary walll with 25mm thick bitumen impregnated fibre board conforming to IS 1838 including cost of primer all complete.
CONCRETE PAVEMENT
Providing and laying reinforced cement concrete pavement 150 mm thick in M-25 grade with 20 mm and down grade crushed stone aggregate in pavement, including earthwork in excavation, preparation of base (i.e. compaction of subgrade, 200 thk sand and 100 thk PCC M-10 grade), leaving pockets if necessary, making recess, projections, fixing inserts conduit pipes (GI, PVC, HDPE, etc.) laying in alternate panels, filling the gaps between the panels with bitumen sand mix filler material etc., making slopes, finishing edges, leaving bars for pedestals & sleepers including providing sand fill isolation , shuttering, providing and fixing reinforcing steel, curing, chipping and modification works etc. as specified in any shape, thickness, position and finishing the top surface smooth as per requirement etc. all complete as per drawings, specifications and directions of the Engineer-in-charge.
150mm thick in Pavements in Approach Roads
EXPANSION JOINT
Providing & laying expansion joint 25 mm thick with approved bitumen impregnated fibre board in between & sealing the top 25 mm depth with bituminous sealant at all heights & location with all byeworks complete as per drawing, standard practice and as directed by the Engineer-in-charge.
Providing & laying 25 mm dowel bars with metal cap @200 mm c/c across the full road width at expansion joint location as per drawing, standard practice and as directed by the Engineer-in charge.
PAVER BLOCK FLOORING
Supplying and placing in position as per approved pattern of Cement Concrete Inter locking/grass jointed paver block 60 mm thick of approved shape, rough finish, M-30 strength of approved brand laid over the sand bed of minimum 100 mm thick. The CC interlocking blocks to be of uniform Grey colour or as approved by EIC complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-in-charge. This item also includes repair and rectification of existing paver/kerb stone work.
KERB STONE FIXING
Providing and fixing precast concrete Kerb stones (125 wide X 300 deep) of M-30 grade or equivalent of approved make and shape at or near ground level as per approved pattern and setting in position with cement mortar 1:3 (1 cement : 3 coarse sand) including the cost of required centering, shuttering and finishing smooth with 6 mm thick cement plaster 1:3 (1 cement : 3 fine sand) wherever required over 75 mm thick PCC M-10 levelling course, complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-In-Charge.
NON RETURN VALVE
Supplying, fitting and fixing superior quality Gun metal non return valve of approved quality
32mm dia
ARCH WORK
FLOORING
Polishing/cleaning/grouting and rectification of installed kota stone whereever required.
Cleaning and grouting of installed and rectification of crazy tiles/wall tiles/floor tiles whereever required .
Providing and fixing 20mm thick polished granite/ kota stone of approved shades for window sills, coping, etc. including 20mm thick mortar bed CM 1:4, curing, polishing of exposed surfaces and all bye works complete.The item includes polishing, edge moulding, and all other required bye works.
Granite
Providing and laying Crazy ceramic tile flooring/skirting for repair work with under layer 12mm thick cement mortor 1:4 (1 cement : 4 coarse sand) with joints not exceeding 5 mm, including filling the gaps with ordinatory cement mixture & mixing with synthetic polyester fibre, triangular in shape having specific gravity of 1.34 to 1.40 cross section size ranging from 10 to 40 micron & length upto 6 mm, mixing fibre @ 125 grams per 50 kg of cement in cement mortor, including providing and mixing water proofing material in motor @ 1 kg per 50 kg of cement all complete as per direction of Engineer-in-charge.
FINISHING
Providing 12 mm thick cement plaster 1:4 (1 cement : 4 sand) smooth finish with water proofing compound (to be paid under relevant items) as per architectural shapes marked in the drawings, at all depths and heights in one layer on internal faces of walls, pillars, projection, bands, cornices etc., including necessary dabbing, curing, scaffolding, providing chicken mesh at junctions of columns,beams etc.,complete at all heights as per specification and drawings.
Providing 15 mm thick cement plaster 1:4 (1 cement : 4 sand) as per architectural shapes marked in the drawings, at all depths and heights, providing chicken mesh at junctions of columns,beams etc.,complete at all heights as per specification with water proofing compound (to be paid under relevant items).
