INSTRUMENTATION WORK AT NRLs NREP PROJECT

Amount

PRESSURE INSTRUMENTS

INSTALLATION OF PRESSURE GAUGES ( WITHOUT DIAPHRAGM SEAL TYPE)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation of Line mounted / vessel mounted or Remote mounted or Local Panel or Gauge Board mounted Pressure gauges ( flush panel mounted or mounted on stanchion) with or without Pulsation Dampener / Siphon / Over range protector/ Flow check valve , isolation valve / two valve manifold etc as per Hook-up standard b) Connection of the pressure gauge to the process line. c) Proper Installation of Pressure gauges in mounting brackets d) Cleaning, Flushing and Hydraulic test of the impulse line for the pressure gauge. Payment for the same is covered in Fabrication and installation of Impulse Pipes. e) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard h) If required during installation of gauges, making temporary supports / scaffolding etc. is in contractor's scope of work. i) Any other work not specified above but required for installation of pressure gauge is also in contractor's scope of work. j) Free issue to contractor :- Supply of Pressure gauges, valve manifolds & its accessories , hook-up materials etc

INSTALLATION OF DIFF. PRESSURE GAUGES ( WITHOUT DIAPHRAGM SEAL TYPE)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation of Line mounted / vessel mounted or Remote mounted or Local Panel or Gauge Board mounted Diff. Pressure Gauges ( flush panel mounted or mounted on stanchion) with or without Pulsation Dampener / Siphon / Over range protector/ Flow check valve , isolation valve / five valve manifold etc as per Hook-up standard b) Connection of the pressure gauge to the process line. c) Proper Installation of Pressure gauges in mounting brackets d) Cleaning, Flushing and Hydraulic test of the impulse line for the pressure gauge. Payment for the same is covered in Fabrication and installation of Impulse Pipes. e) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard h) If required during installation of gauges, making temporary supports / scaffolding etc. is in contractor's scope of work. i) Any other work not specified above but required for installation of pressure gauge is also in contractor's scope of work. j) Free issue to contractor :- Supply of diff. pressure gauge, valve manifolds & its accessories , hook-up materials etc

INSTALLATION OF PRESSURE GAUGES ( DIAPHRAGM SEAL TYPE WITH OR WITHOUT CAPILLARY)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Pressure gauges are supplied with :- i) Flanged diaphragm seal of various sizes & pressure rating, ii) Drip ring of various sizes. b) Installation of line mounted / vessel mounted, Local Panel or Gauge Board mounted Pressure gauges on pre-fabricated stand or stanchion. c) Installation, bolting & tightening of flanged diaphragm seal along with drip ring on the flanged nozzle (of vessel or on process line). Isolation valves shall be installed on the flushing ports of the drip ring. d) Laying, supporting, clamping of capillary tubes of diaphragm seal pressure gauge e) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings f) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard g) If required during installation of gauges, making temporary supports / scaffolding etc. is in contractors scope of work. h) Any other work not specified above but however required for installation of pressure gauges are also in contractor's scope of work. i) Free issue to contractor :- Supply of Pressure gauges with diaphragm seal, Drip ring & its accessories like Nuts,bolts,gaskets ,hook up materials,tray for capillary routing etc,

INSTALLATION OF DIFF PRESSURE GAUGE ( DIAPHRAGM SEAL TYPE WITH OR WITHOUT CAPILLARY)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Diff Pressure gauge are supplied with :- i) Flanged diaphragm seal of various sizes & pressure rating, ii) Drip ring of various sizes. b) Installation of line mounted / vessel mounted, Local Panel or Gauge Board mounted Diff. Pressure Gauges on pre-fabricated stand or stanchion. c) Installation, bolting & tightening of flanged diaphragm seal along with drip ring on the flanged nozzle (of vessel or on process line). Isolation valves shall be installed on the flushing ports of the drip ring. d) Laying, supporting, clamping of capillary tubes of diaphragm seal diff pressure gauge. e) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings f) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard g) If required during installation of gauges, making temporary supports / scaffolding etc. is in contractors scope of work. h) Any other work not specified above but however required for installation of pressure gauges are also in contractor's scope of work. i) Free issue to contractor :- Supply of Diff Pressure gauge with diaphragm seal, Drip ring & its accessories like Nuts,bolts,gaskets ,hook up materials,tray for capillary routing etc,

INSTALLATION OF PRESSURE TRANSMITTER / DIFF. PRESSURE TRANSMITTERS WITHOUT DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Fixing of the transmitter on the mounting stand/ stanchion. b) Installation & connection of valve manifold (2-way, 3-way or 5-way as the case may be) to the transmitter and to the impulse line/process line. c) Cleaning, Flushing and Hydraulic test of the impulse line for the transmitter.Payment for the same is covered in Fabrication and installation of Impulse Pipes. d) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings e) Connection of the transmitter to the signal cable. f) Supply and Installation of Tag plate(Stenciling) for instrument as per Installation standard g) Unused entries to be plugged h) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. i) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. j) Free Issue to contractor :- Supply of Pressure & diff pressure transmitters, valve manifolds, cables, tray , glands , Hook-up materials etc.

INSTALLATION OF PRESSURE TRANSMITTER / DIFF. PRESSURE TRANSMITTERS WITH DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Pressure & Diff Pressure Transmitters are supplied with :- i) Flanged diaphragm seal of various sizes & pressure rating, ii) Drip ring of various sizes. b) Fixing of the transmitter on the mounting stand/ stanchion as per Hook up drawings c) Installation, bolting & tightening of flanged diaphragm seal along with drip ring on the flanged nozzle (of vessel or on process line). Isolation valves shall be installed on the flushing ports of the drip ring. d) Laying, supporting, clamping of capillary tubes of diaphragm seal transmitter. e) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) f) Connection of the transmitter to the signal cable. g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard i) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. j) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. k) Free Issue to contractor :- Supply of Pressure & diff pressure transmitters with diaphragm seal , Drip ring & its accessories like Nuts,bolts,gaskets , isolation valves, cables , tray , glands , Hook-up materials, tray for capillary routing etc.,

INSTALLATION OF LEVEL INSTRUMENTS

INSTALLATION OF EXTERNAL CAGE TYPE / TOP MOUNTED TYPE GUIDED WAVE RADAR LEVEL TRANSMITTER ,DISPLACER TYPE LEVEL TRANSMITTER .NON- CONTACT RADAR TYPE LEVEL TRANSMITTER , SERVO TYPE LEVEL TRANSMITTER, CAPACITANCE TYPE LEVEL TRANSMITTER. (SMART / CONVENTIONAL TYPE & EX-PROOF/ IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation, bolting & tightening of flanged level transmitter with external chamber ( various center to center distance & pressure rating) on the vessel or on the stand pipe as the case may be and the installation, bolting & tightening of flange in case of top mounted GWR on the vessels.. b) Installation of drain & vent valves on the level transmitter. c) Interconnection of level transmitter to the vessel or to the stand pipe along with isolation valves. d) Drain & vent valves shall be connected to drain & vent lines. e) Installation of GWR probe/ transmitter directly on vessel (Internal mounting) or on external chamber/ cage (External mounting) f) Installation of chamber/cage (for external mounted Instruments) g) Connection of the Transmitter/ Receiver to the signal cable/Power Cable. h) Supply, stenciling and Installation of Tag plate for instrument i) Installation of full bore isolation valve for non-contact type radar transmitter j) If required during installation of level instrument making temporary supports / scaffolding etc. is in contractors scope of work. k) Any other work not specified above but required for installation of level transmitter is also in contractor's scope of work. l) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings m) Free Issue to the contractor:- Supply of Level transmitter, isolation valves, drain & vent valves, cables, glands, trays , gaskets, studs & bolts etc

INSTALLATION OF LEVEL GAUGES (REFLEX, TRANSPARENT TYPE)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation, bolting & tighting offlanged level gauge (various center to center distance & pressure rating) on the vessel or on the stand pipe as the case may be. b) Installation of drain & vent valves on the level gauge. c) Interconnection of level gauge to the vessel or to the stand pipe alongwith isolation valves. d) Drain & vent valves shall be connected to drain & vent lines. e) If transparent level gauge illuminator is supplied loose, it should be assembled before installation & shall be connected to power supply cable. f) Any other accessory supplied for level gauge, it should also be installed and interconnected. g) If required during installation of level instrument making temporary supports / scafolding etc. is in contractors scope of work. h) Any other work not specified above but required for installation of level gauge is also in contractor's scope of work. i) Free Issue to the contractor:- Supply of Level gauges , drain & vent valve , cable glands,studs , nuts & gaskets etc.

INSTALLATION OF MAGNETIC LEVEL GAUGES

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation, bolting & tightening of flanged level gauge (various center to center distance & pressure rating) on the vessel or on the stand pipe as the case may be. b) Installation of drain & vent valves on the level gauge. c) Interconnection of level gauge to the vessel or to the stand pipe along with isolation valves. d) Drain & vent valves shall be connected to drain & vent lines. e) In case level gauge body & float are supplied seperately or stoppers are provided for float ,Stoppers should removed & it should be assembled. f) On arrival of equipment, flange rating & centre to centre distance (C-C) to be verified by Contractor. g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard h) If required during installation of level instrument making temporary supports / scaffolding etc. is in contractors scope of work. i) Any other work not specified above but required for installation of level gauge is also in contractor's scope of work. j) Free Issue to the contractor:- Supply of level gauge, drain & vent valve, gaskets, studs, nuts && gaskets etc.

INSTALLATION OF DIFF. PRESSURE TRANSMITTERS FOR LEVEL MEASUREMENT WITHOUT DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Fixing of the transmitter on the mounting stand/ stanchion. b) Installation & connection of valve manifold (2-way, 3-way or 5-way as the case may be) to the transmitter and to the impulse line/process line. c) Cleaning, Flushing and Hydraulic test of the impulse line for the transmitter. Payment for the same is covered in Fabrication and installation of Impulse Pipes. d) Connection of the transmitter to the signal cable. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) Unused entries to be plugged g) Zero elevation and Zero supression (wherever applicable) shall be done by Contractor h) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. i) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. j) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings k) Free Issue to the contractor:- Supply of diff pressure level transmitters, valve manifolds, cable , tray , gland , hook-up materials etc.

INSTALLATION OF DP TRANSMITTER FOR LEVEL MEASUREMENT WITH DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) DP level Transmitters are supplied with :- i) Flanged diaphragm seal of various sizes & pressure rating, ii) Drip ring of various sizes. b) Fixing of the transmitter on the mounting stand/ stanchion. c) Installation, bolting & tightening of flanged diaphragm seal along with drip ring on the flanged nozzle (of vessel or on process line). Isolation valves shall be installed on the flushing ports of the drip ring. d) Laying, supporting, clamping of capillary tubes of diaphragm seal transmitter. e) Connection of the transmitter to the signal cable. f) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard g) Unused entries to be plugged h) Zero elevation and Zero supression (wherever applicable) shall be done by Contractor i) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. j) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. k) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings l) Free Issue to the contractor:- Supply of diff pressure level transmitters with diaphragm seal , drip ring & its accessories like Nuts,bolts,gaskets , isolation valves, cables , tray , glands , Hook-up materials,tray for capillary routing etc

INSTALLATION OF RADAR LEVEL TRANSMITTER

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation, bolting & tightening of flanged level transmitter with external chamber ( various center to center distance & pressure rating) on the vessel or on the stand pipe as the case may be and the installation, bolting & tightening of flange in case of top mounted parabolic radar level on the yard.. b) Interconnection of level transmitter to the vessel or to the stand pipe along with isolation valves. c) If required during installation of level instrument making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for installation of level transmitter is also in contractor's scope of work. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) Free Issue to the contractor:- Supply of radar level transmitter, cable glands, gaskets, studs & bolts etc.

INSTALLATION OF SERVO LEVEL TRANSMITTER ON TANKS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation of float/displacer guides b) Installation of float/displacer, steel cable-guide and steel cables at the internal and external part of tanks c) Installation of local indicator at the base of tank d) Calibration & Functional test of all system e) Installation of Canopies/ Sunshades. f) Cable and conductor identification and marking g) Continuity test from instruments to junction box h) Support to be fabricated as per installation standards Support Painting as per Project Specification Grounding as per Project Specification i) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard j) Instrument side cable shield needs to be sealed k) Unused entries to be plugged l) If required during installation of level instrument making temporary supports / scaffolding etc. is in contractors scope of work. m) Any other work not specified above but required for installation of level transmitter is also in contractor's scope of work. n) Free Issue to the contractor:- Supply of servo level transmitter, cable glands, gaskets, studs & bolts etc. o) Contractor shall be responsible for protection of transmitters from rain after installation and rain protection adhesive aluminium tape to be wrapped on transmitter terminal sideo

Installation of Field interface unit which is part of Tank gauging system

INSTALLATION OF DISPLACER TYPE LEVEL TRANSMITTER

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking , calibration along with supply of consumables etc. The activity includes following operations: a) Installation of External Displacer type Level instruments with or without Controllers including installation of Instruments on nozzles b) Orientation of the head shall be checked and mounted by Contractor after discussion with the supervisor in charge c) Installation of primary piping, drain valve/ vent valve assembly as per standard and hydraulic testing of instrument d) Connection of the transmitter to the signal cable. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. g) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. h) Free Issue to contractor :- Supply of displacer level transmitter, cables , tray , glands , Hook-up materials etc

TEMPERATURE INSTRUMENTS

INSTALLATION OF TEMPERATURE ELEMENTS WITH THERMOWELL (THERMOCOUPLES OR RTDS) & TEST THERMOWELLS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Contractor shall check intergrity of the element & shall also check that temperature element confirm to the specification. b) Generally temperature element is mounted in flanged thermowell & supplied together. If temperature element & thermowell are supplied seperately, contractor shall assemble both the pieces. (Temperature element & thermowell are of various immersion length & pressure ratings) c) Tempearture elements to be installed on the vessel, contractor shall agree to installation procedure with site incharge. d) Install temperature element on the process lines / vessel & tighten studs & nuts. Temperature elements to be installed on vessels, contractor shall check that temperature elements are correctly installed & does not interfere with the vessel internals. e) Connection of the temperature element to the signal cable. f) Unused entries to be plugged g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard h) If required during installation of temperature instrument making temporary supports / scaffolding etc. is in contractors scope of work. i) Any other work not specified above but required for installation of temperature element is also in contractor's scope of work. j) Free Issue to contractor :- Supply of Temperature elements & thermowells, cable, tray, glands, gaskets, studs & nuts.

INSTALLATION OF DUAL TEMPERATURE ELEMENTS WITH THERMOWELL

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Contractor shall check intergrity of the element & shall also check that temperature element confirm to the specification. b) Generally temperature element is mounted in flanged thermowell & supplied together. If temperature element & thermowell are supplied seperatly, contractor shall assemble both the pieces. (Temperature element & thermowell are of various immersion length & pressure ratings) c) Tempearture elements to be installed on the vessel, contractor shall agree to installation procedure with site incharge. d) Install temperature element on the process lines / vessel & tighten studs & nuts. Temperature elements to be installed on vessels, contractor shall check that temperature elements are correctly installed & does not interfere with the vessel internals. e) Connection of the temperature element to the signal cable. f) If required during installation of temperature instrument making temporary supports / scafolding etc. is in contractors scope of work. g) Any other work not specified above but required for installation of temperature element is also in contractor's scope of work. h) Free Issue to contractor :- Supply of Dual Temperature elements & thermowells, cable gland, gaskets, studs& nuts.

