COMPREHENSIVE MAINT REPAIRS OF VARIOUS CAPACITY DG SETS INSTALLED AT VARIOUS LOCATION AT AFS KANPUR

Amount

General servicing of DG set of any make which include taking down and replacement / repair of diesel filter, oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, repair kit, gaskets, burnt parts, measuring earth resistance values (as required) etc. and tightening of nuts, bolts, washers, greasing, etc. for proper running of DG sets complete all as specified and directed. Capacity:- 5 KVA to 63 KVA

All as per item No 1 above but capacity of DG Set 75 KVA to 200 KVA.

All as per item No 1 above but capacity of DG set 250 KVA to 500 KVA Note for Ser No 1 to 3:- (i) Cost of fixing charges, oiling, greasing, replacement of engine oil etc. tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (ii) Maint of diesel generating sets will be carried out and maint records shall be prepared by Contractor and signed by JE E/M & Engineer-in-Charge. All maint register will be provided by the Contractor for record purpose. (iii) The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other taken down unserviceable parts/spares shall be replaced and paid for under relevant item of BOQ (iv) Servicing of DG sets shall generally be carried out on quaterly basis but may vary as per site requirement.

Supply & fixing of V Belt / Grooved for the DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed. Make – DUNLOP / MRF / JK or equivalent as approved.

All as per Item No 4 above but capacity of DG set 75 KVA to 200 KVA

All as per Item No 4 above but capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Oil / Diesel pipe complete set for the DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed.

All as per item No 7 above but capacity of DG set 75 KVA to 200 KVA

All as per item No 7 above but capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Oil filter for capacity of DG Set 5 KVA to 63 KVA complete all as specified & directed. Make- Mico or equivalent as approved.

All as per Item No 10 above but for capacity of DG set 75 KVA to 200 KVA

All as per Item No 10 above but for capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Diesel filter of any size for capacity of DG Set 5 KVA to 63 KVA complete all as specified & directed. Make- Mico or equivalent as approved.

All as per Item No 13 above but for capacity of DG set 75 KVA to 200 KVA

All as per Item No 13 above but for capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Air cleaner filter assembly including all accessories suitable for DG set of capacity 5 to 63 kVA complete all as specified and as directed.

All as per Item No 16 above but for capacity of DG set 75 KVA to 200 KVA

All as per Item No 16 above but for capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Rubber hose pipe complete set for the capacity of DG Set 5 KVA to 63 KVA complete all as specified & directed.

All as per Item No 19 above but capacity of DG set 75 KVA to 200 KVA

All as per Item No 19 above but capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Oil / Diesel / Water pump for DG Set complete for capacity of DG Set 5 KVA to 63 KVA complete all as specified & directed. Make- Kirloskar / Cummins or equivalent as approved.

All as per Item No 22 above but for capacity of DG Set 75 KVA to 200 KVA

All as per Item No 22 above but for capacity of DG set 250 KVA to 500 KVA

Supply & fixing of engine sump packing (gasket) suitable for capacity of DG Set 5 KVA to 63 KVA complete all as specified and directed.

All as per item no 25 above but capacity of DG Set 75 KVA to 200 KVA

All as per item no 25 above but capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Full over hauling packing kit suitable for capacity of DG Set 5 KVA to 63 KVA complete all as specified and directed.

All as per item no 28 above but capacity of DG Set 75 KVA to 200 KVA

All as per item no 28 above but capacity of DG set 250 KVA to 500 KVA

Supply & fixing of Head gasket suitable for capacity of DG Set 5 KVA to 63 KVA complete all as specified and directed.

All as per item no 31 above but capacity of DG Set 75 KVA to 200 KVA

All as per item no 31 above but capacity of DG set 250 KVA to 500 KVA

Topping up of engine oil of grade 20W40 in containers for DG sets complete all as specified and directed. Make – Servo / Castrol / Veedol

Topping up of coolant for radiator of any make & type of DG set complete all as specified & directed.

S&F coupling joint to engine and generator / alternator by taking out old coupling from DG sets of capacity upto 250 KVA complete all as specified and as directed.

All as per item no 36 above but capacity of DG set 320 KVA to 500 KVA

Taking out FIP along with its accessories from DG set including transportation to authorised service centre for overhauling / repair / re-calibration and re-fixing of DG set including replacement of necessary spare parts (as required) such as delivery valves, plungers ‘O’ ring spring, nozzel etc. all as specified and as directed. Capacities DG Set up to 200 KVA.