Micro crack in plarter shall be rectified in all respect including grove cutting, grove sealing and required painting. This item includes complete ,material and labour cost. No further items will executed along with this item.
Providing and applying final coat of Expa Cool Premium Exterior Emulsion from British paints (Certified Green building product) or Exterior emulsion paint (Eco friendly paint with low Volatile Organic Compounds) of Asian paints or equivalent make of approved brand over already existing coat of Expa Cool Premium Exterior Emulsion, at all heights and levels, including surface preparation, scaffolding at all locations and heights with all byeworks complete as per manufacturer's specification and direction of the Engineer Incharge. All the small patch plastering and hole sealing is included in this item without any cost implecation.
Providing and applying final coat of acrylic oil bound washable distemper- Eco friendly paint with low Volatile Organic Compounds ( not exceeding 50 g/L ) over ceiling, of approved shade & make over already existing coat of acrylic oil bound washable distemper as per specifications and as directed by Engineer Incharge etc. complete. All the small patch plastering and hole sealing is included in this item without any cost implecation.
Providing and applying wallcare Putty on plastered surfaces on internal walls for smooth and dry surface essential for painting, after removing all loosely adhering material from the wall surface. The substrate should be clean, free from dust, grease and loose materials. Dry and absorbent surfaces should be moistened with sufficient quantity of clean water. Apply the first coat on already moistened wall surface from bottom to upward direction uniformly. After drying of first coat of putty just rub the surface gently with west sponge or rub the surface very gently with the putty blade in order to remove the loose particles. Allow the surface to dry for atleast 3 hours and then apply second coat of putty. Leave the surface to dry completely. After drying of second coat remove marks if any with the help of moist sponge or rub the surface very gently with the putty blade. Leave the surface to dry preferably for overnight.The total thickness of the coats should be limited to maximum 1.5mm. All the small patch plastering and hole sealing is included in this item without any cost implecation.
Painting with synthetic enamel paint - Eco friendly paint with low volatile organic compounds ( limit not exceeding 250g/L) over a coat of primer consisting of volatile organic compounds less than 250g/L of approved brand as per approved manufacturer's spec. to give an even shade.Two coats of synthetic enamel paint on new work over one coat of zinc chromate primer. All the small patch plastering and hole sealing is included in this item without any cost implecation.
STONE WORK
Providing and fixing 18mm thick gang saw cut mirror polished premoulded and prepolished) machine cut for kitchen platforms, vanitycounters, window sills , planters facias and similar locations of required size of approved shade, colour and texture laid over 20mm thick base cement mortar 1:4 (1 cement : 4 coarse sand) using neat cement slurry @ 4 kg of cement per sqm with joints treated with white cement, mixed with matching pigment, epoxy touch ups, including rubbing, curing, edge moulding and polishing to edge to give high gloss finishetc. complete at all levels.
Granite of any colour and shade
Area of slab over 0.50 sqm
PVC WORK
Providing and fixing factory made door frame (single rebate) made out of single piece extruded solid PVC foam profile with homogenous fine cellular structure having smooth outer integral skin having 62 mm width & 32 mm thickness, frame will be mitred & Jointed with self driven self tapping screws of size 38 mm x 4 mm & PVC solvent cement , including fixing the frame to wall with suitable dia & length anchor fastener as per manufacturer's specification and direction of Engineer-in-charge.
Providing and fixing factory made 30 mm thick non decorative finish door shutter made of solid PVC foam profile. The styles & rails shall be of size 75 mm x 30 mm having wall thickness 5 mm. The styles, top & bottom rails shall have one side wall thickness of 15 mm integrally extruded on the hinge side of the profile for better screw holding power. The styles and rails shall be reinforced with M.S. tubes of size 33 mm x 17 mmx 1 mm, painted with primer , all four corners of reinforcement to be welded or sealed. Solid PVC extruded bidding (push fit type) will be set inside the styles and the rails with a cavity, to receive single piece extruded 5 mm PVC sheet as panel. The styles and rails will be mitred cut and joint with the help of PVC solvent cement & self driven self tapping screws. Single piece extruded solid PVC lock rail of size 100 mm x 30 mm with wall thickness 5 mm & 15 mm integrally extruded in the middle of the lock rail & fixed with styles with the help of PVC solvent cement & self driven self tapping screws of size 100 mm x 8 mm complete as per manufacturer's specifications and direction of Engineer-in-charge.
