REBUILDING AND IMPROVEMENT OF SH-61 THERGAON VADJI KHANDALA VIHAMANDVA HIRADPURI SH-26 ROAD MDR-123 KM 0/00 TO 27/300 TQ. PAITHAN

Amount

Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned up to a lead of 1000 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness.

Picking the road surface including sectioning etc. complete (BT surface.)

Dismantling of cement concrete pavement by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately etc. complete.

Excavation for roadway in earth, soil of all sorts, sand, gravel or soft murum including dressing section to the required grade, camber and side slopes and conveying the excavated materials with all lifts upto a lead of50m. and spreading for embankment or stacking as directed.

Excavation for catch / side water gutter in all sorts of soils to the specified section including stacking the excavated stuff in a regular bund and disposing of unsuitable or excess stuff as directed all sorts of soils.

Excavation for catch / side water gutter in Hard murum and boulder strata to the specified section including stacking the excavated stuff in a regular bund and disposing of unsuitable or excess stuff as directed.

Providing earth work in embankment with approved materials obtained from other sources upto lead of 50m. including all lifts, laying in layers of 20cm. to 30cm. thickness breaking clods, dressing to the required lines, curves, grades & section, watering and compaction with vibratory roller with V-Sat attachment to achieve not less than 97 % of standard proctor density etc. complete ( Material obtained from Other sources)

Watering and compacting of embankment formed of materials obtained from the road cutting within a lead of 50 m, not less than 97 % of standard Proctor density after laying them in layers of 20 cm. to 30 cm. withvibratory roller.

Construction of granular sub-base by providing close graded material, spreading in uniform layers with motor grader / Paver on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401 -- By Mix in Place Method and Grading - II Material

Wet Mix Macadam -- Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density. Laying By Grader/Paver.

Prime coat - Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base including cleaning of road surface and spraying, primer at the rate of 0.60 kg/sqm using mechanical means.

Providing and constructing 50 mm. thick Modified Penetration Macadam (MPM) road surface including all materials, preparing the existing road surface, spreading 40mm. stone layers metal 30% crusher broken metal+ 70% Hand broken metal (By breaking Rubble obtained by blasting) , heating and spraying the bitumen of specified grade @ 1.75 kg / sqm, spreading 12mm.size chips compacting with Static roller having weight 8 to 10 MT. to achive the desired degree of compaction as per Technical Specification Clause 506 etc.complete, including applying tack coat of bitumen 0f specified grade at the rate of 0.30 Kg Sqm.(on existing bitumen surface.)

BITUMINOUS MACADAM:--Providing and laying bituminous macadam using crushed aggregate of Grading 1, premixed with bituminous binder, transported at site with VTS, laid over a previously prepared surface , finished to the required grade ,level, alignment,and rolling to achieve the desired density for 80/100 mm compacted thickness with drum mix type hot mix plant with SCADA having complying essential features of Hot mix plant as per IRC-27 2009 specified conditions and attachments such as electronic load sensor based belt conveyers,automatic synchronization of bitumen and aggregate fedder,built in dust controller system and PLC for Drum Mix plant ,Sensor paver,and Vibratory roller excluding prime/Tack coat etc. complete --Bitumen 3.30% of specified grade (VG-30 bulk bitumen rates are considered to arrive at rates)

Open Graded Premix Surfacing- Providing and Laying OGC 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates premixed with bituminous binder transported to site with VTS , laid over a previously prepared surface, finished to the required grade, level, alignment, and rolling to achieve the desired compaction but excluding prime / tack and Seal coat. For Bitumen of specified grade--USING drum mix type hot mix plant with SCADA, Paver and Vibratory roller( over BT Surface) (VG-30 bulk bitumen rates are considered to arrive at rates)

Providing bituminous Type A liquid seal coat on bituminous surface including supplying all materials and bitumen of specified grade preparing existing road surface, heating and applying bitumen @ 0.98 KgSqm. by mechanical means, spreading chips and rolling, by static roller having weight 8 to 10 MT. etc. complete. (VG- 30 bulk bitumen rates are considered to arrive at rates)

Providing and applying tack coat on the prepared surface heating by fames in Boiler and spraying bitumen with sprayer on Dry / Hungry B.T. surface 3 kg/10 sqm. (VG-30 bulk bitumen rates are considered to arrive at rates)

Supplying hard murum/ kankar at the road site, including conveying and stacking complete.

Spreading hard murum/ soft murrum/ gravel or kankar for side width complete

Compacting the hard murum side widths including laying in layers on each side with vibratory rollerincluding artificial watering etc. complete.

Construction of dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate ( natural sand/ VSI grade finely washed crushed sand) conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, , cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant/ Weigh batch mixer, transported to site with all leads and lifts, laid with a paver with electronic sensor /by suitable means as approved by Engineer-in-charge , compacting with vibratory roller, finishing, curing and including preparation of sub-grade surface if required etc. complete.