INSTALLATION OF TEMPERATURE GAUGES WITH THERMOWELL (WITHOUT CAPILARY TUBE)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Install temperature gauge thermowell along with temperature gauge on the process lines / vessel & tighten studs & nuts. b) Dial of temperature gauge shall be rotated to facilitate easy reading c) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard d) If required during installation of temperature gauge, making temporary supports / scaffolding etc. is in contractors scope of work. e) Any other work not specified above but required for installation of temperature temperature gauge is also in contractor's scope of work. f) Temperature gauges are of various immersion lengths & pressure rating. g) Free Issue to contractor :- Supply of Temperature gauges with Thermowell , gaskets, studs & nuts.

INSTALLATION OF TEMPERATURE GAUGES WITH THERMOWELL (WITH CAPILARY TUBE)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Install temperature gauge thermowell along with temperature gauge on the process lines / vessel & tighten studs & nuts. b) Installation of dial on pre-fabricated stand/ stanchion. c) If required during installation of temperature gauge, making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for installation of temperature temperature gauge is also in contractor's scope of work. e) Temperature gauges are of various immersion lengths & pressure rating. f) Free Issue to contractor :- Supply of Temperature gauges, gaskets, studs& nuts.

INSTALLATION OF TEMPERATURE TRANSMITTERS (SMART)

INSTALLATION OF TEMPERATURE ELEMENTS WITHOUT THERMOWELL (THERMOCOUPLES OR RTDS) & TEST THERMOWELLS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Contractor shall check intergrity of the element & shall also check that temperature element confirm to the specification. b) Tempearture elements to be installed on the vessel, contractor shall agree to installation procedure with site incharge. c) Install temperature element on the process lines / vessel & tighten studs & nuts. Temperature elements to be installed on vessels, contractor shall check that temperature dlements are correctly installed & does not interfere with the vessel internals. e) Connection of the temperature element to the signal cable. f) If required during installation of temperature instrument making temporary supports / scafolding etc. is in contractors scope of work. g) Any other work not specified above but required for installation of temperature element is also in contractor's scope of work. h) Free Issue to contractor :- Supply of Temperature elements, cable gland, gaskets, studs& nuts.

FLOW INSTRUMENTS

INSTALLATION OF ORIFICE PLATE

Scope of work includes taking delivery of orifice plate (if supplied loose) from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc.The activity includes following works a) Installation of the integrated orifice plate assembly (various size) along with the flange assembly (various sizes & pressure rating) in the process line, bolting of gaskets and other similar activities. b) Unused tappings shall be capped. For Hydrocarbon and high pressure steam service, unused holes in orifice flange shall be plugged and seal welded. Used holes from where the tapping is taken shall also be welded c) If required during installation of orifice plate, making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for installation orifice plate in the line (between orifice flanges) is also in contractor's scope of work. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) Free Issue to contractor :- Supply of Orifice plate, gaskets, nuts & studs. g) Installation of Orifice plate is covered in Mechanical & Piping Contractor's Scope however, Mechanical efforts and material handling equipment , if required shall be arranged by Instrumentation Contractor.

INSTALLATION OF MULTI STAGE RESTRICTION ORIFICE

Multi stage Restriction orifice (Various Sizes) is to be installed between the piping flanges. The activity includes following works; a) Scope of work includes taking delivery of restriction orifice from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Fixing Multi- restriction orifice plate in the process line, bolting and other similar activities. c) If required during installation of flow instrument making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for of installation of restriction orifice in the process line (between orifice flanges) is also in contractor's scope. e) Free Issue to contractor :- Supply of Multistage Orifice & gaskets, nuts & studs.

INSTALLATION OF RESTRICTION ORIFICE

Restriction orifice (Various Sizes) is to be installed between the piping flanges. The activity includes following works; a) Scope of work includes taking delivery of restriction orifice from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Fixing restriction orifice plate in the process line, bolting and other similar activities. c) If required during installation of flow instrument making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for of installation of restriction orifice in the process line (between orifice flanges) is also in contractor's scope. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) Free Issue to contractor :- Supply of restriction Orifice & gaskets, nuts & studs. g) Installation of Restriction orifice is covered in Mechanical & Piping Contractor's Scope however, Mechanical efforts and material handling equipment , if required shall be arranged by Instrumentation Contractor.

Size : 1.5", 300# RF

Size : 2", 300# RF

Size : 3", 300# RF

Size : 4", 300# RF

Size : 6", 300# RF

Size : 8", 300# RF

Size : 10", 300# RF

Size : 12", 300# RF

INSTALLATION OF CORIOLIS FLOW METER

Coriolis Flow meter (jacketed/ non- jacketed) is to be installed on the process line and flow transmitter to be installed on pre- fabricated stanchion . The activity includes following works: a) Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Coriolis Flow meter to be supplied by Manufacturer along with Sensor, Transmitter, cables from Sensor to transmitter. c) Installation of flowmeter in the process line, bolting and other similar activities and installtion of transmitter on pre-fabricated stand/ stanchion. d) Co-ordinating with the mechanical subcontractor for providing the exact flange to flange dimensions in the pipeline for mounting the Flow meter. e) Scope includes cabling from Flow sensor to Transmitter as per Manfacturer requirement / approved vendor drawing/ installation manual. Connection of the transmitter to the signal cable , Connection of power cable to the transmitter including instrument earthing. f) Contractor shall provide technical assistance to the manufacturer specialist for calibration, start-up & commissioning. g) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard h) Unused entries to be plugged i) If required during installation of Coriolis Flow meter, making temporary supports / scaffolding etc. is in contractors scope of work. j) Any other work not specified above but required for of installation of Coriolis flowmeter assembly in the process line is also in contractor's scope. k) Free Issue to contractor :-Supply Coriolis flow meter along with transmitter, cable glands , studs & nuts, gaskets, cables/special cables, trays etc.

Line Size/ Pressure Rating -2" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -3" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -6" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -8" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -10" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -12" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -4" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

INSTALLATION OF ULTRASONIC FLOW METER

Ultrasonic flowmeter is to be installed on the process line and flare line. The activity includes following works: a) Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Ultrasonic flowmeter is supplied along with set of sensor & receiver units, electronic control unit, flanged nozzles for installation of sensor & receiver units, retractable mechanism (complete with flanged ball valves) & set of interconnecting cables & other accessories. c) Installation of Ultrasonic flow meters including mounting of the instrument of different sizes in pipeline located at different elevations,co-ordinating with the mechanical contractor for providing the exact flange to flange dimensions in the pipeline for mounting the Flow meter. d) Check the alignment of pipeline for mounting the flowmeter. e) Check whether proper supports are provided on the upstream & downstream pipeline and whether the provided supports are adequate for holding the meter in pipeline. f) Check the proper flow directions g) Scope of work includes drilling of pipe, welding of flanged nozzles on the process line. Fixing , alignment, bolting of the retractrable mechanism along with sensor / receiver units on the flanged nozzle. h) Fixing of the electronic control unit on the pre- fabricated mounting stand/ stanchion. Laying, support & clamping of interconnecting cables between sensor-receiver units & to the electronic control unit. i) Connection of power & signal cables to the electronic control unit including instrument earthing. j) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard k) Unused entries to be plugged l) Contractor shall provide technical assistance to the manufacturer specialist for calibration, start-up & commissioning. m) For clamp-on type Ultrasonic flow meter in Flare , Contractor shall co-ordinate with manufacturer for installation until performance requirement is met. n) If required during installation of flow instrument making temporary supports / scaffolding etc. is in contractors scope of work o) Any other work not specified above but required for installation of ultrasonic flowmeter on the process line is also in contractor's scope. p) Free Issue to contractor :- Supply of ultrasonic flow meter, retractable assembly, flanged ball valves, flanged nozzles, sensor receiver units, electronic control unit, interconnecting cables, trays , cable glands studs & nuts, gaskets etc.

Line Size/ Pressure Rating - 14" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 20" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 10" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 16" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 36" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 48" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

Line Size/ Pressure Rating - 88" / ANSI 300 # RF : Material of Construction of Process Line - ASTM A 106 Gr.B

INSTALLATION OF ELECTROMAGNETIC FLOW METER

Electromagnetic flow meter is to be installed on the process line and flow transmitter to be installed on stanchion in case of remote type. The activity includes following works: a) Scope of work includes taking delivery of magnetic flow meter from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Installation of electromagnetic flow meters of different sizes including mounting of instrument in pipeline located at different elevations, coordinating with the mechanical subcontractor for providing the exact flange to flange dimensions in the pipeline for mounting the flowmeter. c) Checking the alignment of pipeline for mounting the flowmeter. d) Checking whether proper supports are provided on the upstream & downstream pipeline and whether the provided supports are adequate for holding the meter in pipeline. e) Installing the grounding rings. f) Checking the proper flow directions, connecting the earth wires from grounding rings to the nearest earth pit including supply of required length of G.I earth wires g) Connection of grounding cable from grounding rings to transmitter head i) Installation of flow meter is covered in Mechanical & Piping Contractor's Scope however, Mechanical efforts and material handling equipment , if required shall be arranged by Instrumentation Contractor. j) Connection of power & signal cables to the electronic unit including instrument earthing. k) Unused entries to be plugged l) If required during installation of flow instrument making temporary supports / scaffolding etc. is in subcontractors scope of work. m) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard n) Any other work not specified above but required for of installation of magnetic flowmeter on the process line is also in subcontractor's scope. o) Free Issue to contractor :- Supply of magnetic flow meter, cables, trays , cable glands etc

Line Size/ Pressure Rating -2" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -3" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -4" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -6" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

Line Size/ Pressure Rating -8" / ANSI 300 # : Material of construction of process line ASTM - A106 Gr.B

INSTALLATION OF DIFF. PRESSURE TRANSMITTERS FOR FLOW MEASUREMENT WITHOUT DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Fixing of the transmitter on the mounting stand/ stanchion. b) Installation & connection of valve manifold (2-way, 3-way or 5-way as the case may be) to the transmitter and to the impulse line/process line/impulse pipe (upto the oval flange). c) Cleaning, Flushing and Hydraulic test of the impulse line for the transmitter. Payment for the same is covered in Fabrication and installation of Impulse Pipes. d) Connection of the transmitter to the signal cable. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) Unused entries to be plugged g) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. h) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. i) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings j) Free Issue to the contractor:- Supply of diff pressure flow transmitters, valve manifolds, cable, trays, glands , hook-up material etc

INSTALLATION OF DIFF. PRESSURE TRANSMITTERS FOR FLOW MEASUREMENT WITH DIAPHRAGM SEAL (SMART / CONVENTIONAL TYPE & EX PROOF / IS)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) DP Flow Transmitters are supplied with :- i) Flanged diaphragm seal of various sizes & pressure rating, ii) Drip ring of various sizes. b) Fixing of the transmitter on the mounting stand/ stanchion. c) Installation, bolting & tightening of flanged diaphragm seal along with drip ring on the flanged nozzle (of vessel or on process line). Isolation valves shall be installed on the flushing ports of the drip ring. d) Laying, supporting, clamping of capillary tubes of diaphragm seal transmitter. e) Cleaning, Flushing and Hydraulic test of the impulse line for the transmitter. Payment for the same is covered in Fabrication and installation of Impulse Pipes. f) Laying of impluse capillary line from diaphragm seal to transmitter & Connection of the transmitter to the signal cable. g) If required during installation of transmitter, making temporary supports / scaffolding etc. is in contractors scope of work. h) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard i) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work. j) Installation with Pre-fabricated with impulse piping arrangement with manifold (as applicable) as per approved hookup drawings k) Free Issue to the contractor:- Supply of diff pressure flow transmitters with diaphragm seal , drip ring and its accessories like nuts , bolts & gaskets,isolation valves, cables , trays , glands , Hook-up materials,tray for capillary routing etc .,

INSTALLATION OF INTEGRAL ORIFICE PLATE ASSEMBLY WITHOUT TRANSMITTER

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Fixing of integral orifice assembly in the process line, (threading, cutting & bolting and other similar activities.) b) Connection of the transmitter to the signal cable c) If required during installation of flow instrument making temporary supports / scaffolding etc. is in contractors scope of work. d) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard e) Any other work not specified above but required for of installation of integral orifice assembly with trans. in the process line is also in contractor's scope. f) Free Issue to contractor :- Supply of integral orifice assembly with transmitter & valve manifold & cable gland etc.

Line Size/ Pressure Rating - 1 1/2" / ANSI 150# RF/ 300 # RF/ 600# RF

SUPPLY AND INSTALLATION OF ROTAMETER (VARIOUS SIZES AND PRESSURE RATING)

Rotameter of 2" size and Pressure Ratings 150# are to be supplied and installed between the piping flanges. Installation activity includes following works.Size, rating and specification details shall be shared later a) Scope of work includes taking delivery of rotameter from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) Supply and Installation of the glass tube / flanged metal tube Rotameters of 2" size in line including mounting of the instrument in line located at different elevations, coordinating with the mechanical subcontractor for providing the exact flange to flange dimensions in the pipeline for mounting the meter. c) Check the alignment of pipeline for mounting the meter. d) Installation & Fixing rotameter in the process line, bolting and other similar activities. e) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard f) If required during installation of flow instrument making temporary supports / scaffolding etc. is in contractors scope of work. g) Any other work not specified above but required for of installation of rotameter in the process line is also in contractor's scope.

INSTALLATION OF VENTURI METER

Scope of work includes taking delivery of venturi meter from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. a) Installation of the venturi meter (various size) along with the flange assembly (various sizes & pressure rating) in the process line, bolting of gaskets and other similar activities. b) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard c) If required during installation of venturi , making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for installation venturi in the line is also in contractor's scope of work. e) Free Issue to contractor :- Supply of venturi, gaskets, nuts & studs.

INSTALLATION OF LOCAL INDICATORS (SMART / CONVENTIONAL,TYPE & EX PROOF / IS )

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation and Fixing of the local indicator on the pre-fabricated mounting stand/ stanchion d) Connection of the local indication power supply from control system. c) If required during installation of local indicator, making temporary supports / scaffolding etc. is in contractors scope of work. d) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard e) Any other work not specified above but required for installation of local indicator is also in contractor's scope of work. f) Free Issue to the contractor:- Local indicator, cable , cable gland

INSTALLATION OF PSV, TSV, ERV & PVRV

PSV, TSV, ERV & PVRV , (Various Sizes,flanged type) is to be installed. The activity includes following works; a) Scope of work includes taking delivery of PSV, TSV, ERV & PVRV from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. b) If required during installation of PSV, TSV, ERV & PVRV making temporary supports / scaffolding etc. is in contractors scope of work. c) Installation of PSV,TSV,ERV and PRV is covered in Mechanical & Piping Contractor's Scope however, Mechanical efforts and material handling equipment , if required shall be arranged by Instrumentation Contractor. d) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard e) Any other work not specified above but required for of installation of PSV, TSV, ERV & PVRV in the process line is also in contractor's scope. f) Free Issue to contractor :- PSV, TSV, ERV & PVRV

Size : 1" x 2"

Installation

Size 1.5" X 2"

Installation

Size : 1.5" X 3"

Installation

Size : 2" X 3"

Installation

Size : 3" X 4"

Installation

Size : 4" X 6"

Installation

Size : 6" X 8"

Installation

Size : 8" X 10"

Installation

Size : 3/4" X 1" , Screwed

Installation

ANALYSER SHELTER AND FIELD MOUNTED ANALYZERS

INSTALLATION OF PREFABRICATED ANALYSER SHELTER WITH ANALYSERS AND FIELD MOUNTED ANALYZERS

This item refers to the installation of pre-fabricated metallic analyser shelter. Inside the shelter, analysers and accessories are already installed (piped / tubed & wired by others). Shelter is supplied complete with: -Signal and Power distibution boxes & associated cabling with cable glands. -Utility distribution network (Inst. air, water ,flare etc.) -Lighting fixtures. -AC/HVAC units with panels and with base frame & pressurising system (i.e blowers) & air intake suction duct. -Sample conditiong systems/ Primary sample conditioning systems. -Calibration ,carrier gas, zero gas cylinders for analysers (as applicable) along with pre-fabricated calibration gas rack with canopy -Gas detectors & Warning panels -Analysers & its control units -Shelter Safeguarding PLC -Liquid validation tanks & validation bottles -Liquid Sample recovery system -Retractable sample probe - Eyewash -Fast Loop Pump skid -Utilty headers with internal utility distribution piping/tubing -F&G Instruments as per requirement - Louvers -MCT blocks -Bulkhead unions -Flame arrestor -Table & chair -Other equipmements & accessories like anchor bolts, grouting plates etc as per project requirement. Each of the above mentioned equipment is installed (except AC/HVAC system) piped/tubed and wired upto tie-in or terminal strips in the junction boxes or switches.