MISCELLANEOUS
Providing and fixing on wall face unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion (Single socketed pipes). 110 mm diameter
SANITARY INSTALLATIONS
Providing and fixing vitreous chinaware white/ colour extended wall hung European water closet all complete with C.P. bolts & nuts with C.P. hinges, rubber buffers etc. complete in all respects. Cat No. CNS-WHT-353S with PP soft close seat cover, Hinges, Accessories Set of Jaquar or equivalent + Cistern with fittings - Cat No. CNS-WHT-203 of Jaquar or equivalent.
Providing & fixing C.P. brass health faucet : Jaquar cat no. ALD-CHR-583 or equivalent
5.5 mm thick float glass frameless mirror fixed with stainless steel studs, all complete
Providing and fixing glass shelf of Jaquar cat. no. ACN-CHR-1171N or equivalent, complete with all respect.
Providing and fixing toilet paper holder : Jaquar cat. no. ACN-CHR-1151N or equivalent
Providing and fixing soap dish (brass) of Jaquar cat no. ACN-CHR-1131N or equivalent
Providing and fixing liquid soap dispenser with glass body of Jaquar Cat No. ACN-CHR-1135 N or equivalent complete with all respect.
Providing and fixing C.P. brass bib cock conforming to IS : 8931 15mm nominal bore
Jaquar cat. no. KUP-CHR-35037PM or equivalent
Two in one bib cock, Jaquar cat. no. KUP-CHR-35041PM or equivalent
Providing and fixing C.P. brass concealed stop cock Jaquar cat. no. CQT-CHR-23083 or equivalent
Providing and fixing CP brass twin coat hook/ robe hook in position - Jaquar cat. no. AQN-CHR-7761 or equivalent
Providing and fixing CP Brass Waste Coupling for wash basin and sink, of JAQUAR Cat No. ALD-CHR-705 or equivalent
Providing and fixing CP brass Bottle Trap for Wash basin and sink of Jaquar Cat No. ALD-CHR-769L300x190 or equivalent
Providing and fixing CP brass towel rail 450mm long of Jaquar cat. no. ACN-CHR-1111BNM or equivalent
Providing and fixing towel ring of Jaquar cat. no. AQN-CHR-7721 or equivalent
Providing and fixing C.P. brass long body sink cock with Regular Swinging Spout (Wall Mounted Model) With Wall Flange of Jaquar cat. no. ARI-CHR-39347 or equivalent.
Providing and fixing Eye/face wash, model no.7001 pedestal-mounted from Tobit Engineers or equ. (supply connection & provision of bottle trap and connection to nearest drain to be done)
Door lock that are not working shall be replaced with the new lock.
STRUCT. WORK
Steel structure Fabrication & Erection
Supply, fabrication and erection of all types of pipes supports like stairs outside emergency gate, clamps saddle, guide stops, cradles, turn buckles, anchors,T-post, approach ladders and platform, crossover, cable tray supports,etc. including painting as per painting specification (Bolts, nuts, washer, U-clamps etc. shall be supplied by the contractor within the rates quoted.These items will not be measured and paid seperately). The work is to be completed in all respect as per drawings and technical specification and direction of the Engineer-in-Charge.
Rectification and cutting of existing 8 mm thickchequered plate covers over cable trench
Providing and fixing chequered plate in approved panel or over steel structure platform,cable and pipe trench including cutting, welding, hoisting, fixing in position,including painting as per specification, complete in all respect as per drawings , technical specifications and directions of the Engineer-In-Charge.
Supply, fabrication & erection of Display/Information/Warning Sign Board
Installation of available warningsign board with day glow paint shall be completed as per standard detail of GAIL/as per direction of E/C including fixing at appropriate location, ture alignment and embedded in PCC block .The work is to be completed in all respect as per drawings and techanical specification and direction of the Engineer-in-Charge(excluding PCC Block)
The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Purchaser.
Fixing of steel sign boards (warning/display boards) available at site including primer and paining of approved colour as per specification including Alphabets of approved size and font and Logo to be painted on Display,informatary,warning sign board with day glow paint shall be completed as per standard detail of GAIL/as per direction of E/C including fixing at appropriate location, ture alignment and embedded in PCC block .The work is to be completed in all respect as per drawings and techanical specification and direction of the Engineer-in-Charge(excluding PCC Block)
The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Purchaser.