Providing and laying 125 micron Low Density Polyethylene (LDPE) sheet confirming to IS 3395 : 1997 below concrete pavement including all materials and labour complete.

Providing and laying in-situ M30 Grade unreinforced plain cement concrete pavement over a prepared sub base with 43 grade cement , coarse and fine aggregate( natural sand/ VSI grade finely washed crushed sand) conforming to IS 383, using fine and coarse aggregates combined gradation as per Table 600-3 of MORTH Specification 2013, mixed in a batching and mixing plant/ non tilting mixer and Weigh batcher as per approved mix design, admixtures, transporting to site, spreading, laying with approved make paver,compacted and finished in a continuous operation, finishing to lines and grades as directed by Engineer-in-charge and curing by curing compound /by providing cement vata in cement Mortar 1:8 @0.6m X 0.6m centre to centre, admeasuring 80 mm at bottom and 40 mm at top with depth of 75mm and maintaining the same throughout curing period by any other method approved by Engineer-in-charge.

Providing and fixing in position TMT FE 500, 25mm dia dowel bars precoated with anticorrosive epoxy paint of required Dia. 60 cms. Long and at 30.00 cm. C/C and wherever directed including handling, straightening, necessary cutting supported by TMT FE 500, chairs with proper alignment by using properly designed assembly of Bulkheads lubricating half length with bituminous paint as directed etc. complete.

Providing and fixing in position TMT FE 500, tie bars precoated with anticorrosive epoxy paint of 12 mm dia. 70 cms.long and at 30.00 cm. C/C and wherever directed including handling, straightening wrapping with paper of approved quality for half length, necessary cutting, handling, straightening , supported by assembly of TMT FE 500, chairs with proper alignment etc. complete.

Cutting transverse contraction joints 3 to 4 mm wide and depth 60mm. .in concrete slab using concrete cutting machine with diamond studded saw within 48 hours of casting of bay / slab etc. complete including subsequent widening of the groove 8 to 10 mm. wide at top having depth of 15 mm. as directed by Engineer in charge.

Providing to contraction joints polysuphide sealent (Pouring grade) confirming to BS : 5212 - 1989 into sawed groove widened at top for sealent reservoir of specified size and shape as per detailed drawing including fixing Polyethylene foam backer rod of required diameter (appraox. 25% larger than the initial 3 mm.to 4 mm. joint) overlaid with bond breaking tape as per detailed drawing. Item includes cleaning the joints with water jet / air compressor and allowing joint to become thoroughly dry before sealent is applied and applying primer. (A) Contraction and longitudinal joints (15 mm. deep x 8 mm. wide)

Excavation for foundation in earth, soils of all types, sand,gravel and soft murum, including removing the excavated material upto a distance of 50 metres beyond the building area and stacking and spreading as directed, dewatering, preparing the bed for the foundation and necessary back filling, ramming, watering including shoring and strutting etc. complete. (Lift from 1.5m to 3.0m) By Mechanical Means

Excavation for foundation in hard murum including removing the excavated material upto distance of50 metres beyond the building area and stacking and spreading as directed, dewatering, preparing the bed for the foundation and necessary back filling, ramming, watering including shoring and strutting etc. complete. (Lift upto 1.50 m) By Mechanical Means

Providing soling using 80 mm size trap metal in 15 cm. layer including filling voids with Crushed sand/grit, ramming, watering etc. complete.

Providing and laying in situ / ready mix cement concrete of M-10 proportion with trap/ granite/ quartzite/ gneiss metal in foundation including necessary form work, compacting and curing etc. complete. (with reversible drum type mixer with SCADA with fine agreegates of required specifications (Natural sand / VSI sand finely washed etc )

Providing cast in situ / ready mix M20 grade cement concrete for head walls of CD work / retaining walls etc. including necessary form work, compaction, finishing and curing etc. complete. (with reversible drum type mixer/ concrete batch mix plant (pan mixer) with SCADA

Providing and laying cement concrete pipe of IS 458:2003 NP-3 class of 900mm diameter in proper line, level and slope etc. complete.

Providing and laying cement concrete pipe of IS 458:2003 NP-2 class of 450mm diameter in proper line, level and slope including providing and fixing collars in cement mortar 1:2 and curing etc. complete.

Providing and fixing RCC 200 meter stone as per I.R.C. standard including fixing in standard size in CC 1:4:8 block including curing, painting lettering etc. complete.

Providing and fixing 1:2:4 ordinary km. stones as per I.R.C. standard including fixing in standard size in C.C. 1:4:8 block including curing, painting lettering etc. complete.

Providing and fixing R.C.C. 5th Km. stones as per I.R.C. standard including fixing in standard size in c.c. 1:4:8 block including curing, painting lettering etc. complete.