All as per item no 38 above but capacity of DG set 250 KVA to 500KVA

Removal of radiator from engine of DG set with de-scaling and brazing as required for repair of water taking etc. and re-fixing the same properly of capacity upto 200 KVA complete all as specified and directed.

All as per item No 40 above but capacity of DG Set 250 KVA to 500 KVA

M&L for replacement of self starter 12 V/ 24 V of any type, capacity, make of DG set by repairing bentax action of self starter and replacement of gears or any other worn out spares of self starter, rewinding of armature as required complete all as specified and as directed.

S&F in replacement of battery terminal bolt type suitable for existing AH battery all as specified and as directed.

S&F in replacement of battery lead of copper conductor PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1 mtr long as per site required and connection as directed at site.

M&L in replacement of battery 12 volts and upto 130 AH lead acid type including testing complete all as specified & directed. Make : EXIDE/ AMRON

M&L in replacement of battery 12 volts 150 AH -180 AH lead acid type including testing complete all as specified & directed. Make : EXIDE/ AMRON

Supply and fixing of AVR (Automatic Voltage Regulator) of existing make for DG Set of capacity upto 250 KVA complete all as specified & directed.

All as per item no 48 above but capacity of DG set 320 KVA to 500 KVA

Material and Labour for replacement of turbo charger incl its accessories of existing make suitable for 125 to 200 KVA capacity complete all as specified & directed.

All as per item no 50 above but capacity of DG set 250 KVA to 500 KVA

S&F in replacement of digital Microprocessor controller of existing size, make, model & type, having complete features and fixing in Control Panel of DG sets of capacity upto 250 kVA complete all as specified and directed.

All as per item no. 52 above but for capacity of DG set 320 KVA to 500 KVA

S&F in replacement of old /unsv Pad lock assembly by disconnecting and taking out incl. replacement of nut, bolts etc. suitable for silent type DG set door for capacity upto 250 KVA all as specified and directed.

All as per item no. 54 above but for capacity of DG set 320 KVA to 500 KVA

Material and labour for painting of DG Set, canopy and panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including writing i.e MES No, Capacity etc. as per existing pattern etc complete all as directed. Capacity of DG Set 5 KVA to 63 KVA

All as per item no 56 above but for capacity of DG Set 75 KVA to 200 KVA

All as per item no 56 above but for capacity of DG set 250 KVA to 500 KVA

Disconnecting and taking down old /unsv Radiator fan and supply & Fixing new radiator fan including replacement of old/unsv nut,bolts etc,suitable for DG set capacity upto 125 KVA complete all as specified and directed.

Disconnecting and taking down old /unsv Radiator fan and supply & fixing new radiator fan including replacement of old/unsv nut,bolts etc,suitable for DG set capacity 160 KVA and above complete all as specified and directed.

S&F in replacement of complete radiator with fan drive assembly and other accessories incl. nut,bolts etc. suitable for DG set capacity upto 125 KVA complete all as specified and directed.

S&F in replacement of complete radiator with fan drive assembly and other accessories incl. nut,bolts etc. suitable for DG set capacity 160 KVA and above complete all as specified and directed.

M&L in replacement for HRC fuse 250 Amps and above including fixing arrangement complete all as specified and as directed. Make: L & T / Legrand / Schneider

General & routine maintenance of DG set control panels / AMF panels / LT panels by cleaning of all carbonized / corroded parts, checking / repair of wiring and battery charging system if any in the panel with replacement of lugs, nuts,bolts, relays, contactors, single core copper cable etc. as required and making the panel serviceable of any size / any make including replacement of voltmeter, ammeter, power factor meter, indicator, microprocessor etc. complete all as specified & directed. Note:- Spare part as required for panels shall be measured and paid for separately under relevant item of BOQ.

Supply & fix in replacement of Voltmeter 0-500 Volt square or otherwise flush pattern of existing make and size complete all as specified and directed.

Supply & fix in replacement of Ammeter any range flush pattern size as existing make and size complete all as specified and directed.

Supply & fix in replacement of Indicator Lamp (RYB) complete all as specified and directed. Make – L&T/Vaishno/C & S / Standard

Supply& fix in replacement of Ignition switch of 12/24 Volts complete all as specified & directed.

Supply & fix in replacement of CT 50/5 to 500/5 complete all as specified & directed. Make:- AE or equivalent as approved.

Supply & fix in replacement of Solenoid switch 12/24 Volts with relay of existing make and capacity complete all as specified & directed.

Supply & fix in replacement of relay 12/24V DC complete all as specified & directed. Make- Siemens/MDS/L&T.