ELECTRICAL WORKS
Testing, commissioning of power distribution board (PDB) and Lighting Distribution Board (LDB) :
415 V, 30 KA single front type indoor PDB-2 for SV-01PR, SV-02PR terminals consisting of bus bar chamber, cable alley, 160 Amp incomer TPN MCCB (with LSIG & Shunt trip) & 4 nos. 100 Amp TPN MCCB, 5 Nos 63 Amp TPN MCCB, 3 nos. 32 Amp TPN MCB, 5 Nos 20/16 Amp TPN MCB outgoing complete with wiring, indication lamp, ammeter, voltmeter, MFM (Multi Function Meter) etc including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, auxiliaries etc complete in all respects as specified in technical specification, data sheet & scope of work shall have LSIG protection.
Testing & commissioning including all labour and materials with operating mechanism, all accessories, mandatory spares as per data sheet, all unwanted hole sealing, auxiliaries etc complete in all respects as specified in technical specification, data sheet. Note:- During testing of the PDB if materials will be found damaged and not functional the same will be replaced( All complete work) without any cost implementation. All unwanted holes with in the panels shall be sealed with fire proof material.
Spares for LT Panel based on specification for 2 years operation &maintenance as per the annexure in specification.
LIGHTING DISTRIBUTION BOARDS
Testing, and commissioning of 415V/240V lighting/power panels, Surface/Recess mounting type in weather/flame proof (with hinged cover) sheet steel enclosure of approved make having 4 Pole MCCB(LSIG)/RCCB (MCB + ELCB) as incoming and SP/DP/TP MCB (9KA type) for out going circuit complete with wiring,indication lamp, ammeter etc including all labour and materials as per specification and the direction of Engineer-in-charge. All unwanted holes with in the panels shall be sealed with fire proof material.
Testing and commissioning of the ( I/E -LDB) panel Note:- During testing of the (I/E- LDB) if any materials will be found damaged and not functional the same will be replaced ( all complete work) without any cost implementation. All unwanted holes with in the panels shall be sealed with fire proof material. All unwanted holes with in the panels shall be sealed with fire proof material.
Surface/Recess mounted Building Power Point Panel (PP-LDB) for Building Power Points, AC's etc for SV stations consisting of 63 Amp (100mA sensitivity) 4 Pole RCCB as incomer and 7 nos. 20A SP MCB & 7 nos. 16A SP MCBs as out goings complete with indication lamp etc. All unwanted holes with in the panels shall be sealed with fire proof material.
Testing and commissioning of the ( PP -LDB) panel Note:- During testing of the (I/E- LDB) if any materials will be found damaged and not functional the same will be replaced ( all complete work) without any cost implementation. All unwanted holes with in the panels shall be sealed with fire proof material.
Outdoor Lighting Panel (O-LDB) consisting of 80 Amp (100mA sensitivity) 4 Pole RCCB as incomer and 8 nos. 20/16A TPN MCBs & 2 nos. 20A SPN MCBs as out goings complete with Contactor, timer, A/M switch, PB with timer and 5 Nos. 20/16 Amp SPN MCB, 2 Nos. 20A TPN MCB without timer etc indication lamp. All unwanted holes with in the panels shall be sealed with fire proof material.
Testing and commissioning of the ( O -LDB) panel Note:- During testing of the (O- LDB) if any materials will be found damaged and not functional the same will be replaced ( all complete work) without any cost implementation. All unwanted holes with in the panels shall be sealed with fire proof material.
Supply, installation, testing & commissioning of 1100VA sine wave Inverter system along with all required internal wiring with 2x150Ah Battery backup, completely maintenance free lead-acid battery for critical lighting in control room building & outdoor area (Make Inverter: Su-Kam, Genius, Luminus, Microtek, Battery: Exide, Amaraja). Note:-Internal wiring for emergency points as per the indoor lighting lighting layout drawing,
Testing & commissioning of 1100VA sine wave Inverter system with 2x150Ah Battery backup, completely maintenance free lead-acid battery for critical lighting in control room building & outdoor area (Make Inverter: Su-Kam, Genius, Luminus, Microtek, Battery: Exide, Amaraja). Note:-Internal wiring for emergency points as per the indoor lighting lighting layout drawing shall be done without further cost implication.