The listed below following activities are to be performed by erection contractor under Supervision of analyser Vendor. Supervision of Erection/Installation by analyser Vendor. a) Taking delivery from warehouse or from the places of storage, handling, unpacking, on site transportation of shleter upto concrete base (provided by others on the site). Scope also includes the transpotation of all loose supplied items from warehouse or place of storage to the site location. b) Installation of the shelter in the correct postion as per project layout drawing/ vendor drawing & fixing the shelter in postion with the anchor bolts & grouting (as applicable) on the concrete base .Contractor shall do necessary chipping of pockts (if required). c) Installation & connection of the those items supplied loose (e.g. retractable sample probes, IJB skid, canopies, AC/HVAC Units with panels, sample tubing/piping between sample take-off probe and the SHS located on shelter, liquid validation tanks, sample recovery system, validation bottles, carrier and calibration gas & zero gas bottles/ cylinders with pre-fabricated rack with canopy ,eye wash, shelter ladder, fresh air duct supports, special tubing like EHT, Pre-Insulated, electropolished and sulfinert coated tubing with their accessories and seal kits, EHT JBs (in field as applicable), anchor bolts, grouting plates, fresh air ducts with bird mesh and LEL Gas detector box, chemical filter assembly, fast loop pump skids ducting between shelter & HVAC units ,gaskets, nuts bolts, etc supplied by analyser vendor). d) Installation of PSHS near tapping points etc. Fabrication of frames for mounting the PSHS and EHT JBs.

e) Study the shortest & optimal route for the sample lines/fast loop and utility lines.Installation of cable tray & tube trays between the sample probe and analyser shelter with supports on route, lay sample lines (EHT/Electropolished/Sulfinert Coated/ Pre-Insulated (pipes /tubes) & fast loops including accessories in accordance with the project drawings. g) Installation of HVAC units or AC supplied supplied loose, which shall be installed together with the air intake duct of the blower and interconnect blower/AC to the air suction duct of the shelter. h) Connection of the utilty headers at the tie-in point of the shelter. i) Signal & power cable supporting, laying, clamping & termination. j) Hydraulic test of sample lines & utility lines as per project requirement. k) Shelter & analyser junction boxes, IJBs, PDBs frames, etc., shall be grounded by means of connection to grouding network with single core copper wire according to the project drawing. l) Contractor shall provide technical assisatnce to the analysers/NIR manufactutrer specialist wherever required for calibration, start up & pre-commissioning & commissioning activities during SAT (site acceptance Test) and model build up of analyser package. m) If required during installation, making temporary supports / scafolding etc. is in contractors scope of work.

n) Supply & erection of pipes/tubes with required fittings between probe & Primeary/Secondary sample handling system, for fast loop returns of sample from SHS to any process lines,Sample Return Tubing / vent and drain tubing / Fast Loop tubing to Plant Vent / Flare from Analyzer Vent / Drain Header, calibration bottles and secondary sample handling system.Total 360 meters tube/pipe length considered between tapping points (for three analysers located inside shelter. For fast loop return common return line considered so another 120 meters added. Approx 20 meters tubing between SHS & Validation tanks/SRS/Vendor & drain headers. Total tube/piping to be considered for analyser package =500 meters (to be supplied and installed by site contractor. o) Loop checking for analog, digital and serial communication signals between Analyzers ,shelters and customer DCS / PLC / ESD. p) Laying and termination of Signal, Power & Communication cables for field analysers,analyser shelters, fast loop pump skids, liquid recovery system skid, IJB skid, Carrier gas rack, HVAC units, sample probe, EHT Jbs etc. q)Laying & termination of Serial communication cables between the Analyzes(located in field cabinets) to Anlyser Shelter. Also laying and termination of the serial communication cables between analyser shelter and DCS in control room. r) Laying & supply of GI cable trays for sample tubing between Analyzer Shelter / Field analyser cabinet and Sample Take-off point / Return point. s) Laying & supply of GI cable trays for Instrumentation signal cables, UPS power cables, serial communication cables between Analyzer Shelter / Field analyser cabinet and Sample Take-off point, Fast loop pump skids, Liquid recovery system skids, HVAC units and Control Room. t) Any other work not specified above but required for of installation of analyser and analyser shelter is also in contractor's scope of work. u) Exclusion in Contractor's scope:- Supply of Analyser shelter with canopy, Analyser, retractable sample probes, analyser control unit / transmitter, Safeguarding PLC, HVAC Units with panels, SHS (primary & secondary), PDBs, JBs, F&G detectors, liquid validation tanks, validation bottles, sample recovery system, calibration, carrier gas & zero gas bottles with pre-fabricated rack with canopy ,eye wash, anchor bolts, grouting plates, fresh air ducts, fast loop pump skids ,gaskets, nuts bolts, & accessories etc.

Field Mounted Analyzers

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation of field mounted analysers with analyser racks/field mounted cabinets with utility connections,purging & cooling arrangements for the field mounted cabinet, cable for interfacing with CPCB & PCBA interface (as per approved specification/ design basis), and installation of cables from field mounted analyser cabinet to SRR and further to ADAS in Main control room (as per approved specification/ design basis), inspection, testing, Calibration and commisioning b) Special tools etc shall be in the scope of contractor. c) Fabrication of Support steel, installation and painting of all supports required d) Analyzer panel/rack installation e) Fabrication, installation and painting of protection shelter, if required f) Cable trays/conduits installation from instrument to junction box g) Installations and connection to the process of sampling and conditioning systems h) Cables installation for connection of analyzers up to the junction box i) Installation and connection of main power supply to the analyzer j) Installation and connection of pneumatic and/or electronic signals to/from analyzers k) Installation of sample conditioning system and cylinders.Analyser cabinet installation shall be in Contractor's scope. l) Execution connections m) Grounding of shelters and analyzer case, by means of connection to the general grounding network. n) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard o) Any other work not specified above but required for of installation of Analyzers is also in contractor's scope of work. p) Any activity not specified above but required for the installation shall be in the scope of contractor. q) Installation of Canopies for Analyser cabinet shall be in the scope of contractor r) Free Issue to the contractor:- Analysers , cable, trays, glands , Analyser cabinet etc.,

HC in Water Analyser

Calorimeter Analyser

INSTALLATION OF GAS DETECTOR/ FLAME DETECTOR/ BEACONS/ HOOTERS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc.

H2 Detectors In field Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation & Fixing of the detector on the mounting stand as per installation manual provided by detector vendor. b) Installation of canopy which is supplied by Detector vendor c) Installation of detector on the supports d) Installation of fire alarm modules , barriers (for IS devices) inside Junction box and connection of non-addressable devices to barriers & modules upto Fire alarm panel. e) Cable trays/conduits installation from instrument to junction box. f) Connection of the Gas Detector to the signal cable. g) Cables installation for connection of instruments up to the junction box h) Calibration / Functional test. i) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard j) If required during installation of gas detector, making temporary supports / scaffolding etc. is in contractors scope of work. k) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work l) Free Issue to contractor: Supply of Detector & cable , glands , tray , Canopies , Calibration kit etc

H2 Detectors In control Room / Substation a) Installation and Fixing of the detector on the column or any wall support as per installation manual provided by dector vendor. b) Connection of the Gas Detector to the signal cable. c) Cable trays/conduits installation from instrument to junction box. d) Cables installation for connection of instruments up to the junction box/cabinet e) Calibration / Functional test. f) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard g) If required during installation of gas detector, making temporary supports / scaffolding etc. is in contractors scope of work. h) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work i) Free Issue to contractor: Supply of Detector & cable, glands , tray. Calibration kit

H2S Detectors in field Installation of gas detector as per scope of work defined at serial no 7.1

H2S Detectors in Duct in Control room & Substation a) Installation and Fixing of the detector on the duct as per installation manual provided by detector vendor. b) Connection of the Gas Detector to the signal cable. c) Cable trays/conduits installation from instrument to junction box. d) Cables installation for connection of instruments up to the junction box/cabinet e) Calibration / Functional test. f) Supply, stenciling and Installation of Tag plate for instrument as per Installation standard g) If required during installation of gas detector, making temporary supports / scaffolding etc. is in contractors scope of work. h) Any other work not specified above but required for installation of transmitter is also in contractor's scope of work i) Free Issue to contractor: Supply of Detector & cable , glands , tray , duct mount kit , Calibration kit

Hydrocarbon Detectors in Field Installation of gas detector as per scope of work defined at serial no 7.1

Hydrocarbon Detectors in Control Room & Substation Installation of gas detector as per scope of work defined at serial no 7.4

UV/IR Flame Detector Installation of Flame detector as per scope of work defined at serial no 7.1

Hooters (in field and control room/ substation) Installation of Hooter as per scope of work defined at serial no 7.1

Hooter acknowledgement box (in control room/ substation) Installation of Hooter acknowledgement box as per scope of work defined at serial no 7.1

Beacon (in field and control room/ substation) Installation of Beacon as per scope of work defined at serial no 7.1

Open Path Flammable Gas Detectors Installation of open path gas detector (Transmitter- Receiver) with mounting assemblies suitable for 4" pipe mount and as per scope of work defined at serial no 7.1. Scope of work also includes proper alignment of transmitter and receiver unit.

Manual Alarm call Point located in field Installation of Manual Alarm call point as per scope of work defined at serail no 7.1. Scope of work also included proper interface of manual alarm call point with fire alarm system

Manual Alarm call Point located in control room/ Substation (Break glass type - safe area) Installation of Manual Alarm call point as per scope of work defined at serail no 7.1. Scope of work also included proper interface of manual alarm call point with fire alarm system

Manual Alarm call Point located in control room/ Substation ( Ex-d Break glass type - Battery room) Installation of Manual Alarm call point as per scope of work defined at serail no 7.1. Scope of work also included proper interface of manual alarm call point with fire alarm system

Optical Smoke detectors inside control room/ Substation (False flooring/ ceiling/ Room Void) Installation of Optical Smoke detectors as per scope of work defined at serail no 7.1. Scope also includes the interface of smoke detectors with Fire alarm system

Optical Smoke detectors inside control room/ Substation (HVAC duct) Installation of Optical Smoke detectors as per scope of work defined at serail no 7.1. Scope also includes the interface of smoke detectors with Fire alarm system

Response indicators for False ceiling, False floor and Duct Optical Smoke detectors inside control room/ Substation Installation of Response indicators as per scope of work defined at serail no 7.1. Scope also includes the interface of Response indicators with Fire alarm system

Rate of rise type Heat detectors inside control room/ Substation (Battery room) Installation of Rate of rise type Heat detectors as per scope of work defined at serail no 7.1. Scope also includes the interface of heat detectors with Fire alarm system

Fixed type Heat detectors inside control room/ Substation Installation of Fixed type Heat detectors as per scope of work defined at serail no 7.1. Scope also includes the interface of heat detectors with Fire alarm system

Illuminated fire exit lights inside control room/ Substation Installation of fire exit lights - ceiling type or wall mounted as per scope of work defined at serail no 7.1. Scope also includes the interface of fire exit lights with Fire alarm system

Fire alarm modules for Manual Alarm call Point located in field Installation of Fire alarm modules with EOL resistors as per scope of work defined at serail no 7.1. Scope of work also included proper interface of modules with fire alarm system

Fire alarm modules for Heat detectors & Manual call poit in battery room, Duct smoke detectors, Exit lights located inside control room / Substation Installation of Fire alarm modules with EOL resistors as per scope of work defined at serail no 7.1. Scope of work also included proper interface of modules with fire alarm system

Barriers for IS Heat detectors in battery room and Duct smoke detectors located inside control room / Substation Installation of Barriers as per scope of work defined at serail no 7.1. Scope of work also included proper interface of barriers with fire alarm system

Fire alarm modules for interface with systems (ESD (F&G), HVAC, Clean agent,Battery panel etc) located inside control room / Substation (DI to FAS) Installation of Fire alarm modules with EOL resistors as per scope of work defined at serail no 7.1. Scope of work also included proper interface of barriers with fire alarm system

Fire alarm modules for interface with systems (ESD (F&G), HVAC, Clean agent,Battery panel etc) located inside control room / Substation (DO from FAS) Installation of Fire alarm modules with EOL resistors as per scope of work defined at serail no 7.1. Scope of work also included proper interface of barriers with fire alarm system

Installation of Fire alarm system cabinet inside control room / substation

Installation of FO patch cords between Fire alarm cabinet and FO backbone cabinet

Installation of Fire alarm dual screen workstation at Firestation

Installation of HMI cable between FAS workstation and Repeater fire alarm panel at Firestation

INSTALLATION OF CCTV, PA, FCS, TELEPHONE IN FIELD AND BUILDINGS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation of Telephone/Acoustic booth/Visual light/Sounder/Loudspeaker/Field call station/Flashing Beacons/Speaker for safe area (including Junction box) on the supports & all associated accessories for telecom system b) Installation of Telecom Equipment / cabinets, instrument & all associated accessories for telecom system c) Equipment erection, alignment and fixing d) Installation of canopy which is supplied by vendor e) Cable trays/conduits installation from devices to junction box and Junction box to cabinet. f) Signal and Power Cables installation for connection of devices up to the junction box and Junction box to cabinet including Gland installation g) Grounding of the devices and its supports as required h) Supply, stenciling and Installation of Tag plate for devices as per Installation standard i) Loop check and Cable testing like megger, continuity test, etc... j) FO cable splicing, termination & testing, under supervision of vendor. k) Structured cabling shall be terminated & tested by Certified technician, under supervision of vendor shall be of contractor's scope. Test report shall be generated in pdf format. l) If required during installation of devices, making temporary supports / scaffolding etc. is in contractors scope of work. m) Any other work not specified above but required for installation of devices is also in contractor's scope of work n) Free Issue to contractor: Supply of Telephone, Acoustic booth, Visual light, Sounder, Loudspeaker, Field call station, Flashing Beacons, Speaker for safe area (including Junction box), cable, glands, tray, Canopies, etc.,

INSTALLATION OF PA AND FCS DEVICES

PA Loudspeaker(25W Ex Proof) - outdoor with individual JB

15 Watt Loudspeaker, Weather Proof /Flameproof, Indoor , Wall Mounted/Box mounted along with individual JB

6W/8W Loudspeaker, Weather Proof , Indoor , Ceiling Mounted/Box type along with individual JB

Ex proof PA field station, wall mounted/field mounted, Indoor/Outdoor type along with 25W speaker and Flashing beacon

Acoustic hood for FCS

Canopy for FCS

Flashing beacon , Explosion Proof , Outdoor , Pole Mounted

Indoor/Safe area Junction box for speaker.

Outdoor Junction box near speaker/Distribution JB.