Road Marking with Hot Applied Thermoplastic Compound with Reflectorizing Glass Beads on Bituminous Surface- Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorizing glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes.complete.

Supplying and Fixing of Molded Shank Raised Pavement Markers / Cat's Eye made of polycarbonate and ABS moulded body and reflective panels with micro prismatic lens capable of providing total internal reflection of the light entering the lens face and shall support a load of 16000 kg tested in accordance to ASTM D 4280 Type H and complying to Specifications of Category A of MORTH Circular No RW/NH/33023/10-97 DO III Dt 11.06. 1997. The height, width and length shall not exceed 50 mm, 100 mm and 102 +/- 2 mm and with minimum reflective area of 13 Sqcm on each side and the slope to the base shall be 35 +/- 5 degree. The strength of detachment of the integrated cylindrical shanks, (of diameter not less than 19 +/- 2 mm and height not less than 30+/- 2 mm) from the body is to be a minimum value of 500 Kg. Fixing will be by drilling holes on the road for the shanks to go inside, without nails and using epoxy resin based adhesive as per manufacturer's recommendation and complete as directed by the engineer.The contractor shall submit a two year warranty for satisfactory field performance including stipulated retro-reflectance of the reflecting panel, to the Engineer.

Providing and fixing Mandatory/Regulatory sign boards in circular shape of 900 mm dia made out of 2mm aluminum sheet bonded with white retro reflective sheeting of Class C ( Type XI Micro prismatic grade sheeting) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3 Supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with grey stove enamel paint and supported on one no. of M. S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.45 m long, duly painted with with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M25 grade concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. Class C ( Type XI Micro prismatic grade sheeting) shall have 10 years written warranty from the manufacturer and authorised distributor/ convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.

Providing and fixing Cautionary/Warning sign boards in Equilateral Triangle size of 900 mm made out of 2mm aluminum sheet bonded with white retro reflective sheeting of Class C ( Type XI Micro prismatic grade sheeting) having pressure sensitive/heat activated adhesive retoreflective specified back ground, border and back side retoreflctive symbols, letters, numerals, arrow as per IRC:67-2012 Table No 8.3 Supported with back support frame 25mm x 25mm x 3mm, duly painted on back side with grey stove enamel paint and supported on one no. of M. S. angle iron post of size 65 mm X 65 mm X 6 mm, 3.45 m long, duly painted with with flat oil paint having alternate black and white bands of 25 cm width including G.I. fixtures etc; fixing the boards in M25 grade concrete block of size 60cm X 60cm X 75cm including transportation etc; complete. ClassC ( Type XI Micro prismatic grade sheeting) shall have 10 years written warranty from the manufacturer and authorised distributor/ convertor issued for field performance including the screen printed areas and cut-out sheeting and cut-out durable transparent overlay film and this warranty certificate in original should be submitted to the Engineer in charge by the contractor/supplier.

Providing and fixing road junction/information sign boards of size 1.80 x 0.90 Meter Prepared 16 guageM.S.sheet on frame of M.S.angle of size 35 x 35 x 5 mm with cross bracing of size 35x35x5 mm including painting with one coat of zinc cromate stoving primer and two coats each of green/white back ground and back side gray stove enamelled, bonded with red retro reflective sheet Engineering grade, border / letters / numeral /arrows, coated with non pealable crystal clear protective transperent coat retaining 100% reflection including two angle iron post of size 65 x 65 x 6 mm of 3.65 m. long inflated at bottom ,drilled on top and painted in white and black bands of 30 cm. with 4 Nos. high strength G.I. bolts and nuts of size 10 mm dia. and 20 mm long. Sheet and angle iron post in one piece without joints including all taxes, conveying, fixing in ground with cement concrete 1:4:8 block of 60 cm x 60 cm x 75 cm size as directed by Engineer-in- charge etc. complete. Mild Steel Board with Engineering Grade.

Providing and fixing cautionary / warning sign board of size 60 cm. having shape of equilateral triangle with apex point upwards. prepared on 16 gauge M.S. sheet including painting with one coat of zinc cromate stoving primer and two coats each of white back ground, red border and backside gray stove enamelled, bonded with cut out of Retro reflective sheet Engineering grade, symbol / letters / numerals / border / arrow, coated with non pealable crystal clear protective transparent coat retaining 100% reflection including one number of M.S. Angle iron post of size 50 x 50 x 5 mm of 3.65 m. long inflated at bottom drilled on top in one piece without joint painted with white and black bands of 30 cm. fixing board and post with 2 Nos. high strength G.I. bolts and nuts of size 10 mm dia. and 20 mm long including all taxes, conveying, fixing in ground with cement concrete 1:4:8 block of 60 cm x 60 cm x 75 cm size etc.complete. 60 cm. equilateral triangle M.S. sheet with Engineering grade,