Supply Installation Commissioning and Testing of APEDA Accredited Integrated Mango Pack House

Precooling Cum Ripening Chamber-1 Capacity- 6 MT Room Size External LXBXH: 7.65 Mtrs x 4.62 Mtrs x 3.0 Mtrs External 1. FB-60 mm thick PUF Panels with 0.5 mm TCT GIPP Sheets both sides for Walls & Ceiling average of 40 kg/cu m complete with cam locks. FB Door System 80 mm Door size: 1.2 MT x 2.25 MT clear opening GIPP / GIPP skin material with KAN Type Indian hardware for the door such handle, hinges, door closure. 2. Catalytic ethylene generator - Generator capable of generating enough ethylene to bring up the ethylene levels in the room to 200 ppm in 12 to 18 minutes. Specs: 600 Cu Meter per hour, Power 200W, Volage: Volts:240VAC 3.Ventilation equipment: A set of two specially designed blowers of 350-meter cube per hour for the chamber to draw in fresh air and exhaust Carbon dioxide laden stale air. Specs: 600cu. Meters per hour, power: 150W, Volts: @ 240 VAC. 4. Control panel: Microprocessor based controlled unit with HMI touchscreen parameter controlling system for controlling/displaying parameters. Parameters to be controlled: Temperature, Ventilation, Ethylene level, Humidity, Carbon Di Oxide. Specs: Temperature: 0 deg Cent to 60 deg cent, Ventilation: On /Off real time ventilation control for ripening cycle programming, Ethylene injection time: On /Off real time ventilation control for ripening cycle programming. 5. Refrigeration system: Condensing unit scroll compressor based. 3 TR × 2 per hour high humidity secondary refrigeration system to remove the heat of respiration of the mangoes. Specs. Evaporators: Secondary coolant evaporator coils 3 TR × 2 having large surface area for fast and efficient cooling. Blower: High-capacity centrifugal blowers × 2., Additional circulating fan: 2 nos. Insulated Steel chiller tank, coolant circulation pump, and piping system. 6. ripening Controller: Standard microprocessor based ripening controller unit. 7. Carbon di-oxide sensor Installation of PUF panels and door system with installation accessories such as silicon sealant, flashers, angles, rivets etc complete. Installation and commissioning of all machines and equipment with wire and cabling and switch gear complete.

Precooling Cum Ripening Chamber-2 Capacity 6 MT Room Size External LXBXH : 6.4 Mtrs x 3.75 Mtrs x 3.0 Mtrs External A wall of 3.75 Mtrs combined with Precooling cum Cold Storage cum ripening chamber. 1. FB- 80 mm thick PUF Panels with 0.5 mm TCT GIPP Sheets both sides for Walls & Ceiling average of 40 Kg/ Cu Meter complete with cam locks. High-density PUF floor insulation slabs (40 kg/m3) faced with bitumen/tar felt on both sides for flooring underlayment. FB Door System 80 mm Door size : 1.2 MT x 2.25 MT clear opening GIPP / GIPP skin material with KASAN Type Indian hardware for the door such handle, hinges, door closure 2. Catalytic ethylene generator - Generator capable of delivering controlled ethylene output, allowing the operator to set and achieve customized PPM levels in 12 to 18 minutes. Specs: Power 200W, Voltage: 240VAC. 3.Ventilation equipment: A set of two specially designed blowers of 350-meter cube per hour for the chamber to draw in fresh air and exhaust Carbon dioxide laden stale air. Specs: 600cu. Meters per hour power: 150W Volts: @ 240 VAC 4. Control panel: Microprocessor based controlled unit with HMI touchscreen parameter controlling system for controlling/displaying parameters. Parameters to be controlled: Temperature, Ventilation, Ethylene level, Humidity, Carbon Di Oxide. Specs: Temperature: 0 deg Cent to 60 deg cent Ventilation: On /Off real time ventilation control for ripening cycle programming Ethylene injection time: On /Off real time ventilation control for ripening cycle programming. 5. Refrigeration system: Condensing unit scroll compressor based. 3 TR × 2 per hour high humidity secondary refrigeration system to remove the heat of respiration of the mangoes. Specs. Evaporators: Secondary coolant evaporator coils 3 TR × 2 having large surface area for fast and efficient cooling. Blower: High-capacity centrifugal blowers × 2., Additional circulating fan: 2 nos. Insulated Steel chiller tank, coolant circulation pump, and piping system. 6. ripening Controller : 7. Wire and cabling and switch gear Installation and commissioning of equipment complete 8. Carbon di-oxide sensor Installation of PUF panels and door system with installation accessories such as silicon sealant, flashers, angles, rivets etc complete. Installation and commissioning of all machines and equipment with wire and cabling and switch gear complete.