Supply, installation, testing, commissioning of the complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including all associated civil work with all material and labour as per specification and drawings approved by the company.
Earth Pits- GI PIPE Electrode with 6 mm thick chequered plate cover
Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover
GI Strip (50X6) mm
GI Strip (25X3) mm
Copper Strip (25X3) mm
Testing and commissioning of the all type of earthing pits, all associated civil work with all material and labour as per specification and drawings approved by the company.
supply , installation and commissioning of Advance maintenance free earthing system with 3mtr earth electrode of low carbon steel with 250 micron copper coating with carbon based backfill compound as per IS 3043/IEEE-80,all associated civil work with all material and labour as per specification and drawings approved by the company.
Supply, laying, termination, testing and commissioning of 1.1kV grade XLPE insulated, PVC sheathed, FRLS power and control cables (conforming to IS:7098 and specification) of following sizes in trenches/ excavated under ground trench /trays, pulling through pipes and its proper sealing, cutting of paved area, roads etc.
3.5x 95 mm2 A2XFY
3.5x 70 mm2 A2XFY
3.5x 35 mm2 A2XFY
3.5x 25 mm2 2XFY
4x 6 mm2 2XWY
4x 2.5 mm2 2XWY
Testing and commissioning of the points wiring , for laid internal wiring from LDB to indoor lighting fixtures, power points, for exhaust fans, for ceiling and wall fans, for switch socket, AC points , 20 A switch socket. BML lighting fixture
Supply, installation, testing, commissioning of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.
Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear Model no. FLPW-1095 of Baliga make or equivalent)
Street lighting Non flame proof luminaire (lighting fixture : Type LSTP-45-CDL of M/s CG make or equivalent, with 45W LED).
Non flame proof Integral flood lighting fixture (for 72W LED) on building/ structure, lighting fixture type : LSFN-72-CDL of M/s CG make or equivalent
Non flame proof bracket mounted integral LED lighting fixture on building/ structure, lighting fixture type : LSTP-45-CDL of M/s CG make or equivalent
Electric Illuminated Station detail board (6ftx3ft) alongwith mounting structure (Station detail will be decided in detail engineering).
Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per specification and scope of work
Installation of Street lighting pole 6mtr high GI octagonal pole (Type BOP-6030 of Bajaj make or equivalent) complete with bracket, GI clamps for fixing flame proof control gear box as per specification and scope of work
Installation, testing, commissioning of lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.
Street lighting, integral flame proof well glass fixture (CMIFR approved for Zone-1/2 gas group IIA & IIB) with 72 W LED luminaire with flame proof control gear Model no. FLPW-1095 of Baliga make or equivalent)
Street lighting Non flame proof luminaire (lighting fixture : Type LSTP-45-CDL of M/s CG make or equivalent, with 45W LED).
Non flame proof Integral flood lighting fixture (for 72W LED) on building/ structure, lighting fixture type : LSFN-72-CDL of M/s CG make or equivalent
Non flame proof bracket mounted integral LED lighting fixture on building/ structure, lighting fixture type : LSTP-45-CDL of M/s CG make or equivalent
testing, commissioning of installed lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box as per the type of fixture, lamps etc
SUPPLY,ERECTION, TESTING AND COMMISSIONING
Supply, installation, Inspection,Transportation to site, erection of pole, testing and commissioning of 11 kv/433 V outdoor type,3Ph,50Hz,copper wound, Dyn11, ONAN distribution transformer complete with all accessories as per REC specification 11/1976 and/or IS 2026/1180. and latest amendments there of and first oil filled. Termination arrangement for HV side : HT bushing & LV side Cable end box/Terminal box of following rating (Make of Transformer shall be approved from State Electricity Board/GAIL.)