Supply & fix in replacement of Limit switch of existing make and capacity as per site requirement complete all as specified & directed.

Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers incl. and upto 100 litres and pouring in tanks of DG sets complete all as specified and as directed. Note: - Containers and required T&P shall be arranged by the contractor under his own arrangement. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. Non-compliance to this note will attract a penalty of Rs 500/= per job.

Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers of above 100 litres and pouring in tanks of DG sets complete alla s specified and as directed. Note: - Containers and required T&P shall be arranged by the contractor under his own arrangement. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. Non-compliance to this note will attract a penalty of Rs 500/= per job.

S&F in replacement of on-load type change over switch on load front handle 4 pole 415 volt 50 Hz 100-125 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Make:- Havells / L&T / Legrand or as approved by GE. Note :- Making connections to the electric system including cutting of cables of any size and type, making and termination by using suitable lugs is included in the rate quoted under this item.

All as per item no 75 above but of 4 pole 415 volt 50 Hz 200 Amps

All as per item no 75 above but of 4 pole 415 volt 50 Hz 400 Amps

Supply, lay in ducts/trenches or fixing on wall/pole etc test and commissioning in replacement of LT cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured electric power cable heavy duty with multi stranded aluminium conductor 1100 V grade cross sectional are 50 Sqmm 3.5 Core suitable for earthed system complete all as specified and directed by Engr-in-Charge. Make: - Havells/ Polycab/ Finolex/ Grandlay/Gloster

All as per item no 78 above but of size 70 Sqmm 3.5 Core

All as per item no 78 above but of size 95 Sqmm 3.5 Core

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 75 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be replaced and paid for under relevant BOQ Item.

Supply & fix in replacement Piston Assembly incl. pistons ring set of existing make complete all as specified and directed.

Supply & fix in replacement Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Main bearing set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Oil pump set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply & fix in replacement Cylinder head of existing make complete all as specified and directed.

Supply & fix in replacement Crank shaft Assembly of existing make complete all as specified and directed.

Supply & fix in replacement Head Gaskets set of existing make complete all as specified and directed.

Supply & fix in replacement Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 125 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be replaced and paid for under relevant BOQ Item.

Supply & fix in replacement Piston Assembly incl. pistons ring set of existing make complete all as specified and directed.

Supply & fix in replacement Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Main bearing set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Oil pump set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply & fix in replacement Cylinder head of existing make complete all as specified and directed.

Supply & fix in replacement Crank shaft Assembly of existing make complete all as specified and directed.

Supply & fix in replacement Head Gaskets set of existing make complete all as specified and directed.

Supply & fix in replacement Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 320 KVA - 500 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be replaced and paid for under relevant BOQ Item.

Supply & fix in replacement Piston Assembly incl. pistons ring set of existing make complete all as specified and directed.

Supply & fix in replacement Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Main bearing set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Oil pump set of existing make of DG set complete all as specified and directed.

Supply & fix in replacement Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply & fix in replacement Cylinder head of existing make complete all as specified and directed.

Supply & fix in replacement Crank shaft Assembly of existing make complete all as specified and directed.

Supply & fix in replacement Head Gasket set of existing make complete all as specified and directed.

Supply & fix in replacement Connecting rod bearing kit of existing make complete all as specified and directed.

Supply & fix in replacement Engine Block of existing make complete all as specified and directed.

Receiving Electrical & Mechanical complaints related to DG sets installed at AFS, Chakeri & allied units from Complaint section / JE E&M / Engr-In Charge & attending the same within 2 hrs. This item is inclusive of all preliminary work like opening of connections, checking for supply, transportation of necessary tools and labour, assessing the nature of complaints, rectifying minor issues, removing air lock (if any), reconnecting the DG set back for proper functioning. Note :- Non compliance of attending breakdown & complaint within 2 hours after notification of the complaint will attract penalty @ Rs. 500/= per hour and maximum of Rs. 10,000/= per day per complaint shall be recovered from Contractor's payment for each complaint so notified. Contractor shall deploy sufficient resources along with personnel safety equipments to keep all the DG sets functional.

S&F in replacement of existing u/s contactor coil of 100 - 200 Amps complete all as specified & directed.

All as per item no. 113 above but of capacity 250 - 400 Amps.

S&F in replacement of contactor of upto 100 - 200 Amps complete all as specified & directed. Make: Schneider / L&T / Siemens

All as per item no. 115 above but of capacity 250 - 400 Amps.

A.B.Enterprises

VEE KAY ENTERPRISES

Preetpowercontrol