Flame Proof Junction box for FCS

INSTALLATION OF TELEPHONE SYSTEM (IP PHONES, ANALOG PHONES, INTERMEDIATE DISTRIBUTION FRAME, ACOUSTIC HOOD, HOOTERS, BEACONS, RJ45 SOCKETS FOR IP PHONES ETC)

Installation of floor mounted Telephone cabinets inside SRR / control room

Installation of wall mounted Telephone cabinets inside Substation

Installation of FO patch cords between Telephone cabinet and FO backbone cabinet

Installation of IP phones inside control room / substation

Installation of RJ45 sockets inside control room / substation inlcuding the termination box

Installation of Ex-d Analog phones inside control room / substation including lettering for tag identification

Installation of Ex-d Analog phones in field

Installation of Acoustic hood for Analog phones in field

Installation of Hooters for Analog phones in field

Installation of Beacons for Analog phones in field

Installation of IDF in field - 5 pair

Installation of IDF in field - 10 pair

Installation of floor mounted LAN cabinets inside SRR / control room / Admin building / Firestation

Installation of wall mounted LAN cabinets inside Substation

Installation of FO patch cords between LAN cabinet and FO backbone cabinet

Installation of RJ45 sockets for LAN connectivity including the termination box

Installation of FO cabinets inside SRR / control room

INSTALLATION OF CCTV CAMERA (EX. PROOF ) - PTZ CAMERA & THERMAL CAMERA IN FIELD, DOME TYPE CAMERA CONTROL ROOM & SUBSTATION

This item refers to the installation of CCTV system, each CCTV system consists of CCTV cameras, CCTV system cabinet, Poles for mounting CCTV camera, Junction boxes, CCTV Monitors & interconnecting cables etc. Scope of work includes taking delivery of CCTV system hardware from warehouse or from the place of storage, on-site transportation, handling, storage, unpacking etc. Pole and Cabling Works for Installation of CCTV systems shall be paid separately as per respective items.

Ex Proof CCTV camera along with the accessories such as wiper assembly, Pan & tilt assembly etc., (To be Installed in the field at various locations) CCTV Cameras with Ex proof enclosure and wiper assembly:- The installation work includes following activity a) Collection of CCTV camera along with accessories from warehouse, on site transportation, verify quantity & status of CCTV cameras and its accessories. b) Prefabrication & installation of the supports. These supports shall be welded or bolted to the structures, for fixing supports on concrete structure HILTI I Anchor's shall be used. Supports shall be painted. c) Supply and installation of poles for mounting the CCTV camera is in Contractor's scope d) Installation & fixing of CCTV cameras along with the accessories (such as wiper assembly, pan & tilt assembly, water unit assembly etc.,).Installation will be as per vendor drawing. e) Connection of the cooling water line to the CCTV camera wiper assembly. f) Installation of washer unit tubing assembly shall be in Contractor's scope. Supply and installation of the washer unit stanchion/stand shall be in Contractors scope. g) Connection of the power supply cable and control cable to the CCTV camera. h) Installation & testing of camera shall be done under supervision of CCTV vendor and contactor to provide all the required assistance.. i) Installation of Ex proof junction box with canopy which is supplied by CCTV vendor in which receiver and encoder units are installed on the prefabricated mounting stand. j) CCTV system cabinets and monitors are to be installed at various control room as indicated above. k) Laying, Supporting and clamping of all types of cables (power supply, signal, Video cables, VGA cables and communication cables) termination and testing shall be done under supervision of CCTV system vendor specialist. l) FO cable splicing and termination under supervision of vendor shall be in contractor's scope. m) FO cable conduit shall be supplied and installed by Contractor n) If required during installation of poles for CCTV camera, making temporary supports / scaffolding etc. is in Subcontractors scope of work.. o) Any other activity not indicated above and required for the completion of installation of CCTV system shall be under contractor's scope of work. p) Temporary protection to be provided. q) Free issue to Contractor - CCTV camera + wiper unit , cables , junction box, glands , trays , washer unit assembly, other mounting accessories etc

INSTALLATION OF CCTV CABINET

Installation of CCTV Cabinet as per scope of work defined at serial no.26.1 & 26.2

INSTALLATION OF JUNCTION BOX

Installation of CCTV junction boxes for receiver / power supply distribution to Cameras at field as per scope of work defined at serial no.21

INSTALLATION OF CCTV MONITOR & LARGE SCREEN MONITOR

a) Installation & Fixing of the CCTV monitor on the console (MSQ, BXP). b) Installation and fixing of the CCTV monitor (24" size) along the frame. c) Connection of power supply cable and signal cable to CCTV monitor. d) If required during installation of CCTV monitor, making temporary supports / scafolding etc. is in contractors scope of work.. e) Installation of hanging type CCTV large screen monitor in building with all mounting accessories e) Any other activity not indicated above but required for the installation of CCTV monitor shall be under contractor scope of work. f) Free issue to the Contractor : CCTV monitor, power cable, signal cable and associated accessories

INSTALLATION OF TEMPERATURE PROBE, VIBRATION PROBE, KEY PHASOR, ACCELEROMETER WITH SENSOR/ TRANSMITTERS WIRED TO JB

Vibration sensor/ transmitter wired inside the JB will be supplied by Package vendor. a) Scope of work includes installation of vibration probe, temperature probe, Key phasor (sensor/transmitter) to Junction box and Cable termination between probe to sensor/ transmitter. b) If required during installation of vibration probe, temperature probe, Key phasor (sensor/transmitter) to Junction box and sensor/transmitter , making temporary supports / scafolding etc. is in contractors scope of work. c) Any other activity not indicated above but required for the installation of vibration probe and sensor/transmitter shall be under contractor scope of work. Free Issue to Contractor: JB with vibration transmitter supplied by Package vendor.

INSTALLATION OF MCT BLOCKS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) MCT Frames are to be installed in the Main control room/ Local Control Room/Satellite rack room wall. b) MCT frame shall be fixed to the control room wall with anchor bolts (HILTI Fastners) . c) All the civil work related to installtion of MCT Block on the wall is in contractor's scope. d) MCT blocks / inserts of various sizes are be fixed inside the MCT frames on the control room walls & below the Panels/cabinets e) Contractor shall study MCT layout drawing & Panels/cabinet MCT arrangement drawings, accordingly fix the MCT blocks/inserts inside the frame. f) Once the cable laying activity is completed, spare blocks shall be closed. With permission of site in charge MCT frames shall be tightened. Sealing of MCT frames for cables inside control room to be done by contractor g) Scope includes supply of cement, concrete, anchor bolts / Hilti Bolts and other similar material required for the installation of MCT blocks/frame on the wall. h) If necessary,chipping of the control room wall for installation of the MCT frame is also to be done by the contractor. i) Any other work not specified above but required for of installation of MCT frames & blocks is also in contractor's scope. Free Issue to Contractor: MCT blocks with frames, lubricants, etc.

RGB/RGG(8+8)*2

RGB/RGG(8+8)*4

RGB/RGG(8+8)*3

LAYING AND TERMINATION OF INSTRUMENTATION CABLES (FIELD/ CONTROL ROOM/ SUB-STATION) (Supply of cables & cable glands excluded in Erection contractor's scope)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. Supporting tool for laying of fibre optic cable, OFC cable splicing & OTDR is in site contractor scope. Cable pulling, Laying / Installation work includes following activity: a) All the single pair cables (including the ones between sensor/element and transmitter) /multi pair cables shall be laid in cable ducts, branch cable duct / cable trays , trenches, cable sleeves, angles, Duct Bank, Culvert, cable pulling pit, existing cable tray & existing cable ducts & shall be fixed/ tied in the position. To prepare cable pulling pits is also in contractor scope. b) All the cables/multicables delivered to the contactor shall be handled with care to avoid damage. It is not allowed to roll the drums, except for short distance movements and for drum installation on the supports.Contractor shall keep the record of each drum in writing (quantity of cable in each drum, cable laid, date of laying cable, core to core IR value (meggering) & continuty test results etc.). While laying the cable/multicable drum shall be installed on reel truck or on the support for easy rotation, cable pulling shall be carried out manually. Cable shall be laid parallel pattern and crisscrossing is not allowed c) After laying the cable/multicables both the ends of the laid cable & cable on drum shall be adequately sealed. d) Cable / multicable laid in the trays shall be clamped at every 2.5 meter (for horizontal runs), 500 mm (for vertical runs) & 1 m for bended cable trays by PVC coated stainless steel strip. All the cables shall be identified along their route by means of plastic bands. e) SS identification tag plate (bearing reference tag no as per cable schedule) shall be provided at both ends of the cable & multi cable. Cables shall be marked as follows:- i) On both sides of transit entries into buildings. ii) At 30 metre intervals along the length. iii) On one side of every duct crossing. iv) Cables shall be marked as above using a suitable metal marker attached to the cable using a stainless steel cable tie. f) Before glanding/termination meggering & continuty test shall be performed for cables. g) Cable glanding shall be done at both the ends. All cables/multicables termination at both the ends ( Field/ JB /LCP/ Push Button Station/ Local Panel Wiring etc.) shall be done by the contractor. h) Printed Ferrules at the cable termination ends shall be done by contractor as per project philosophy. Ferrules, Ferruling machines and other required accessories are in contractor scope. i) Pre-insulated tinned copper compression type lugs shall be used for cable termination. j) Contractor scope also includes the supply and tying of cable ties (nylon material) at regular intervals as per directions of Engineer Incharge. k) Cable armouring shall be grounded at one point in the field (in junction box) and cable shields shall be grounded inside control room in the circuit seperate from general ground. l) If required during laying cables making temporary supports / scafolding etc. is in contractors scope of work. m) Any other work not specified above but required for laying & pulling of the cables is also in contractor's scope of work. n) Fixing and Punching on Anodized Aluminium Tag plates clearly identifying JB Nos.and Panel Nos. shall be in the scope of Contractor. o) Rubber Grommet (if required) for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling shall be in the scope of Contractor p) Empty drums/laid drums to be shifted to the designated location by contractor as instructed by Site in charge. q) Free issue to contractor : Supply of Instrumentation, Power Cable, Fiber optic, Earthing & other serial communication cables

1Px1.5mm2 IS Blue Flame Retardant LS PVC Armoured Overall Shielded Cable

1Px1.5mm2 NIS Black Flame Retardant LS PVC Armoured Overall Shielded Cable

1Px2.5mm2 IS Blue Flame Retardant LS PVC Armoured Overall Shielded Cable

1Px2.5mm2 NIS Black Flame Retardant LS PVC Armoured Overall Shielded Cable

1Tx1.5mm2 NIS Black Flame Retardant LS PVC Armoured Overall Shielded Cable

2Px1.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

2Px1.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

2Px2.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

6Px1.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

6Px1.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

6Px2.5mm2 IS Blue Flame Retardant LS PVC Armoured Overall Shielded Cable

12Px1.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

12Px1.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

12Px2.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

12Px2.5mm2 IS Blue Flame Retardant LS PVC Armoured Overall Shielded Cable

6Tx1.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

6Tx2.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

8Tx1.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

8Tx2.5mm2 IS Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

1Px1.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

1Px1.5mm2 NIS Red Fire Resistant LSZH Armoured Overall Shielded Cable

1Px2.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

1Px2.5mm2 NIS Red Fire Resistant LSZH Armoured Overall Shielded Cable

1Tx1.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

1Tx1.5mm2 NIS Red Fire Resistant LSZH Armoured Overall Shielded Cable

2Px1.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

2Px2.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

6Px1.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

6Px1.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

6Px2.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

6Px2.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

6Tx1.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

8Tx1.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

12Px1.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

12Px1.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

12Px2.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

12Px2.5mm2 IS Red+Blue Strip Fire Resistant LSZH Armoured Overall Shielded Cable

1Px1.5mm2 IS Red+Blue Strip Fire Resistant LSZH UnArmoured Overall Shielded Cable

1Px1.5mm2 NIS Red Fire Resistant LSZH UnArmoured Overall Shielded Cable

2Px1.5mm2 NIS Red Fire Resistant LSZH UnArmoured Individual+Overall Shielded Cable

2Px2.5mm2 NIS Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable

6Px1.5mm2 NIS Red Fire Resistant LSZH UnArmoured Individual+Overall Shielded Cable

12Px1.5mm2 NIS Red Fire Resistant LSZH UnArmoured Individual+Overall Shielded Cable

2Cx2.5 Black Flame Retardant LS PVC Armoured

2Cx4 Black Flame Retardant LS PVC Armoured

3Cx4 Black Flame Retardant LS PVC Armoured

2Cx2.5 Red Fire Resistant LSZH Armoured

2Cx4 Red Fire Resistant LSZH Armoured

3Cx2.5 Red Fire Resistant LSZH Armoured

3Cx4 Red Fire Resistant LSZH Armoured

3Cx2.5 Black Flame Retardant LS PVC Armoured

1Px16AWG Yellow Flame Retardant LS PVC Armoured Overall Shielded Cable T/C-K

6Px18AWG Orange Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable T/C-K

12Px18AWG Orange Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable T/C-K

4Px23AWG Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable CAT6

2Px24AWG Red Fire Resistant LSZH Armoured Individual+Overall Shielded Cable RS485

1Px0.75mm2 NIS Black Flame Retardant LS PVC Jelly Armoured Overall Shielded Cable

4Px1.5mm2 NIS Black Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

5Px0.75mm2 NIS Blk Fl Rtd. LSPVC Jelly Armoured Individual+Overall Shielded Cable

10Px0.5mm2 IS Blk+Bl Strip Fl Rtd. LSPVC Jelly Armoured Individual+Overall Shielded Cable

20Px0.5mm2 IS Blk+Bl Strip Fl Rtd. LSPVC Jelly Armoured Individual+Overall Shielded Cable

50Px0.5mm2 IS Blk+Bl Strip Fl Rtd. LSPVC Jelly Armoured Individual+Overall Shielded Cable

6Px1.5mm2 IS-LC Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

6Tx1.5mm2 IS-LC Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

8Tx1.5mm2 IS-LC Blue Flame Retardant LS PVC Armoured Individual+Overall Shielded Cable

8C FO SM Pur Fire Rest ZH, Armoured

24C FO SM Pur Fire Rest ZH, Armoured

LAYING & TERMINATION OF EARTHING CABLES

a) Laying and termination of both ends of earthing cables from earth bus bar to the Local panels/ conduits/ trenches as required. b) Laying and termination of earthing cable from JB/ Field Instruments, cable tray, cable duct, local panel etc. to Dispatcher ( Field Bus Bar). c) If required during laying of earthing cable, making temporary supports / scaffolding etc. is in contractors scope of work. d) Any other work not specified above but required for laying of earthing cable is also in contractor's scope of work. e) Earthing shall be as per project drawing/as per instrument/panel manufacturer recommendation.