TESTING AND COMMISSIONING
Testing and commissioning of 11 kv/433 V outdoor type,3Ph,50Hz,copper wound, Dyn11, ONAN distribution transformer complete with all accessories as per REC specification 11/1976 and/or IS 2026/1180. and latest amendments there of and first oil filled. Termination arrangement for HV side : HT bushing & LV side Cable end box/Terminal box of following rating (Make of Transformer shall be approved from State Electricity Board/GAIL)
Shifting, Installation of 11KVA line poles and installation of guarding, stay, insulator, cantilever channel, joinst pole, cable laying 11 KVA line to line, painting of double pole structure, civil works, all complete work, chainlink-fencing work, gate, mattel sperading 53-60 mm, painting work, PCC work.
Supply, Installation, testing & commissioning, wiring of point wiring as per details in construction drawing & specification includes PVC conduits in ceiling, complete wiring including flexible wire (FR PVC), switch boxes & switches (ANCHOR ROMA make or equivalent), Multi strand Flexible HR PVC insulated copper conductor wires/cables for following items-
Light Point
Surface/ recess mounted LED light fixrure with LED lamp (type LCTL-18 -CDL of CG make or equivalent).
Industrial Flame proof fluorescent lamp fitting with lamp (type EXTN 240 EB of CG make or equivalent).
Integral LED Post top lantern Non flame proof luminaire (lighting fixture : Type LPTO-40/CDL of M/s CG make or equivalent on post top at Main Enterance gate of station with all mounting aggangements.
Exhaust fan (Industrial type 300/450 mm) with louvers,950 rpm,55watt with flap.
Flame Proof (CMIFR approved) 12" Exhaust Fan.0.25HP motor,1440 rpm. (Preferred Make: Baliga, FCG, CGL, Prompt)
Socket outlet (5/15 Amp combination) of ANCHOR ROMA make or equivalent
20 Amp sheet steel enclosed industrial type socket with 20 Amp DP MCB for AC.
Wall mounted fan with electronic regulator ( Energy efficent, 50W,) etc complete in all respect for wall mounting
Testing & commissioning of the installed indoor lighting system like Surface /Racess mounted LED lighting fixture, Industrial Flame proof fluorescent lamp,Integral LED Post top,0 Amp sheet steel enclosed industrial type socket with 20 Amp DP MCB for AC ,Socket outlet (5/15 Amp combination),Exhaust fans ,lantern Non flame proof luminaire,Ceiling fan with electronic regulator ( Energy efficent, 50W, 1200 mm sweep),Wall mounted fan with electronic regulator ( Energy efficent, 50W,)
Air Conditioners
Testing and commissioning of latest model (5 stars BEE certified inverter AC) 1.8 T split AC complete with remote, 5 KVA stablizer, 12 Hr timer, MS Stand for outdoor unit etc.
Flame Proof Welding Socket
Supply, erection and commissioning of Flame proof type 63 Amp. Welding socket
Erection and commissioning of Flame proof type 63 Amp. Welding socket
Supply of flame proof type portable type emergency light fed by a self- contained SMF battery and charger operating on input supply 240 V AC. (Preferred make: Sudhir or equivalent)
Supply, Installation, Erection of following Hot Dip Galvanized Ladder/Perforated Type cable trays (as per IS 2629) including bends, tee, crosses,horizontal and vertical splices etc. as required including supply of all G.I hardwares, all labour and material as required as per standard drawings, specification and direction of Engineer-in-charge
Ladder type, made from 50mm height and 2.5 mm thick sheet steel & galvanized (86 microns) of following sizes.
150 mm wide
300 mm wide
perforrated type, made from 50mm height and 2.5 mm thick sheet steel & galvanized (86 microns) of following sizes.
150mm wide
300mm wide
Supply and installation of the following including the supply of necessary clamp, bolts, rawl plugs etc. breaking and making good of walls, if required , and including all labour and materials complete as per directions of Engineer-In-Charge, applicable standards and Indian Electricity rules.
Shock hazard charts complete with frame and glass
Single Line Diagram complete in glass frame.
Supply of Tools and Instrument as per Annexure -A of scope of work.
Supply and laying of Insulating Mats 11kV grade (as per IS:15652 - 2006) of 1000mm width, required for maintenance of electrical equipment in substation as required including cutting to required shape in running length and including all labour and materials etc. complete and as per directions of Engineer-In- Charge as per applicable Indian or International standards and Indian Electricity Rules.
