Instrumentation, PLC-based Control System at Mirzapur Station of BKPL and AMC

Amount

Supply

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports , Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

"PLC SYSTEM 500- 1000 IOs For I/Os between 501 & 1000 (of any type) Composite 100:0",,,,,,

Zener Barriers as per technical specifications

For DI

For AI

For A/O

For Pulse

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

For LAN application

3 Phase 4 wire (415 V) TT applications

1 Phase 2 wire (230 V) applications

FLOW COMPUTER

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

IT HARDWARE & NETWORKING

Workstation grade Machine for Programming Cum Operators Terminal- Process PLC Programming Terminal as per technical specifications.

Workstation grade Machine SCADA SYSTEM HMI with 27" Monitor as per tender specifications

Server cum Operator work station with monitor, complete in all respect as per tender specificaions : Control System HMI with 27" Monitor

Workstation grade Machine HMI for Marketing Division with 27" Monitor as per tender specifications

Workstation grade Machine SIC Terminal with 27" Monitor as per tender specifications

LED Display Unit (50" or above) System with interface complete with all inter connecting cables, cords, connectors, peripherals, OEM's make Mounting Kits etc complete in all respects as per the tender specifications & datasheet

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

Industrial Grade L2 Ethernet Switch (having 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

WAN Router (8 port) system with software, cables, connectors etc complete in all respects as per tender specifications

Firewall as per tender specifications complete with cables, connectors, software etc.as per tender specifications. (1 set= 2 nos. firewall of different make)

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

Industrial grade Serial to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications. (1 SET comprises of media converter at both ends with accessories)

Industrial grade Ethernet to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends with accessories)

Industrial grade Serial to Ethernet convertor with required connectors, cables, power supply, etc (1 set comprise of 02 converters) Material to be supplied with RJ45 Configuration kit i.e. One RJ45 to DB9F adapter and one Ethernet crossover cable to be supplied with each module.

Industrial Grade Networking & Optical fibre accessories including LIU, network termination boxes/ fibre management system, pig tails, patchcords, connectors for the complete control System as per tender specifications. (1 set comprises of 2 nos. with all accessories)

SOFTWARE

"PLC programming / Ladder logic software etc. for Dual redundant PLC's "

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification. 1 Set means 5 MMI license with one MMI having capability of editing/Creating new graphic screens (i.e. for Control system HMI (02 nos) ,Marketing HMI (1 no.) and programming terminal (1 no)).

PLC Spares

PLC Processor Module

PLC Processor power supply

Rack communication module

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

Serial Interface communication module

Field interrogation power supply

Ethernet interface communication module

UPS for Control system

10 KVA UPS in (1+1)

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 10 KVA T&I system UPS

1 KVA UPS with 20 minutes battery back-up for SIC Terminal/ Electrical LT control supply

UPS Spares

PCB's, one of each type for 10 KVA UPS

Console Desk & Other Furniture items

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet.

Upto 2 sections (excluding pie sections)

Server Cabinet as per tender specifications along with draw out type LCD, Keyboard, Patch Panels, Patch Chords, Horizintal and Vertical Cable managers and KVM switch complete for mounting of various IT hardware like servers, networking hardware etc complete as per tender specifications & datasheet

Furniture & fixtures complete as per Tender Specifications.

Swivel chairs

Table for printers

Table for SIC terminal

File Cabinet/ Spares cabinet : approx. 2 m height for industrial file/ spares storage. Glass front .

Cables

Supply of CAT6 cable (unarmoured) as per tender specifications

Supply of CAT 6 Cable (Armoured) as per tender specifications

Supply of Armoured Power cable (3CX2.5 sqmm)

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

RTU Hardware & Software

RTU for attended stations for interfacing of the control system with existing SCADA system c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, communication ports, serial & Ethernet interfaces, with 1 set of L2 8 port Ethernet switches, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc.

Programming / ladder logic / testing software for RTUs programming including one time license fee as per tender specifications.. (1 Set= 1 programming/ladder logic/ testing software per site)

F&G Supply

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tender specifications

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

Manual Call Point (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous area along with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Surge Protection Devices for analog signals from 3 wire Hydrocarbon Detectors ,, ,,,,,,

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for Heat detectors (Cordless) including Cordless Heat Head Unit, Battery Baton, Fast Charger etc.

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required accessories complete in all respect.

Instrumentation

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mounted

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to100 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 degC ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 degC); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measurement with extended RTD length, cable glands, Range max (0 to 100 degC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof pressure 200 kg/cm2

Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof pressure 200 kg/cm2

Flow Switch, Thermal type, spherical tip, for 3 IN 150# Line, including calibration

Flow Switch, Thermal type, spherical tip,for 8 IN 150# line, including calibration.

Flow Switch, Thermal type, spherical tip, for 6 IN 150# line, including calibration.

Level switch top mounted SIL2 certified (sump tank) as per tender specifications

Level switch top mounted SIL2 certified (transmix tank) as per tender specifications

Level Transmitter for under ground liquid tank (sump tank) applications- Guided wave

Level Transmitter for above ground liquid tank (transmix tank) applications with tank bottom local display unit as per tender specifications- Non contact

Density Transducers -with Accessories- As per Tender Specificaion 150# Rating

Density Transducers -with Accessories- As per Tender Specificaion 600# Rating

CONFIGURATOR AND TEST INSTRUMENTS

Field Configurator for Pressure & Temperature transmitter with Hart protocol as per tender specifications

4 1/2 Digit DMM (True RMS) as per tender specifications

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), as per tender specifications

Pressure Calibrator 0 - 200 bar (Portable), as per tender specifications

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type as per tender specifications

Micro processor based Temperature Calibrator; Range ambient to 200 deg C, as per tender specifications

Service

Control system services

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC , Instruments at Station locations including supervision for termination of control cables, installation and commissioning of SCC systems, UPSs, Console Desks, Network Racks etc., laying of power cables and LAN cables for powering & interfacing the system, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes interfacing of the PLC system with RTUs for transfering Station data to SCADA System (Process PLC)

Station Location upto 1000 IOs

Interfacing of Pipeline Control System with Marketing Division's Control System

Supervison of erection, testing & commissioning of RTU, interfacing & integration of RTU with MCS/SCC machines and field instrumentation systems including supplied hardware/ software with station on remote& auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc.At Station Locations (MMCS/BMCS/SCCs)

Training on supplied system including Control system RTU etc

Submission of as built documentation as per detailed scope of work - Mirzapur

Comprehensive Annual Maintenance Contract for the system (including supplied facilities at all the attended stations, RCP locations, MOV locations) for a period of 05 years after completion of defect liabillity period for the complete pipeline as per tender requirement for all locations.

AMC for 1st Year

AMC for 2nd Year

AMC for 3rd Year

AMC for 4th Year

AMC for 5th Year

Adarsha control and automation Pvt Ltd

ABB India Limited

Adarsha control and automation Pvt Ltd

ABB India Limited