Earthing Conductors , IEC ,CU Conductor , PVC Insulated, 1 x 2.5 Sq.mm

Earthing Conductors , IEC ,CU Conductor , PVC Insulated, 1 x 6 Sq.mm

Earthing Conductors , IEC ,CU Conductor , PVC Insulated, 1 x 10 Sq.mm

INSTALLATION OF IMPULSE PIPES & SEAL POT

1/2" Seamless Pipe, ASTM A106 Gr.B, PL,SCH 160, IBR

Erection

1/2" Seamless Pipe, ASTM A106 Gr.B, PL,SCH 160

Erection

Seal Pot(3"), ASTM A106, GR.B, 1/2", IBR

Erection

90° ELBOW, 1/2" x 1/2", 3000#, IBR

Erection

90° ELBOW, 1/2" x 1/2", 3000#

Erection

90° ELBOW, 1" x 1", 3000#

Erection

90° ELBOW, 3/4" x 3/4", 3000#, IBR

Erection

Globe Valve, 1/2" Valve, 800#, IBR

Erection

Globe Valve, 3/4" Valve, 800#,

Erection

Globe Valve, 1" Valve, 800#,

Erection

Pipe Nipple, 1/2" NPTM x 1/2" PE, Sch. 160 Min, IBR

Erection

Pipe Nipple, 1/2" NPTM x 1/2" PE, Sch. 160 Min

Erection

Pipe Nipple, 3/4" NPTM x 3/4" PE, Sch. 160 Min, IBR

Erection

Gate Valve, 1/2" Valve, 800#, IBR

Erection

Gate Valve, 3/4" Valve, 800#

Erection

Gate Valve, 3/4" Valve, 800#, IBR

Erection

Gate Valve, 1" Valve, 800#

Erection

Gate Valve, 1/2" NPTF x 1/2" NPTF, 800#, SS316

Erection

1/2", Flange, 300# RF, IBR

Erection

1/2", Flange, 150# RF, IBR

Erection

1/2", Flange, 600# RF

Erection

1/2", Flange, 300# RF

Erection

3/4", Flange, 300# RF

Erection

3/4", Flange, 600# RF

Erection

3/4", Flange, 600# RF, IBR

Erection

1/2" Gasket

Erection

3/4" Gasket

Erection

1" Gasket

Erection

COUPLING, 1/2" x 1/2" , 3000#, IBR

Erection

COUPLING, 1/2" x 1/2" , 3000#

Erection

CAP, 1/2" NPTF, 3000#, IBR

Erection

CAP, 3/4" NPTF, 3000#

Erection

CAP, 3/4" NPTF, 3000#, IBR

Erection

EQUAL TEE, 1/2", 3000#

Erection

EQUAL TEE, 1/2", 3000#, IBR

Erection

1/2" Stud Bolt & Nut

Erection

3/4" Stud Bolt & Nut

Erection

1" Stud Bolt & Nut

Erection

Blind flange ,3/4" 600#

Erection

Blind flange ,1" 600#

Erection

UNEQUAL TEE, 3/4" x 1/2" x 3/4", 3000#

Erection

UNEQUAL TEE, 3/4" x 3/4" x1/2", 3000#

Erection

UNEQUAL TEE, 1" x 1/2" x 1", 3000#

Erection

UNEQUAL TEE, 1" x 1/2" x 1", 6000#

Erection

INSTALLATION OF IMPULSE TUBES

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operation: a) Contractor shall study optimal routing from the process connection up to the instrument as per process hook up drawing provided by the MPMC. b) Laying, supporting, clamping, cutting, theading bending & other similar works involved in fabrication of hookup of SS tubes, tube fitting and accessories. c) Fixing of isolation valves & tube fittings etc as per process hook up drawing d) Instrument Manifold installation, supporting and clamping e) SS tube connection to the process / impulse pipe &, to the instruments. f) Cleaning / blowing & pressure test of the tubing and dechocking of Impulse lines if required. g) Impulse tube shall be calmped at every one meter interval. h) Sealing of all threaded joints using suitable sealants and/ or by seal welding as specified in hook-up drawing i) PWHT, Radiography, DP test etc. shall be applicable as per project requirement. j) Proper clamping shall be done for overhead SS tubes. k) Pressure test / leakage test shall be done for fittings and ferrule joints. l) Hook-ups shall be fabricated and installed strictly as per project hook-up drawings maintaining required slope from tapping point m) Erection of pipe listed in BOM below includes erection of all the pipe fittings, seal pot, valves & other accessories as per Hook- up drawings. n) Also, Scope includes the erection of any hook- up , loose supplied by package vendor as per the hook- up drawing supplied by package vendor. For package loose supplied Hook Up Material, Unit rate of erection is applicable. o) If required during Installation of impulse tube making temporary supports / scafolding etc. is in contractors scope of work. p) Any other work not specified above but required for installation SS tubes is also in contractor's scope of work. q) Free issue - SS Tube, SS Tube fittings, valves and other accessories, etc.,

Seamless Tubing 1/2" OD x 1.65 mm WT ASTM A 269 TP 316L stainless steel

Erection

Tube Male Connector 1/2" NPTM X 1/2" OD ,316 stainless steel

Erection

Tube Female Connector 1/2" NPTF X 1/2" OD ,316 stainless steel

Erection

Male Tube Adaptor 3/4""MNPT X 1/2" OD ,316 stainless steel , 3000#

Erection

Equal Tee 1/2" OD x 1/2" OD x 1/2" OD, 316 stainless steel

Erection

Tube Globe Valve, 1/2" NPTF, 316 stainless steel, 3000#, IBR

Erection

Tube Globe Valve, 3/4" NPTF, 316 stainless steel, 3000#

Erection

Tube Globe Valve, 1" NPTF, 316 stainless steel, 3000#

Erection

Tube Union,1/2" OD x 1/2" OD, 316 stainless steel

Erection

Ferrule for 1/2" OD SS316L Tube

Erection

Tube Cap, 1/2" OD, 316 stainless steel

Erection

Tube Gate Valve, 1/2" NPTF x 1/2" NPTF, 316 stainless steel, 800#

Erection

INSTALLATION OF INSTRUMENTS AIR DISTRIBUTION MANIFOLD

Scope of work also includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc and installation of Instrument Air Manifold as per applicable Hook up drawings. The activity includes follwing operation: a) Installation of prefabricated supports on the columns & other permanent structure in the plant. These supports shall be welded or bolted to the structures, for fixing supports on concrete structure HILTI Anchor's shall be used. Supports shall be painted. b) Fixing of instrument air distribution manifold on the supports. c) Fixing of pipe fittings, tube fittings, isolation valves & drain valves etc on the air distribution manifold. d) Connection of instrument air supply line & to the instrument. (for both direct connection to air header as well as through manifold) e) Cleaning / blowing & pressure test of the instrument air distribution manifold alongwith SS tubing up to the instrument. f) Scope includes supply of welding elecctrodes, paints , clamps, supports sealing compound & other consumables etc g) If required during Installation of air distribution manifold, making temporary supports / scafolding etc. is in contractors scope of work. h) Any other work not specified above but required for installation of air distribution manifold is also in contractor's scope of work. i) All connections on instrument Air Manifold shall be SS TIG Welded. Ball valve shall be of approved make only. Radiography applicable for all welded joints. j) Free issue - Air distribution manifold with isolation valves and plugs

Air Distributor 6 Users (1/2"FNPT), Body Connection 1" ANSI- 300# RF Inlet and Drain Connection ( 1/2"FNPT), ASME, Sch 80, SS316 with Ball Isolation Valves

Erection

Air Distributor 4 Users (1/2"FNPT), Body Connection 1" ANSI- 300# RF Inlet and Drain Connection ( 1/2"FNPT), ASME, Sch 80, SS316 with Ball Isolation Valves

Erection

Air Distributor 10 Users (1/2"FNPT), Body Connection 2" ANSI- 300# RF Inlet(1" Flange) and Drain Connection ( 1/2"FNPT), ASME , SS316 with Ball Isolation Valves

Erection

SS316 Plug 1/2" NPT(M) (For plugging spare entries in the air manifold)

Erection

CAP, 1/2" NPTF, SS316

Erection

Pipe Nipple, 1/2" NPTM x 1/2"NPTM, SS316

Erection

Number of valves directly connected to air header (without distribution manifold) Erection

INSTALLATION OF INSTRUMENT AIR SUPPLY TUBING

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes follwing operation: a) Contractor shall study optimal routing from the instrument air disribution manifold up to the instrument as per pneumatic hook ups, instrument location layout, air distribution layout provided by the site incharge. Main instrument air header to Instrument air manifold routing by mechnaical / piping contractor. b) Installtaion of prefabricated supports. These supports shall be welded or bolted to the structures. Supports shall be painted. c) Fabrication of instrument air piping sub headers (1”) and branch pipes (1/4”,3/8”,1/2”,3/4”) on the basis of instrument air distribution layout, instrument location layout and field study. d) Laying, supporting, clamping, cutting, threading bending & other similar works involved in laying instrument air tubes, tube fitting and accessorires. e) Fixing of tubes & tube fittings. f) Connection to the instrument air distribution manifold and to the instruments. g) Cleaning / blowing & pressure test of the instrument air tubing starting from instrument air distribution manifold up to the instrument. h) Hook-up supporting shall be done through aluminium perforated tray as per installation standard i) Installation of Air tubing from air distribution manifold to respective valves shall be performed by Inst. Subcontractor. j) Installation and connection of instrument air tubing from branch isolation ball valve(threaded) to the instruments as per pneumatic hook-up drawing and instrument location layout. k) Sealing of all threaded joints using suitable sealants as specified in hook-up drawing l) Scope includes supply of welding elecctrodes, paints , clamps, supports, consumables and other material required. m) Pressure test / leakage test shall be done for fittings and ferrule joints. n) Cleaning / blowing/ flushing & hydraulic test of the pneumatic lines. o) Instrument airline hook-up test shall be done by subcontractor. p) Scope includes supply of bender, cutter, clamps, thread sealants, consumables and other material required. q) Erection of pipe and tube listed in BOM below includes the erection of pipe/ tube fittings etc. r) If required during Installation of air supply tubing making temporary supports / scafolding etc. is in contractors scope of work. s) Any other work not specified above but required for laying of instru. air line from main header to Instrument air manifold is also in contractor's scope of work. t) Free issue - SS Tube, SS Tube fittings, Valves and other hookup materials, etc.,

Seamless Tubing 6 mm OD x 0.89 mm WT thick ASTM A 269 TP 316L Stainless steel

Erection

Seamless Tubing 12 mm OD x 1.65 mm WT thick ASTM A 269 TP 316L Stainless steel

Erection

Male Connector 1/4" NPTM X 8 mm OD, Stainless steel 316

Erection

Male Connector 1/2" NPTM X 8 mm OD, Stainless steel 316

Erection

Male Connector 1/2" NPTM X 12 mm OD, Stainless steel 316

Erection

Tube Ball Valve, 1/4" Stainless steel

Erection

Tube Ball valve 1/2", Stainless steel

Erection

Tube Union 8mm OD, Stainless steel

Erection

Tube Union 1/2" OD X 1/2" OD, Stainless steel 316

Erection

Ferrule for 8mm OD SS316 Tube

Erection

Ferrule for 12 mm OD SS316 Tube

Erection

Equal Tee, 1/2" OD x 1/2" OD x 1/2" OD, SS316

Erection

INSTALLATION OF MS HOT DIP GALVANISED IRON CABLE DUCTS (WITH COVERS)

Scope of work includes installation of Hot dip galvanised Mild steel cable duct confirming to IS-2629 with suitable supports made from heavy duty GI mild steel (with 2 primer coatings & 1 epoxy coating) and taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc.Installation work includes following activity: a) Contractor shall study the cable duct routing for possible interferences. b) Cable duct shall be installed on the basis of cable duct layout drawings provided by MPMC c) Installation of supports for cable trays. d) Cable duct Installation - Cable duct shall be installed on the pipe racks / columns, beams or on the other permanent structures. Cable ducts shall be supported at the bottom longitudinally on both edges, throughout its length by means of MS channels (provided by Civil). At every two meter interval cable duct shall be fastened to the supports either with galvanised steel bolts or SS Bolts . Cable duct sections shall also be fastened to each other with coupler plates supplied along with cable duct. If required Cable duct pieces shall be cut to suit site requirement. e) After completion of cable laying/dressing/termination & testing of the cables, cover shall be installed & fastened to the cable duct. f) Cable duct shall be grounded by means of connection to the grounding network with PVC insulated single copper wire according to the project drawings. g) If necessary, contractor shall construct special pieces of the cable duct to suit the site requirement. The curve shall be according to the minimum bending radius of the cable. h) All the machined parts, cutted or drilled parts shall be protected by cold galvanising. i) If required during Installation of cable duct making temporary supports / scafolding etc. is in contractors scope of work. j) Scope includes supply of welding elecctrodes, paints , clamps, supports & galvanise bolts & nuts required forfixing cable duct supports etc., k) Any other work not specified above but required for installation of cable duct is also in contractor's scope of work. Supply and fixing of Rubber Grommet for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling. l) Free issue - cable ducts and accessories along with clamps, coupler plates, nuts/ bolts, Steel Supports

Erection of MS Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc. as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 400mm(w)× 200mm(H) Other Items includes but not limited to the following: a) Reducing Tee, size 1000mm(w1) × 400mm(w2) x 200mm(H), b) Reducing Tee, size 800mm(w1) × 400mm(w2) x 200mm(H), c) Reducing Tee, size 600mm(w1) × 400mm(w2) x 200mm(H), d) Horizontal 90⁰ Elbow, size 400mm(w)× 200mm(H), e) Horizontal 45⁰ Elbow, size 400mm(w)× 200mm(H), f) Equal Tee, size 400mm(w)× 200mm(H), g) Vertical Tee, size 400mm(w)× 200mm(H), h) Duct Offset Bend, size 400mm(w)×200mm(H), i) Vertical 90⁰ Bend outside, size 400mm(w)× 200mm(H), j) Vertical 45⁰ Elbow, size 400mm(w)× 200mm(H), k) Far End Cover, size 400mm(w)× 200mm(H) l) Clamps, Coupler Pltaes, Nuts, Bolts & Washers m) Reducing Tee, size 1200mm(w1) × 400mm(w2) x 400mm(H),

Installation

Erection of MS Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 600mm(w)× 300mm(H) Other Items includes but not limited to the following: a) Reducing Tee, size 1000mm(w1) × 600mm(w2) x 300mm(H), b) Reducing Tee, size 800mm(w1) × 600mm(w2) x 300mm(H), c) Horizontal 90⁰ Elbow, size 600mm(w)× 300mm(H), d) Horizontal 45⁰ Elbow, size 600mm(w)× 300mm(H), e) Equal Tee, size 600mm(w)× 300mm(H), f) Vertical Tee, size 600mm(w)× 300mm(H), g) Duct Offset Bend, size 600mm(w)× 300mm(H), h) Vertical 90⁰ Bend outside, size 600mm(w)× 300mm(H), i) Vertical 45⁰ Elbow, size 600mm(w)× 300mm(H), j) Far End Cover, size 600mm(w)× 300mm(H) k) Clamps, Coupler Pltaes, Nuts, Bolts & Washers l) Reducing Tee, size 1200mm(w1) × 600mm(w2) x 300mm(H),

Installation

Erection of MS Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 800mm(w)× 300mm(H) Other Items includes but not limited to the following: a) Reducing Tee, size 1000mm(w1) × 800mm(w2) x 400mm(H), b) Reducing Tee, size 800mm(w1) × 600mm(w2) x 400mm(H), c) Horizontal 90⁰ Elbow, size 800mm(w)× 400mm(H), d) Horizontal 45⁰ Elbow, size 800mm(w)× 400mm(H), e) Equal Tee, size 800mm(w)× 400mm(H), f) Vertical Tee, size 800mm(w)× 400mm(H), g) Duct Offset Bend, size 800mm(w)× 400mm(H), h) Vertical 90⁰ Bend outside, size 800mm(w)× 400mm(H), i) Vertical 45⁰ Elbow, size 800mm(w)× 400mm(H), j) Far End Cover, size 800mm(w)× 400mm(H) k) Clamps, Coupler Pltaes, Nuts, Bolts & Washers l) Reducing Tee, size 1200mm(w1) × 800mm(w2) x 400mm(H),