Supply and installation of electrical accessories including, cable tags, ferruling of the cable for internal wiring, cable marker, MCT blocks of suitable size for cable entry in Electrical rooms/building, nickle plated lugs, double compressed brass cable glands (both flame proof and non flame proof) ,brass adaptar/reducers/nipples, fixing of metallic anchor fasteners for supporting of cable trays and misc., Internal wiring for lighting points , power points, AC points, electrical switchgear including all labour and materials complete as required and as per directions of Engineer-In-Charge.
Telephone & LAN :
Supply, Installation, testing and commisisoning of telephone sockets (Piano reed Type) in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
Testing and commisisoning of telephone sockets (Piano reed Type) in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
Supply, Installation, testing and commisisoning of LAN sockets (Piano reed Type) in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
Installation, testing and commisisoning of LAN sockets (Piano reed Type) in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
supply of 10 pairs,0.61mm, jelly filled/aerial self supporting armoured Telephone Cable, including accessories etc as required.
Supply of UTP cable (CAT 6), Make : D Link/Amp/Lucent
Main Distribution Frame - 20 pair
LAN switch with single incomer and 8 nos out going port complete in all respect.
Burried Trench
Excavation to required width and depth (in all types of soil including rock cutting, jungle / debris clearing whever required along the cable route) filling with 150 mm sand above and below cables and good quality approved bricks (75 mm thick) covering the cables through out the trench, back filling (after cable laying), and finally compacting as per tender specification and approved drawings, including one run of warning tape.
300mm wide x 1000mm depth
600mm wide x 1000mm depth
1000mm wide x 1000mm depth
Supply, installation, testing, commissioning of 80KVA Automatic Voltage Regulator (AVR) along with suitable rating of Incomer Voltage Range 320V to 490V with MCCB and outgoing Voltage 433V,+ 3% with metallic enclosure(IP-52) & MCCB,including two nos Change Over switch(COS) of rating 250A ,AC23 duty complete in all respect.
Supply of rust, fire & dust proof light-weighted step ladder of Aluminium suitable for 6 Mtr street lighting poels.
All works relating to statutory approvals, laisioning from competent authority like Electrical Inspectorate, Renewal energy athority, signing of Power Purchase Agreement for Solar PV system, CEA, DGMS, SEB etc including carrying out of all required modifications in design / Manufacturer / Installation to meet the requirement of Indian Electricity rules and other statutory regulations in force, carrying out necessary paper work and liasion with the authorities to obtain all necessary clearances for charging of installation as per relevant national standards. However the official fees towards the approvals shall be reimbursed by the client.
Sypply and installation of louvers (outside exhaust fan)
Planter bed light (water proofing) along with internal wiring work and all necessary work to make it operational (4 terminals)
CIF board finxing in all the unwanted holes in control building and guard room
Supply and installation of Ameter and voltmeter in PDB'S and LDB's that are not in working condition shall be replaced.
Supply and instllation of the flame proof/non flame proof, control gear box as per type of fixure, lamps etc.
Supply and instllation and testing commissioning of the dual reduntant inverter (input 96 C DC output 230VAC)
INSTRUMENTATION WORKS
FIELD INSTRUMENTS
Testing and commissioning of Pressure Transmitters as per tender document (inclusive of yoke, supports for impulse lines (wherever required), SS manifolds/ SS impulse lines & SS valves & fittings with supports, as per installation specification
Testing and commissioning of Temperature Transmitters as per tender document (inclusive of yoke, supports, etc)
Supply, Installation, testing and commissioning of all the components and accessories of the LEL Detection System comprising of Monitoring card (in Control Panel) & LEL Detectors (in the field) as per tender document (inclusive of yoke, supports, calibration kit, etc).
Testing and commissioning of LEL Sensor (point type) with controller cards
FULLY WIRED PANELS ALONGWITH ACCESSORIES
Testing and commissioning of Fully wired Control Panel (Free standing type, 2115 (mm) H (including 100 mm base + 15 mm anti-vibration pad) x 1200 (mm) W x 800 (mm) D) alongwith all accessories including clock for time, valve auto-closure and environment temperature monitoring and Panel Mounted Instruments as indicated below, including commissioning spares with special tools and tackles as required, as per tender Document but exclusive of panel mounted items.
