Rate Contract of Providing, laying, Jointing, Testing and Commissioning of DI/HDPE pipelines of various Dia with 2 years defect liability period under City Division-III(North) Jaipur

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%.

Dismantling of flexible pavement for pipe line line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work.

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work)

Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors,

i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer in-charge of following class and diameter. (excluding earth work) .Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Supply may be in coil or straight length in 6 M/12 M.

HDPE PE-80 PN-6

HDPE PE-100 PN-6

HDPE PE-80 PN-10

HDPE PE-100 PN-10

Providing, lowering, laying, aligning, fixing in position at all level/ depths CI Class - B specials as per IS : 1538, amended up to date in trenches complete including all material, labour, testing and commissioning along with pipe line/ appurtenance as per Technical Specifications and as per direction of Engineer.

Note : E/w to be measured and paid separately.

Plain ended CI specials including tail piece, spigot end and socket end.

Work of lnter Connection in DI/CI/HDPE pipe line including dismantling of BT road/ cc road/ excavation of soil, cutting of existing pipeline, jointing of tee (complete) and other specials excluding sluice valve, dewatering, transportation from JE store and providing adequate safety of site & testing for water proof interconnection using his own T&P, labour & dewatering pump etc. required to complete the job. (Material such as Tee/ Tee clamp/ rubber sheet/CID joints required for lnter connection shall be provided by the department free of cost).

In Bituminous road

In concrete road

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from HDPE/uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP mechanical Integrated saddle with inbuilt flow control valve made out of SS316 designed for 5 LPM discharge at 0.5 bar pressure , not exceeding the flow of 7 LPM at 2 bar and a compression elbow, moulded in single piece/ fusion welded (Complete job) including digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit &jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including GM Full-way Valve (IS:778 Mark) or wheel valve and specials with 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using PPR-C pipe with standard PPR fittings/ GI pipes in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.

Note: Road cut and restoration is not part of this item and paid separately.

Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanised rubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367 (Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge.

Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated Resilient Seated Sluice Valves of Class PN 1.6

Providing, lowering, aligning, fixing in position in pipe line, DI double flanged resilient seated Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Disc / plates - SG-400/12 or CF-8M,Face to face dimensions as per API: 594 , Flanges Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body and cover inside and outside . Disc seal ring of EPDM/ Neoprene (food grade quality) and disc seal retaining ring of SS/CS. Shaft of SS- AISI- 410 , Hinge SS AISI 316/304,Spring SS AISI 316/304,Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal, Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) , Insertion rubber of black EPDM 6mm thick .Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge.

Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

350 mm dia

400 mm dia

SITC of D/F Full bore type Electromagnetic Flow Meter of approved make of following dia and specifications complete: Media : Water (Raw/ Chlorinated) , Pressure : up to 1.5MPa, Process temp: - 50 deg C, Flow/Meter Tube : SS 304, Electrode : SS AISI 316L / Hastelloy C276/ Tantalum, Lining Material : Hard Rubber/ Neoprene / Poly-urethane (PU) , Flange : SS / CS, Flange Standard & Rating : ANSI 150, Coil housing : SS AISI 304/ Carbon Steel/ Die Cast Aluminium, with anticorrosive paint & provide completely sealed (leak proof) construction as per requirement of IEC 60529, Accuracy : ± 0.5 % M.V.- velocity 0.3 to 10 m/s, Transmitter/ signal convertor Enclosure : Die Cast Aluminium, Power Supply : 80-240 V AC - 50Hz, Output 1 : 4-20 mA, Output 2: Pulse, Communication Output : RS 485/ Heart, Display Type : LCD/ LED Display, Cable Entry : M20 X 1.5, Provision of RAM/PROM to store calibration and configuration parameters and totalizer value during power failure, Protection category- IP 68 for sensor (flow tube) and IP 67 for transmitter/ convertor, including Surge Arrester, if required, and all materials required for making connection etc. complete in all respect as per technical specification and direction of Engineer In-Charge.

Note: Rates are exclusive of tail piece / dismantling joints and earth work.

EFM 50 mm

EFM 80 mm

EFM100 mm

EFM 125 mm

EFM 150 mm

EFM 200 mm

EFM 250 mm

EFM 300 mm

EFM 400 mm

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated CI Sluice valve of Class PN-1.0

350 mm with Gear

400 mm with Gear

Providing, lowering, laying, aligning, fixing in position CI D/F short body pattern type butterfly valves having body, disc and end cover in graded cast iron generally conforming to (IS13095/1991amended up to date), synthetic rubber faced ring secured on disc by retaining ring with SS steel screw stub shaft of SS riding in Teflon bearing including C.C. foundation/ structural steel support, material, labour, testing along with pipe line and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work

Manually Operated Butterfly Valve PN-1.0

100 mm dia ( With lever operated)

125 mm dia ( With lever operated)

150 mm dia ( With lever operated)

200 mm dia (With Gear Operated)

250 mm dia (With Gear Operated)

300 mm dia (With Gear Operated)

350 mm dia (With Gear Operated)

400 mm dia (With Gear Operated)

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Cover of Grey cast iron of IS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (food grade quality) ,Body seat of SS ,Face to face dimensions as per API: 594 ,Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body & cover inside and outside . Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,Spring SS AISI 316/304 , Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal.Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick . Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

400 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI single Air Valve Flanged/ Screwed type of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 ,Float Guide- HBT1,Body seat ring - Leaded tin bronze/ SS , Seal ring and face ring - EPDM/NBR, Ends flanged according to IS 6418 or Screwed type shall have external pipe threads conforming to IS 554 Fasteners - CS Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

15 mm S-1 Type

25 mm S-1 Type

40 mm S-1 Type

50 mm S-2 Type

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI Double Acting Kinetic Air Valve with isolating Sluice Valve of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 , Float Guide- HBT1.HP Orifice- HTB2/ SS,Body seat ring - Leaded tin bronze/ SS .Seal ring and face ring - EPDM/NBR ,Ends flanged according to IS 6418,Fastners - CS, Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

150 mm dia.

200 mm dia.

250 mm dia.

300 mm dia.

350 mm dia.

400 mm dia.

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