Installation

Erection of MS Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 1000mm(w)× 400mm(H) Other Items includes but not limited to the following: a) Horizontal 90⁰ Elbow, size 1000mm(w)× 400mm(H), b) Horizontal 45⁰ Elbow, size 1000mm(w)× 400mm(H), c) Equal Tee, size 1000mm(w)× 400mm(H), d) Vertical Tee, size 1000mm(w)× 400mm(H), e) Duct Offset Bend, size 1000mm(w)× 400mm(H), f) Vertical 90⁰ Bend outside, size 1000mm(w)× 400mm(H), g) Vertical 45⁰ Elbow, size 1000mm(w)× 400mm(H), h) Far End Cover, size 1000mm(w)× 400mm(H) i) Clamps, Coupler Pltaes, Nuts, Bolts & Washers j) Reducing Tee, size 1200mm(w1) × 1000mm(w2) x 400mm(H),

Installation

Erection of MS Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 1200mm(w)× 400mm(H) Other Items includes but not limited to the following: a) Horizontal 90⁰ Elbow, size 1200mm(w)× 400mm(H), b) Horizontal 45⁰ Elbow, size 1200mm(w)× 400mm(H), c) Equal Tee, size 1200mm(w)× 400mm(H), d) Vertical Tee, size 1200mm(w)× 400mm(H), e) Duct Offset Bend, size 1200mm(w)× 400mm(H), f) Vertical 90⁰ Bend outside, size 1200mm(w)× 400mm(H), g) Vertical 45⁰ Elbow, size 1200mm(w)× 400mm(H), h) Far End Cover, size 1200mm(w)× 400mm(H) i) Clamps, Coupler Pltaes, Nuts, Bolts & Washers

Installation

INSTALLATION OF PERFORATED ANODISED ALUMINIUM CABLE TRAYS (WITH COVERS)

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 50mm(w)×50mm(H) thick 2 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 150mm(w)×50mm(H) thick 3 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 300 mm(w)×50 mm(H) thick 3 mm

Installation

INSTALLATION OF LADDER GI CABLE TRAYS ( FIELD)

GI LADDER cable Tray including bends, tees & risers etc 300mm(w)×150mm(H) thick 3 mm

Installation

GI LADDER cable Tray including bends, tees & risers etc 450mm(w)×150mm(H) thick 3 mm

Installation

GI LADDER cable Tray including bends, tees & risers etc 600mm(w)×150mm(H) thick 4 mm

Installation

SUPPLY , INSTALLATION & TECHNICAL REQUIREMENTS FOR FIRE PROTECTION SYSTEM OF CABLE DUCT/ TRAYS

Supply, Installation & Technical requirements for fire protection system of Cable Duct / Trays shall be as per Installation standard "TP-1ZZZA-IC-STD-0001" a) Fire protection System :- Minimum Two Layers of flexible ceramic blankets shall be provided. The blankets shall be removable from the duct / trays top side & shall be reusable. b) Fire Rating :- The fire proofing blankets shall be able to provide half an hour of hydrocarbon fire exposure (1100 deg.C) to ducts and cable trays without damaging the cable confirming the compliance and should have undergone type fire test as per UL-1724/ASTM E-119/BS-476/IS-3809 by any recognised testing authority or laboratory & test report / certificate shall be furnished. c) Blanket thickness :- Minimum 25 mm thick each layer of blanket (To be decided by vendor for required fire rating). d) Blanket Fibre Density :- Minimum 128 Kg/m3 (to be decided by vendor for required fire rating). e) Overlap of Blankets :- Minimum 75mm overlap required both longitudional & transversal between first layer & second layer of the blanket. f) Staggering :- The second layer of the blanket shall be staggered by minimum 300 mm from first layer of the blanket. g) Clamps :- All the clamps shall made of SS304 & shall be reusable type. Thickness of the clamp shall be minimum 12 mm. h) Cladding :- Metallic cladding shall be provided over the blanket with clamps. Aluminium sheet shall be used for metallic cladding. Minimum thickness of the aluminium sheet shall be 0.5 mm. Remarks: 1.Fire proofing of Cable duct & cable tray within the plant battery limit done by using flexible ceramic fibre blankets.These blankets shall be readily removable and shall be on line re-installable type without any elobrate procedure. 2.The fire proofing blankets shall be made of compressed laysers of asbestos free, non-toxic, non-fumable ceramic fibre. The design should be able to prevent ingress of water & dust into the blankets. 3.The fire proofing blankets should be able to provide fire coverage of minimum half an hour of hydrocarbon fire to the cable duct & cable trays without damaging cables. 4..If required during fire proofing, making temporary supports / scaffolding etc. is in contractors scope.

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 400mm(w)× 200mm(H), thick 3 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 600mm(w)× 300mm(H), thick 3 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 800mm(w)× 300mm(H), thick 3 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 1000mm(w)× 400mm(H), thick 3 mm

Fire proofing of Anodised Aluminium Perforated Cable Tray including partition plates bends, tees & risers etc 50 mm(w)×50 mm(H) thick 3 mm

Fire proofing of Anodised Aluminium Perforated Cable Tray including partition plates bends, tees & risers etc 150mm(w) × 50 mm(H) thick 3 mm

Fire proofing of Anodised Aluminium Cable Tray including partition plates bends, tees & risers etc 300mm(w) × 50 mm(H) thick 3 mm

Fire proofing of Galvanised iron Ladder Cable Tray including partition plates bends, tees & risers etc 300mm(w) × 150 mm(H) thick 3 mm

Fire proofing of Galvanised iron Cable Tray including partition plates bends, tees & risers etc 600mm(w) × 150 mm(H) thick 3 mm

Fire proofing of FRP Cable Tray with cover including partition plates bends, tees & risers etc. Tray size 150mm(w)× 150mm(H), thick 3 mm

Fire proofing of FRP Cable Tray with cover including partition plates bends, tees & risers etc. Tray size 300mm(w)× 150mm(H), thick 4 mm

Die Cast aluminum Explosion Proof JB ( cable entry :- 6 nos for single pair cable & 2 nos for multipair cable)- Analog/ Digital - IS/NIS

Die Cast aluminum Explosion Proof JB ( cable entry :- 12 nos for single pair cable & 2 nos for multipair cable)- Analog/ Digital- IS/NIS

F&G Explosion Proof JB - IS/NIS- 6T

F&G Explosion Proof JB - IS/NIS- 8 T

Explosion proof Push Button Station

Explosion proof Fire alarm module Junction box in field

Fire alarm module Junction box in control room / substation

Die Cast aluminum Explosion Proof JB (10 core)

Die Cast aluminum Explosion Proof JB (10 core)

SUPPLY & INSTALLATION OF MOUNTING STANDS FOR INSTRUMENTS / GAS DETECTORS / TELEPHONE WITH HOOTER,BEACON/SPEAKER

Supply & Installation of mouting stands /Stanchions for mounting of Transmitters, Gas detectors & other field instruments, remote mounted and Telephone, Beacon, Speaker,FCS, CCTV along with required accessories like base plate etc., as per Installation standard TP-1ZZZA-IC-STD-0001. The activity includes following works: a) Mounting stands shall be suitable installation on the plant permanent structure,/ RCC platform / grade etc. as the case may be. b) Mounting stands shall be either welded or bolted to the permanent structures, for fixing supports on concrete structure HILTI Anchor's bolts shall be used. Minor civil work involved in the installation of the mounting stand shall be also done the contactor including supply of cement, bricks,concrete, anchor bolts etc. c) Scope of work includes cutting, welding, threading, cleaning, painting and other similar works involved in the fabrication of mounting stands. d) All the welded joints & machined parts shall be protected by epoxy painting. e) Scope includes supply of welding electrodes, 2" NB Sch. 40 MS Pipe (All instruments excluding Gas Detector & 4" NB Sch. MS Pipe (For Gas detector), Mild Steel Plate (plate thickness 6 mm), MS channel, nuts & bolts, anchor fastners, paints, cement, sand, bricks, concrete etc. and other similar material required for fabrication and installation of mounting stands. f) Fixing of the FRP canopies on the mounting stands, scope includes supply of nuts & bolts required for fixing canopy on the mounting stand. g) Contractor shall obtain approval of the mouting stand from site incharge, only after getting written approval from site incharge, fabrication of mouting stands shall be started by the contractor. h) Earthing for mounting stand (stanchion) shall be in Contractor's scope i) If required during erection making of temporary supports / scafolding etc. is in contractors scope. j) Any other work not specified above but required for fabrication of mounting stand is also in contractor's scope of work. k) Wall mounted stanchion for Hooter, Beacon, MCP, Speaker, Analog telephone and Field call station.

Stanchion / Column Mounting stand with 2" NB Sch. 40 MS Pipe: Single instrument Mounting, 1.7 meter height (Min)

Stanchion/ Column Mounting stand with 2" NB Sch. 40 MS Pipe - Single Detector Mounting (Height as per Installation standard and suitable to side conditions as well)

4" NB Sch. 80 GI Seamless Pipe 3 meter height

Supply and Installation of the poles in the correct position as per project layout drawing & fixing & alignment of the pole in postion with the anchor bolts on the concrete base . Scope includes supply of anchor bolts, concrete,cement etc.Contractor scope includes preparation of the foundation for the installation of CCTV pole as details clearly shown in Installation standard a) Fixing of CCTV camera along with the accessories on the pole as per Installation standard TP-1ZZZA-IC-STD-0001 b) Earth stud , supports on CCTV pole shall be supplied and installed by Contractor c) If required during installation of poles for CCTV camera, making temporary supports / scafolding etc. is in contractors scope of work.. c) Any other activity not indicated above but required for the installation of pole shall be under contractor scope of work.

7m Pole - Dimensions shall be considered as per Installation standard

2m Pole - Dimensions shall be considered as per Installation standard

Field call Station (dimensions as indicated in Installation standard)

Analog Phone, Analog phone with sounder and Beacon in filed (dimensions as indicated in Installation standard)

Flashing Beacon (dimensions as indicated in Installation standard)

Outdoor Speaker (dimensions as indicated in Installation standard)

SUPPLY, FABRICATION AND INSTALLATION OF STRUCTURAL STEEL

Supply, Fabrication & installation of supports required for cable ducts, cable trays, impulse pipes & tubes, Mounting panels for junction boxes, stanchions for Instruments & Gas detector, . The activity includes following works: a) Supports shall be suitable for installation on the plant permanent structure,/ RCC structure/ platform / grade as the case may be. b) Supports shall be either welded or bolted to the permanent structures, for fixing supports on concrete structure HILTI Anchor's bolts shall be used. Minor civil work involved in the installation of the supports shall be also done the contactor including supply of cement, bricks,concrete, anchor bolts etc. c) If required during erection making of temporary supports / scafolding etc. is in contractors scope. d) Scope of work includes cutting, welding, threading, cleaning and other similar works involved in the fabrication of mounting stands and installation of cable trays, impulse pipes & tubes, junction boxes and its frame, local panel along with its base frame as per Installation standard. e) Deisgn, Specification and Material shall be as per Installation standard TP-1ZZZA-IC-STD-0001. f) Supply of Structural Steel jointing fittings g) Support shall be painted (1 no. Primer & two coats of the paint & epoxy shall be applied). h) Scope of work includes supply of structural steel (i.e plates, flats, channels, angles, Tubular Structures etc of and other consumables i.e. welding electrodes, gas, primer, final paint. Erection contractor scope also includes welding, cutting, threading,cleaning, surface preparation for welding and painting and other similar works. i) When items requires tig welding qulaified person shall be employed to carryout described work providing required finish meeting all quality requirements i) Any other work not specified above but required for fabrication of structural steel is also in contractor's scope of work.

INSTALLATION OF LOCAL GAUGE BOARDS

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) Installation of the local gauge board on the correct postion as per project layout drawing & fixing the local gauge board in postion with the anchor bolts on the concrete base . Scope includes supply of anchor bolts, concrete,cement etc.Contractor shall do necessary chipping of pockts (if required) provided in the concrete base for installation panel. b) Contractor shall align the local gauge board.. d) Installation of those instruments & accessories supplied loose with the the local gauge board. e) Connection of the local gauge board mounted instruments to process lines / impuse lines. f) Cleaning / blowing & hydraulic test of the impulse lines (manifold). g) Connection of signal & power cables to instruments (if required). h) Laying, supproting & clamping of cables, capilary tube, impluse pipe/tube inside gauge board. i) Cleaning, de-dusting, painting touch up (if necessary) & maintemance of the local gauge board.. Scope includes supply of paint. j) Earthing of the gauge board shall done by the contractor. Single core pvc insulated copper wire shall be used for conneting to plant earth grid (lugs, ferrules & wires shall be supplied by the contractor). Earthing shall be as per Project drawing/as per manufacturer recommndation. k) Any other work not specified above but required for installation of installation local gauge board (with instruments and accessories) is also in contractor's scope of work. l) Free issue to the contractor : panels/cabinets & cable glands

INSTALLATION OF LOCAL PANELS

ACTIVITIES IN CONTROL ROOM/ SUB-STATION

Scope of work includes taking delivery of material from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. Installation of panel, supply and installation of cable tray, cable laying and termination and glanding, earth cable laying and termination, false flooring modification, loop checking, MCT frame supply and installation and any other acitivity. Price for all these activities shall be considered in the respective items.

INSTALLATION OF CABINETS / PANELS / OPERATOR'S CONSOLE IN SRR

Following cabinets are to be installed in SRR for SRB unit : 1) Other 3rd party system and marshalling cabinets located in SRR dedicated for Unit operation as per approved architectures and layout drawings. Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) These cabinets contain delicate electonic hardware & display units& should be handled carefully to avoid damage & should be not be exposed to high temperature, sunlight, dust & water. b) Install prefabricated mounting frame on the floor of the Rack Room area in the area identified for new cabinets as per project layout drawing. Base frame to be suplied by site - contractor. Scope includes supply of anchor bolts, concrete,cement etc & other material required for frame fixing. c) Align ,fix & tighten the cabinet on the frame. Nuts & bolts required for fixing cabinets are to be supplied by the contractor. (for installation the cabinet, if required false floor of the control room shall be modified by contractor). d) Contractor shall remove the gland plate from the cabinet, shall drill the gland plate for fixing cable glands etc. and shall re-fix (by bolting) the gland plate in the cabinet (gas cutting not permitted for making holes in the gland plates). Once cable laying & termination is completed all the spare cable entries in the gland plate shall be plugged by contractor. e) Installation of the those modules, instruments & accessories supplied loose alongwith the cabinet under the supervision on manufacturer's specialist.Termination inside the cabinets for internal loose wires etc. f) Laying, supproting, clamping & termination of cables (both signal & powercables) inside cabinet. g) Cleaning, de-dusting, painting touch up (if necessary) & maintemance of the cabinet.Scope includes supply of paint. h) Earthing of the Cabinet & signal (i.e.sperate earthing required for IS,NON-IS signals & protective earth ) shall done by the contractor. Single core pvc insulated copper wire shall be used for connecting to plant earth grid (lugs, ferrules & wires shall be supplied by the contractor). Earthing shall be as per Project drawing.

i) Contractor shall provide technical assisatnce to the system manufactutrer's specialist for calibration, start up & commissioning. j) Scope includes supply of anchor bolts, nuts & bolts, paints and other maierial required for installation of the cabinets. k) Any other work not specified above but required for installation of installation local panel is also in contractor's scope of work. l) Installation of 01 No. Operator's Console (dual screen) along with accessories is within the scope of Contractor and shall be paid as per unit Rate of this Item. m) Cabinet size shall be approx 2100mm (H) X1200mm (W) / 800mm (W) X 800mm (D). However cabinet size shall be as per the approved layout drawings and general arrangement drawings.