Precooling Cum Ripening Chamber Cum Cold Storage Capacity 6 MT Room Size External LXBXH : 6.4 Mtrs x 3.75 Mtrs x 3.0 Mtrs External A wall of 3.75 Mtrs combined with Precooling cum ripening chamber 1. FB- 80 mm thick PUF Panels with 0.5 mm TCT GIPP Sheets both sides for Walls & Ceiling average of 40 Kg/ Cu Meter complete with cam locks. High-density PUF floor insulation slabs (40 kg/m3) faced with bitumen/tar felt on both sides for flooring underlayment. FB Door System 80 mm Door size : 1.2 MT x 2.25 MT clear opening GIPP / GIPP skin material with KASAN Type Indian hardware for the door such handle, hinges, door closure 2. Catalytic ethylene generator - Generator capable of delivering controlled ethylene output, allowing the operator to set and achieve customized PPM levels in 12 to 18 minutes. Specs: Power 200W, Voltage: 240VAC. 3.Ventilation equipment: A set of two specially designed blowers of 350-meter cube per hour for the chamber to draw in fresh air and exhaust Carbon dioxide laden stale air. Specs: 600cu. Meters per hour power: 150W Volts: @ 240 VAC 4. Control panel: Microprocessor based controlled unit with HMI touchscreen parameter controlling system for controlling/displaying parameters. Parameters to be controlled: Temperature, Ventilation, Ethylene level, Humidity, Carbon Di Oxide. Specs: Temperature: 0 deg Cent to 60 deg cent Ventilation: On /Off real time ventilation control for ripening cycle programming Ethylene injection time: On /Off real time ventilation control for ripening cycle programming. 5. Refrigeration system: Condensing unit Make Emerson recipl compressor R22 based 2.5tr x 2 high humidity secondary refrigeration system to remove the heat of respiration of the mangoes. 6. ripening Controller: 7. Wire and cabling and switch gear Installation and commissioning of equipment complete 8. Carbon di-oxide sensor Installation of PUF panels and door system with installation accessories such as silicon sealant, flashers, angles, rivets etc complete. Installation and commissioning of all machines and equipment with wire and cabling and switch gear complete.

Standby Ethylene Generators Generator capable of delivering controlled ethylene output, allowing the operator to set and achieve customized PPM levels. Specs: Power 200W, Voltage: 240VAC

Power Distribution Panel Incoming feeder 2 x 125 amps Outgoing feeder 12 x 32 amps With all fuse RYB meter and accessories in MS cabinet

Hot Water Treatment Unit with Drier and Data Logger Capacity- 3.6 MT/Day Hot water Treatment system: Logistics: 20 kgs x 18 crates = 360 kgs per batch. Batch time for treatment = 60 minutes. Rate Per Hour = 360 kgs/hour. Total per 12-hour shift = 4,320 kgs. Approx. avg. mango dozen = 1,728 dz. Hot water insulated Tank: In SS with circulation assembly to accommodate 18 crates of 20 kg capacity (total 360 kgs). Hoist system: Hydraulic/electric based for 18 crates of 20 kg capacity (total 360 kgs) with SS cage. Heating system: Heat pump based to bring water temperature to 55 degree centigrade. This system shall heat water at one third of the energy required by heaters. Tunnel Dryer conveyor assembly: Perforated belt based with air blowers approx. 15 feet x 1.5 feet, fabricated in SS202 for non-wettable parts of the conveyor. PLC based temperature control and display unit with data logging.

X-RAY Mango Scanning System Capacity 0.6 MT / hour Scanning speed: up to 35 to 40 mangoes a minute. Approx. 200 dozen per hour. Two mangoes to be scanned side by side per scan. The conveyors shall be sufficiently long to remotely access the mangoes without going into the x-ray machine area. Shall have a 9 x 9-inch dynamic flatbed x ray detector with maximum resolution of up to 150 microns to capture the mango x ray image coupled with HD computer to display the x ray image. Shall have a rejection system for rejecting bad mangoes using motorized diverter. Shall have microprocessor-based image /source synchronizing software and hardware so as to improve timing and quality of the x ray image. The x-ray machines must be housed in radiation insulated lead cabinet enabling only authorized personnel to enter x-ray machine area.

Transport and Erection