Panel Mounted Items (rest of the items are to be included in above panels supply)
Supply of Barriers
Supply of Signal Distribution Card
Supply of Digital Indicators
Supply, laying, testing of FRLS cables (control, signal, power, triad cables) including supply of all required cable glands (Explosion proof double compression type) and consumables like ferrules, clamps, PVC tubes, aluminium/SS tag plates etc., clamping , ferruling, glanding of the cables, termination at both ends, including shield/drain/ communication wire, providing/fixing of identifying tags and megger testing and loop testing but exclusive of supply & erection of GI Perforated tray. Supply and installation of GI pipes / Hume pipes (in road crossings, buildings, etc.), MCT blocks (for cable entry in control room / building) and PVC pipes (for crossing of electrical cables) is included in the scope of cable laying.
Supply of 1 P x 1.5 mm² (Type I), Signal Cable
Installation, testing and commissioning of 1 P x 1.5 mm² (Type I), Signal Cable
Supply of 6 P x 0.5 mm² (Type II) Signal Cable
Installation, testing and commissioning of 6 P x 0.5 mm² (Type II) Signal Cable
Supply of 4C x 1.5 mm² - Quad Cable (Type-I) , RTD Cables
Installation, testing and commissioning of 4C x 1.5 mm² - Quad Cable (Type-I) , RTD Cables
Supply of 12C x 1.5 mm² ( Type - I ) , Control Cable
Installation, testing and commissioning of 12C x 1.5 mm² ( Type - I ) , Control Cable
Supply of 1 TRIAD x 1.5 mm² (Type I) , Signal Cables
Installation, testing and commissioning of 1 TRIAD x 1.5 mm² (Type I) , Signal Cables
FREE ISSUE ITEMS
Testing , Commissioning , Electrical termination, Hydraulic actuator oil (if required) of Gas Actuated Ball Valves (AV) / Gas Over Oil Ball Valves (GOV) including all manpower, tools & tackles, equipments, consumables, etc. required as per direction of Engineer-in-charge.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
HANDLING, LIFTING, TRANSPORTATION & INSTALLATION OF M S-SKID AT DHAMRA (SECTION-H)
Handling, including lifting, transportation from Company's stores to Contractor's workshop for fabrication or/and to worksite for field fabrication, assembly of parts / sub-assemblies erection for all vessels, equipments supplied by company aboveground / underground at all elevation / depth, fixing of foundation bolts welding wherever required, aligning, grouting, hooking-up, cleaning and flushing by water draining, drying by compressed air providing all mountings, ancilliary, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor's scope shall include supply of all material and accessories including but not limited to any fixtures, clamps, gasket, nut bolts, finish coat of painting including rub-down and touch-up of shop primer / paint scrapping of shop primer / paint and further their painting after application of primer as per specification, wherever required by Company.
Metering skid Testing & Commissioning assistance (For instrumentation part ) Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance. Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie. Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc. , arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
Providing, driving with hydraulic piling rigs with power units and installing driven cast-in-situ reinforced cement concrete piles of grade M-25 of specified diameter and length below the pile cap, to carry safe working load not less than specified, excluding the cost of steel reinforcement but including the cost of shoe and the length of pile to be embedded in the pile cap etc. all complete. (Length of pile for payment shall be measured from top of shoe to the bottom of pile cap) :
1000 mm dia piles
Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUPER STRUCTURE in suspended floors, slabs, beams, columns, walls including counterforts, staircases, landings, steps, facias, fins, mouldings, gutters, shelves, windowsills, canopies, lintels, girders, ducts, brackets, chajjas with drip moulds, pedestals, posts, struts, equipment/machine foundations, ramps etc. (including single pour concreting upto 250m3) including cost of admixtures if used providing pockets, openings, recesses, chamfering wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all heights above plinth level in any shape, position, thickness etc. all complete as specified, shown and directed.
Providing and fixing CENTERING AND SHUTTERING in foundations, footings, raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/silos/ shafts/ hoppers/liquid storage structures etc. including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed above plinth level
Supplying and placing in position HIGH STRENGTH DEFORMED STEEL BARS REINFORCEMENT (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed.
Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
Total amount excluding GST
GST (CGST&SGST/UTGST or IGST) in percentage (%) on Net Total Amount
ENERINFRA PRIVATE LIMITED (BID ID -813123)
ENERINFRA PRIVATE LIMITED (BID ID -813123)
Bidder Name
mastek engineering private limited
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