No of cabinet in SRR

Console desk and furnitures

CALIBRATION AND TESTING

Contractor shall test & calibrate all the instruments as per project specification (Iinstrument data sheets) & as per manufacturer's recommendation. This shall also include instruments supplied by the package vendors (i.e pumps, compressors vendor etc.). Instruments mounted on Control panel/local panel/ gauge board mounted etc. are also to be calibrated by the contractor . Transportation of cylinder from warehouse to site required for calibration or testing is in contractor scope. a) During testing & calibration contactor shall also determine that: i) All scales, charts & measurement range of the instruments, transmitters, controllers etc.are as specified in the data sheets. ii) All the instruments & accessories are as per project specification. iii) Contractor shall record & notify to the site inchage any deviation from the specifications or faults found during calibration of the instruments. iv) If required, contractor shall make necessary repairs by repalcing the defective components (using spares). v) Calibration activity may be carried out either prior to or after the installation of the instruments in the plant. This shall be decided at the site by the Contractor & Client/ MPMC site incharge. (However, client/MPMC decision shall be final and binding to the contractor). vi) If the calibration activity starts when the instruments are already installed, it should be contactor's responsibility to remove & re-install the instruments after clibration, without any time & cost implcation to client / MPMC. b) All the instruments test & calibration results shall be recorded by the contractor on dedicated forms duly approved by the client/PMC MPMC site incharge. Contractor shall submit requisite no of copies of the calibration record to client/MPMC. It will be contractor's responsibility & scope of work to supply duly approved forms. c) Testing & calibration shall be witnessed by the client/ MPMC representative. d) To complete the calibration activity with in project schedule, contractor shall deploy adequate number of qualified & trained manpower in consultation with site inchage.

e) Contractor shall provide all the required test & calibration equipments in requisite no. to execute the job within project schedule, f) For calibration of gauge board or panel mounted instrument, contractor shall remove & reinstall these instruments after calibration. No extra claim applicable on this account. g) All the instruments shall be calibrated using appropiate test equipment to make certain that 0%,25%, 50%, 75%, and 100% input (both increasing as well as decreasing inputs) produces out put signal in accordance with specification. h) Testing & calibration of GWR LT/ DP LT requires online with water or actual liquid by Contractor i) Assistance to the Analyzer Vendor Specialists for power-up, calibration, loop test activities and Site Acceptance Test. j) Support in filling of calibration (zero & span) and carrier gases from a local certified source of supply into the empty cylinders supplied by the analyser vendor. The regulators, connectors, tubing and other accessories required for connecting the gas cylinders to the analyser system shall be free issued by the analyser vendor. Various gases of the required quantity, type and composition shall be supplied. Certification of the gas cylinders shall be provided with cylinder itself. k) Any other activity not specified by required for calibration of instruments shall be under contractor's scope of work. l) Cleaning, checking , functional tests and configuration for special Level & Flow Instruments shall be done by the Contractor as per the directions of Engineer in Charge

Testing & Calibration of Pressure Gauges / DP Gauge without diaphragm seal

Testing & Calibration of Pressure Gauges / DP Gauge with diaphragm seal

Testing & Calibration of PressureTransmitters / DP transmitter (Smart) without diaphragm seal

Testing & Calibration of PressureTransmitters / DP transmitter (Smart) with diaphragm seal

Testing & Calibration of Guided Wave Radar, Displacer type level transmitter, Servo level transmitter, Non Contact Radar level transmitter, Capacitance type level transmitter, Agar type level transmitter

Testing & Calibration of DP type level transmitter (including diaphragm seal, capillary type)

Testing & Calibration of level gauges (Reflex/ transparent/ Magnetic)

Testing of Temperature Element (Single and dual)

Testing & Calibration of Temperature Gauge

Testing & Calibration of Temperature Transmitter

Testing & Calibration of Corolis Flow meter.

Testing & Calibration of Ultrasonic Flow meter

Testing & Calibration of Electromagnetic Flow meter , Glanding and Termination of Signal and Power cables,earthing

Testing & Calibration of DP type Flow transmitter (Including diaphragm seal, capillary type)

Testing & Calibration of DP type Flow transmitter (without diaphragm seal, capillary type)

Testing & Calibration of Rotameter

Testing & Calibration of Local Indicator

Testing & Calibration of Gas Detector (HC/H2/H2S,LOS gas detector & Flame detectors)

Testing & Calibration of smoke detectors, heat detectors (EPC/EPCM + MPMC units)

Testing & Calibration of Push Buttons

Testing & Calibration of TEMPERATURE PROBE, VIBRATION PROBE, KEY PHASOR WITH SENSOR/ TRANSMITTERS

Testing of CCTV system (EPC/EPCM + MPMC units)

Testing of CCTV devices (EPC/EPCM + MPMC units)

Testing of Manual call point (EPC/EPCM + MPMC units)

Testing of IP Telephones (EPC/EPCM + MPMC units)

Testing of RJ45 sockets for IP Telephones (EPC/EPCM + MPMC units)

Testing of Building Ex-d Analog phones (EPC/EPCM + MPMC units)

Testing of Field Ex-d Analog phones with acoustic hood, hooters & beacons (EPC/EPCM + MPMC units)

Testing of Telephone system cabinet (includes loop checking , calling facility,networking, diagnostics check, 3rd party interfaces,existing system connectivity) - EPC/EPCM + MPMC units

Testing of visual alarm and Audible alarm at Field

Testing of addressable visual alarm and Audible alarm at field & buildings (EPC/EPCM + MPMC units)

Testing of Illuminated fire exit lights at field & buildings (EPC/EPCM + MPMC units)

Testing of Hooter acknowledgement box at field & buildings (EPC/EPCM + MPMC units)

Testing of Response indicators at field & buildings (EPC/EPCM + MPMC units)

Testing of Fire alarm modules for Manual Alarm call Point located in field (EPC/EPCM + MPMC units)

Testing of Fire alarm modules for Heat detectors & Manual call point in battery room, Duct smoke detectors, Exit lights located inside analyser building / EDG shed / control room / Substation (EPC/EPCM + MPMC units)

Testing of Barriers for IS Heat detectors in battery room and Duct smoke detectors located inside analyser building / EDG shed / control room / Substation (EPC/EPCM + MPMC units)

Testing of Fire alarm modules for 3rd party interfaces located inside control room / Substation (DI to FAS) (EPC/EPCM + MPMC units)

Testing of Fire alarm modules for 3rd party interfaces located inside control room / Substation (DO from FAS) (EPC/EPCM + MPMC units)

Testing of Fire alarm system cabinet (includes loop checking , networking, diagnostics check, 3rd party interfaces) - EPC/EPCM + MPMC units

Testing of LAN connections (EPC/EPCM + MPMC units)

Testing of LAN system cabinet (includes device connectivity, diagnostics, internal & external network connectivity, mail communications) - EPC/EPCM + MPMC units

Testing of FO system cabinet (includes networking) - EPC/EPCM + MPMC units

Testing and commissioning of PA system (EPC/EPCM + MPMC units)

Testing and commissioning of speaker (EPC/EPCM + MPMC units)

Testing & commissioning of Field call station (EPC/EPCM + MPMC units)

Testing & commissioning of Flashing beacon (EPC/EPCM + MPMC units)

Testing & Calibration of Analyser transmitter

TESTING & CALIBRATION OF CONTROL VALVES

Testing & Calibration of Dampers,Control valves (various sizes & ratings, globe, butterfly & angle valves etc) & accessories along with necessary testing kit to perform the following operation: a) Correct positioning of the valve by feeding the input signal to control valve. input signal shall be varied from 0%, 25%, 50%, 75% & 100% (both increasing & decreasing input) to check the control valve and positioner operation. b) Check the calibration of the valve positioner (smart E/P positioner and Remote positioner). c) Stem travel shall be adjusted (if required) as per manufacturer's recommendation. d) Actuator shall be rotated, if required, to suit the site requirement. Chain pulley arrangement if required for the same shall be arranged by contractor. e) Few control valves may supplied with solenoid valve & limit switches, check performance of solenoid valve f) If required, replace solenoid valve coil and/or other parts. g) Check limit switch operation, adjust limit switch position, if required. Contractor to check for valve failure position for control valve. h) Check operation of other accessories supplied along with valve such as air set, volume booster, quick exhaust valves etc., i) Control valves calibration (Leakage, shut-off pressure etc) shall be done either in the field ('in-situ postion") or at the place of storage as per instruction of site incharge. j) Scope includes supply portable air compressor with dryer/ Compressed air cylinder to generate dust & oil free dry air for calibration. k) Any other activity not specified above but required for testing & calibration of the valve/damper & its accessories shall be in contractor's scope. 1) Physical inspection and Shifting from warehouse to the place of installation shall be in Contractor's scope m) Installation of Valves is covered in Mechanical & Piping Contractor's Scope however, Mechanical efforts and material handling equipment required during calibration and testing of Valves shall be arranged by Instrumentation Contractor. n) Free issue to the Contractor : Smart positioners (if required) , Remote positioners (if required) , solenoid valves, proximity type limit switches and special accessories such as quick exhaust valve, volume booster, temperature dependent fuses, O-rings etc o) SS tubing leakage shall be tested with soap solution p) SS tubing shall be connected from the Air distribution manifold q) Any damaged SS tubing shall be rectified by Contractor r) Glanding and Termination of cables for Positioner, Limit switch , solenoid etc shall be carried out by Contractor s) Canopy for Remote positioners to be installed by Contractor

Globe Control valves

Size : 2", 150# RF

Testing & Calibration

Size : 1", 300# RF

Testing & Calibration

Size : 1.5", 300# RF

Testing & Calibration

Size : 2", 300# RF

Testing & Calibration

Size : 3", 150# RF

Testing & Calibration

Size : 3", 300# RF

Testing & Calibration

Size :4", 150# RF

Testing & Calibration

Size : 4", 300# RF

Testing & Calibration

Size : 6", 150# RF

Testing & Calibration

Size : 6", 300# RF

Testing & Calibration

Size : 8", 150# RF

Testing & Calibration

Size : 8", 300# RF

Testing & Calibration

Size : 8", 600# RF

Testing & Calibration

Size : 10", 150# RF

Testing & Calibration

Size : 10", 300# RF

Testing & Calibration

Size : 12", 150# RF

Testing & Calibration

Size : 12", 300# RF

Testing & Calibration

Size : 16", 150# RF

Testing & Calibration

Size : 16", 300# RF

Testing & Calibration

Size : 14", 300# RF

Testing & Calibration

Size : 18", 300# RF

Testing & Calibration

Size : 20", 300# RF

Testing & Calibration

Size : 24", 300# RF

Testing & Calibration

Size : 26", 300# RF

Testing & Calibration

Size : 28", 300# RF

Testing & Calibration

Size : 30", 300# RF

Testing & Calibration

TESTING & CALIBRATION OF MOTOR OPERATED VALVES

Testing & Calibration of MOV (various sizes & ratings, type of valves, gate) & accessories.The activity includes following operation a) Physical inspection and Shifting from warehouse to the place of installation shall be in Contractor's scope b) To check the open/close/stop operation locally c) Stem travel shall be adjusted (if required) as per manufacturer's recommendation. d) Check limit switch operation, torque switches , if required. e) Check valve failure position. f) MOV calibration shall be done either in the field or at the place of storage as per instruction of site incharge. g) Any other activity required for calibration (High torque/Low torque setting etc) & testing of the valve & its accessories shall in contractor's scope. h) Stroke testing of the MOV h) Chain pulley arrangement if required for adjustment or rotation of MOVs shall be arranged by contractor. i) Installation of Valves is covered in Mechanical & Piping Contractor's Scope, however, Mechanical efforts and material handling equipment required during calibration and testing of Valves shall be arranged by Instrumentation Contractor. j) Glanding and Termination of cables shall be carried out by Contractor

Size : 10", 300# RF (motorised)

Testing & Calibration

Size : 12", 300# RF (motorised)

Testing & Calibration

Size : 14", 300# RF (motorised)

Testing & Calibration

Size : 16",300# RF (motorised)

Testing & Calibration

Size : 20",300# RF (motorised)

Testing & Calibration

Size : 26",300# RF (motorised)

Testing & Calibration

Size : 28",300# RF (motorised)

Testing & Calibration

TESTING & CALIBRATION OF ON-OFF VALVES and ROSOV

As per site incharge instruction, seat leakage & hydraulic test shall be done by the contractor for ON-OFF valves. Unit rates for conducting these test shall be furnished by the contractor for each size of the control valve inclusive of Tools & tackles with skilled manpower.

Testing & Calibration of ON - OFF Damper & ON-OFF valves (various sizes & ratings, type of valves, ball, globe, butterfly & angle valves etc) & accessories.The activity includes following operation: a) Physical inspection and Shifting from warehouse to the place of installation shall be in Contractor's scope b) Correct positioning of the valve by feeding input signal to on-off valve. Input signal shall be given at 0% and 100%. Wherever PST positioner is available, input signal shall be varied from 0%, 25%, 50%, 75% & 100% (both increasing & decreasing input) and check valve and positioner operation. c) Check the calibration of the valve positioner (smart E/P positioner). d) Stem travel shall be adjusted (if required) as per manufacturer's recommendation. e) Actuator shall be rotated, if required, to suit the site requirement. Chain pulley arrangement if required for the same shall be arranged by contractor. f) Solenoid valve & limit swithes- check performance of solenoid valve, if required, replace solenoid valve and/or other parts. g) Check limit switch operation, adjust limit switch position, if required. h) Check operation of other accessories supplied along with valve such as air set, volume booster, quick exhaust valves i) Check valve air failure position. j) On-Off valves calibration shall be done either in the field ('in-situ postion") or at the place of storage as per instruction of site incharge. k) Scope includes supply portable air compressor with dryer/ Compressed air cylinder to generate dust & oil free dry air for calibration. l) Any other activity required for Installation, calibration & testing of the valve & its accessories shall in contractor's scope. m) ON-OFF VALVES Stroke checking of the On-Off valves ( ball & butterfly valves in various sizes), testing of solenoid valves & limit switches other accessories supplied along with On-Off valves. n) Installation of Valves is covered in Mechanical & Piping Contractor's Scope, however, Mechanical efforts and material handling equipment required during calibration and testing of Valves shall be arranged by Instrumentation Contractor. o) Installation of Air volume tank with proper tubing shall be done by Contractor . PSV and PT installation on the Air volume tank shall be in Contractor's scope . Testing and calibration of PT & PSV also in Contractor's scope p) Wherever there is Local push button , Operation shall be checked for the same by Contractor q) For ROSOV, Local panel installation shall be in Contractor's scope. Cabling between ROSOV and Local control panel shall be in Contractor's scope. r) SS Tubing leakage shall be tested with soap solution s) SS Tubing shall be connected from the Air distribution manifold t) Any damaged SS tubing shall be rectified by Contractor u) Glanding and Termination of cables for Solenoid , Limit switch etc shall be carried out by Contractor

On-Off valves , 300#

Size : 1.5", 300# RF

Testing & Calibration

Size : 2” , 300# RF

Testing & Calibration

Size : 4” , 300# RF

Testing & Calibration

ROSOV, 300# RF

Size : 4", 300# RF

Testing & Calibration

Size : 8", 300# RF

Testing & Calibration

Size : 10", 300# RF

Testing & Calibration

Size : 12", 300# RF

Testing & Calibration

Size :14", 300# RF

Testing & Calibration

Size :16", 300# RF

Testing & Calibration

Size : 26", 150# RF

Testing & Calibration

On-Off valves, 150#

Size : 20", 150# RF

Testing & Calibration

Size : 24", 150# RF

Testing & Calibration

On-Off valves, 300#

Size : 1", 300# RF

Testing & Calibration

Size : 1-1/2", 300# RF

Testing & Calibration

Size : 2", 300# RF

Testing & Calibration

Size : 3", 300# RF

Testing & Calibration

Size : 4", 300# RF

Testing & Calibration

Size : 6", 300# RF

Testing & Calibration

Size : 8", 300# RF

Testing & Calibration

Size : 10", 300# RF

Testing & Calibration

Size : 12", 300# RF

Testing & Calibration

Size : 14", 300# RF

Testing & Calibration

Size : 16", 300# RF

Testing & Calibration

Size : 18", 300# RF

Testing & Calibration

Size : 20", 300# RF

Testing & Calibration

Size : 26", 300# RF

Testing & Calibration

Size : 28", 300# RF

Testing & Calibration

Size : 32", 300# RF

Testing & Calibration

Size : 34", 300# RF

Testing & Calibration

TESTING & CALIBRATION OF PSV, TSV, ERV & PVRV

a) Testing & Calibration of PSV (Pressure safety valves), TSV (Temperature safety valves), Emergency relief valve(ERV) and Pressure vaccum relief valve(PVRV) . b) Contractor shall carry out safety relief valve (various sizes & pressure rating) set pressure check using adequate test bench. Safety relief valve pressure setting shall be as per specification (if required contractor shall adjust spring).While performing testing, cap shall be removed and screwed again c) Contractor shall also check seat tightness in accordance with API-527. d) Testing of the Safety Valves ( various sizes) shall be done with water (for liquid service) & with nitrogen (steam & vapour service). If required minor adjustment of set pressure shall be done by contractor. Hydraulic pump, test bench , nitrogen cylinders, regulators and other accessories required are to be supplied by contractor. e) Nitrogen Cylinders as required for calibration and testing purpose shall be arranged by Contractor. f) Chain pulley arrangement if required for adjustment of PSVs shall be arranged by contractor. g) Providing Necessary test rigs for Safety valves & PRV’s h) Installation of Valves is covered in Mechanical & Piping Contractor's Scope, however, Mechanical efforts and material handling equipment required during calibration and testing of Valves shall be arranged by Instrumentation Contractor. i) PSV test bench (if required) , arrangement for the same to be done by contractor at site. j) Any other activity required for calibration & testing of the Pressure safety shall in contractor's scope.

Size : 3/4" x 1"

Testing & Calibration

Size : 1" x 2"

Testing & Calibration

Size 1.5" X 2"

Testing & Calibration

Size : 1.5" X 3"

Testing & Calibration

Size : 2" X 3"

Testing & Calibration

Size : 3" X 4"

Testing & Calibration

Size : 4" X 6"

Testing & Calibration

Size : 6" X 8"

Testing & Calibration

Size : 8" X 10"

Testing & Calibration

TESTING & CALIBRATION OF SELF ACTUATED PRESSURE CONTROL VALVE

- Assistance to the correct dismounting and reinstallation of valve, because of flushing operations - Supervision of installation of Self Pressure Regulator (PCV) valves (Self Pressure Regulator valves to be installed by mechanical contractor under supervision of instrumentation contractor). - Correct positioning of the valve - Check the calibration of the valve - Check operation of other accessories supplied along with valve, if any - Any other activity required for calibration & testing of the valve & its accessories shall in contractor's scope. Testing & Calibration of Self actuated pressure control valve (PCV). Contractor shall carry out self actuated pressure control valve (various sizes & pressure rating) set pressure check using adequate test bench. Self actuated valve pressure setting shall be as per specification. For self actuating valves, DCS control shall be required for the size above 1 1/2". Any other activity not specified above but required for testing & calibration of the valve & its accessories (if any) shall in contractor's scope.

Size: 2", 300# RF

LOOP CHECKING FROM FIELD UPTO DCS, ESD & ESD (F&G) -PLC (CLOSED & OPEN LOOPS) INCLUDING PACKAGE VENDOR SUPPLIES INSTRUMENTS. Loop checking shall be done for complete loop i.e. from field instrument to control room and vice- versa. Site Contractor scope of work shall include a) Checking the termination of field cables in the field side and ensuring cable termination on cabinet side in co-ordination with System vendor b) Loop checking shall be carried out to check the functional performance of all elements comprising the loop and thereby enduring proper configuration, functioning and interconnection. c) Any discrepancy found during checking shall be brought to the notice of Engineer-in-charge. All loop checking shall be performed in the presence of Engineer-in-charge or his authorized representative's presence. d) All readings shall be recorded on a suitable format and completely filled format duly signed shall be submitted for approval. e) All field instruments connected to control room shall be checked at 0%, 25%, 75%, and 100% of FS (for both increasing and decreasing signals). f) Receiver alarm cards shall be checked for different settings on both increasing and decreasing signals. g) Signal from controllers shall be checked with respect to shutdown scheme at respective control valves / shutdown valves. The stroke checking of control valves, shutdown valves also forms a part of loop checking. h) After loop checking is completed, all terminals and connections removed for loop checking shall be connected back. i) Loop checking for electrical and instrumentation interface coordination is also included in Contractor's scope. j) If required during loop checking, making temporary supports / scafolding etc. is in contractors scope of work. k) Any other work not specified above but required for performing loop checking activity is also in contractor's scope of work.

DCS I/O COUNT

HART Analog input (open loop, Non- Redundant, Intrinsic-Safe)

HART Analog input (closed loop, Redundant, Intrinsic-Safe)

HART Analog output (closed loop, Redundant, Intrinsic-Safe)

HART Analog input (open loop, Non-Redundant, Non-Intrinsic-Safe)-

HART Analog input (closed loop, Non-Redundant, Non-Intrinsic-Safe)

HART Analog output (Open loop, Non-Redundant, Intrinsic-Safe)

Digital input (Contact Inputs Proximity (24VDC)

Digital input (Interpanel, MCC interfaces, Non-intrinsic safe)

Digital output (Contact Type, open loop, Non- Intrinsic safe)

Digital output (Solenoid Valve- open loop, Intrinsic safe)

Digital output (Contact Type, Closed loop, Non- Intrinsic safe)

Digital output (Contact Type, Closed loop, Intrinsic safe)

ESD I/O COUNT

HART Analog input (Redundant, Intrinsic-Safe)

HART Analog input (Redundant, Non-Intrinsic-Safe)

HART Analog output (Redundant, Intrinsic-Safe)

Digital input (Contact Type, Non-intrinsic safe , Redundant)

Digital input (Contact Type, Intrinsic safe, Redundant)

Digital output (Contact, Non- Intrinsic safe, Redundant)

Digital output [Intrinsic safe] , Redundant

Digital Input [ Contact type, Non- Intrinsic safe, Redundant]- Hardwired console

Digital Output [ Contact type, Non- Intrinsic safe, Redundant]- Hardwired console

ESD (F&G) I/O COUNT

HART Analog input (Non-Intrinsic-Safe, Redundant)

HART Analog input (Intrinsic-Safe, Redundant)

Digital input (Non-intrinsic safe, Redundant)

Digital output (Non-intrinsic safe, Redundant)

Digital Input [ Contact type, Non- Intrinsic safe, Redundant]- Hardwired console

Digital Output [ Contact type, Non- Intrinsic safe, Redundant]- Hardwired console

PLC I/O COUNT

HART Analog input (Non- Redundant, Intrinsic-Safe)

HART Analog input (Redundant, Intrinsic-Safe)

HART Analog output (Redundant, Intrinsic-Safe)

HART Analog output (Non-Redundant, Intrinsic-Safe)

Digital input (Contact Type, Non-intrinsic safe, Non-Redundant)

Digital input (Contact Type, Intrinsic safe, Non-Redundant)

Digital output [Contact Type, Intrinsic safe, Non-Redundant]

MMS I/O COUNT

HART Analog input (Intrinsic-Safe)

SUPPLY AND APPLICATION OF TAG PLATE, PAINTING , LETTERING & STENCILING

Scope Include but not limited to supply of paints and primers, surface preparation and application of primer and finish paints ( as per project specification) , identification, lettering, colour bands,colour coding etc. as per instruction of site incharge and touchup with primer & finish paint wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables, etc to complete the work in all respect for imulse pipes, fittings, valves, flanges and supports etc. Paint shall be Asian/ Berger/ Nerolac /Shalimar .

Identification of Instrument Items for tag plate wherever required including supply of approved colour of Paint/Paints (Fluorescent), painting of tag number (approx. 25-50 mm high) of instrument for inline , Junction Box , etc. as specified by Engineer -In-Charge. Tag plates shall be supplied and installed by Contractor All instrument tag plate shall be SS plate (For field) as mentioned in Installation standard TP-1ZZZA-IC-STD-0001 which supersedes the Laminated plastic material as mentioned in JSD for installation TP-1ZZZA-IC-SPE-0033

Plastic tag plate shall be supplied and installed for devices inside building

SUPPLY (EXCEPT FOR FIRE AND GAS DETECTORS AND TELECOMMUNICATION DEVICES) AND INSTALLATION OF CANOPIES (FOR ALL APPLICABLE ITEMS)

Canopies shall be of adequate size to protect the transmitters, JB,Temperature elements,LCP, Push Button Station,SOV,I/P converter,Analysers etc from the sunlight and rain. Canopy shall be fabricated from 2 mm thick FRP sheet suitable for a design surface temp. of 65 C, Fire retardant to BS 476 parts 7. Anti- static to BS 5501 Part1. Contractor shall furnish drawing of the canopy along with offer. Fabrication of canopy shall be as per Installation standard "TP-1ZZZA-IC-STD-0001" Mounting accessories suitable for 2" pipe shall be supplied along with the canopy. Necessary SS 304 nuts & Bolts shall be supplied with bracket. Before starting the fabrication, contractor shall obtain the approval from Client/MPMC Scope Inlcudes but not limited to:- Supply, Fabrication & Installation of canopies of 3 mm thick FRP sheet on 2"/4" mounting stanchions for field instruments / push buttons / LCP housed outdoor / Junction Boxes etc.

Canopy over Single Instrument installation (Mounting stand or other options)

Canopy over Single JB installation (Mounting stand or other options)

Canopy for outdoor JB near speaker/Distribution JB

Canopy for Fire alarm module Junction box in field

Canopy for IDF in field

INSTALLATION OF CANOPIES

Installation of CANOPIES supplied by Packaged Vendor / MPMC (For Fire and Gas Detectors, Local panel of ROSOV and Remote positioner of control valves, CCTV JB which is supplied by CCTV vendor)

Installation of system revamp activities such as rewiring, rerouting, interconnection wiring between existing and new system, loop checking, assistance during installation,pre-commisssioning and commissioning till completion of the revamp system for existing Control systems for Utility Bolier and HRSG system, Fire water pump house PLC, Raw water filter unit, NG skid conditioning

Dismantling & removal of marshalling panel with accessories presently installed in Control Room (Fire water PLC, Boiler, Raw water filter)

INSTALLATION OF CABLE GLANDS (304SS, DOUBLE COMPRESSION TYPE)

1/2 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1/2 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for unarmoured cables with PVC shrouds.

3/4" NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1-1/4 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1 -1/2 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

3/4" ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for armoured cables with PVC shrouds.

3/4" ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for unarmoured cables with PVC shrouds.

1 " ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for armoured cables with PVC shrouds.

1 " ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for unarmoured cables with PVC shrouds.

1-1/4 " ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for armoured cables with PVC shrouds.

1-1/4 " ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for unarmoured cables with PVC shrouds.

1 -1/2 "ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for armoured cables with PVC shrouds.

1 -1/2 "ET Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands with checknut and washer suitable for unarmoured cables with PVC shrouds.

INSTALLATION OF CABLE PLUGS

1/2" NPT Plug Flame Proof Ex-e and Ex-d dual certified

3/4 " NPT Plug Flame Proof Ex-e and Ex-d dual certified

1" NPT Plug Flame Proof Ex-e and Ex-d dual certified

1-1/4 " NPT Flame Proof Ex-e and Ex-d dual certified

1-1/2" NPT Plug Flame Proof Ex-e and Ex-d dual certified

3/4 " ET Plug with checknut washer Weatherproof + Flame Proof with Ex(d) certificate

1" ET Plug with checknut washer weatherproof + flame proof with Ex(d) certificate

1-1/4 " ET plug with checknut washer Weatherproof + Flame Proof with Ex(d) certificate

1-1/2" ET Plug with checknut washer weatherproof + flame proof with Ex(d) certificate

SUPPLY OF WEATHERPROOF+FLAMEPROOF CABLE GLAND ADAPTERS

Weather Proof + Flame Proof with Ex(d) certificate Adapter for Metric to NPT (for all combinations varying from 1/2" (M20) to 1" (M32))

SUPPLY AND FIXING OF PIPE SLEEVE

Supplying, cutting, fabricating, welding,centering, aligning and fixing M.S. Pipe sleeves / PVC with puddle flange of all diameters and lengths in Plain and Reinforced concrete works for all heights inclusive of adjusting shuttering/ reinforcement, welding if necessary, tying and holding to correct level and line,any auxiliary dummy structures to support heavy sleeves, including one coat of inorganic Zinc Silicate primer (Avg. 75 micron thickness DFT) complete as per drawings, specifications & as directed by Engineer in Charge.

4" dia. PVC Pipe Sleeve

6" dia. PVC Pipe Sleeve

SUPPLY AND INSTALLATION OF MISCELLANEOUS BULK ITEMS

HDPE Conduit of 2" size

HDPE Conduit of 3" size

WELDING AND SUPPLY OF SUPPORT FOR PREFABRICATED HOOK-UP

Pressure gauge

DP type Flow Transmitter

Pressure Transmitter

INSTALLATION OF AAQMS (Ambient Air Quality management system)

Installation of AAQMS including cabling activities in co-ordination with the vendor

SUPPLY AND INSTALLATION OF CORROSSION PROBE IN FIELD as per attached specification with the Tender

INSTALLATION OF FRP CABLE TRAYS (WITH COVERS)

FRP cable Tray including bends, tees & risers etc 150mm(w)×150mm(H) thick 3 mm

Installation

FRP cable Tray including bends, tees & risers etc 300mm(w)×150mm(H) thick 4 mm

Installation

MANPOWER FOR COMMISSIONING ASSISTANCE AND STABILIZATION OF FIELD INSTRUMENTS

In addition to the erection contractor's General and Specific Duties indicated in other inquiry documents, the following are included in the unit rates: Providing technical assistance during commissioning phase by deploying different categories of skilled & semi-skilled personnel as listed below .The quoted man-day rates shall be inclusive of all wages, overtime for working beyond normal hours including holidays / weekly off, travel / accommodation expenses, including PPE’s, all tools & tackles etc and other costs. Prior to deployment of personnel at site, Contractor shall submit the detailed CVs of such persons (Instrument Engineer / Supervisor) proposed to be posted at site to Owner for concurrence & approval. The Owner and Contractor shall jointly maintain a record of all such personnel chargeable at Man day Rates deployed each day which shall be used as the basis for calculating payments due to the Contractor for the services covering assistance during pre-commissioning & commissioning phase. Should the performance of any of Contractor’s personnel be found unsatisfactory by Client/MPMC, the replacement of such personnel shall be carried out by Contractor immediately. This manpower will be utilized for Commissioning assistance requirement over and above that already described elsewhere in this SOR. One Man day is 8 hour duty excluding 1 hour lunch period. Work during extended hours/Holiday shall be paid as per prorata basis. Rates will be applied on an effective working hourly basis and will therefore not take into account the time required for preparation, handling, relocation and transport from/to work-site. Measurement of works: On the basis of daily time sheets prepared by the erection contractor and approved by MPMC. Below mentioned resources will be utilized as per site requirement and on Instruction of Site Incharge only. Manpower resource may or may not be consumed also.

Skilled worker (Electrician/Instrument technician/Instrument Fitter etc.)

Semi-skilled worker (Rigger etc.)

ANI Integrated Services Limited

Pace Process Controls Pvt Ltd