ESTABLISHMENT AND COMMISSIONING OF 3.00 MLD STP AT BSBP

GRAND SUMMARY OF BASE COST

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

GRAND TOTAL OF BASE COST (in Figures)

GRAND TOTAL OF BASE COST (in words)

GENERAL REQUIREMENTS FOR STP

Sl. Item Unit Total Contract Price including Taxes and Duties etc. complete

No. (Rs. in figures) (Rs. in words)

1 Preliminary Documents and Drawings: Cost of production of set of preliminary documents and drawings LS

2 Construction Documents and Drawings: Cost of production of set of construction documents and drawings

2.1 Civil and Building Works LS

2.2 Mechanical Works LS

2.3 Electrical Works LS

2.4 Instrumentation and Control System Works LS

2.5 Production of Progress Reports LS

Any additional items required for the production of construction documents and drawings.

3 Tests on Completion: Carrying out tests on completion for individual structures, electro-mechanical equipments and control system, including cost of manpower, chemicals, consumables etc. complete.

3.1 Civil and Building Works LS

3.2 Process, Mechanical, Electrical and Instrumentation and Control System Works. LS

Any additional items required for the Tests on Completion

4 Tests after Completion: Cost for carrying out tests after completion for the entire plant as a whole, including cost of manpower, chemicals, consumables etc. complete.

4.1 Tertiary Sewage Treatment Plant including DMF and UF LS

Any additional items required for Tests after Completion

5 Operation and Maintenance Manuals: Costs for the production of operation and maintenance manuals

5.1 First issue (prior to Tests on Completion) LS

5.2 As built O & M Manuals LS

6 As built Drawings: Cost for the production of set of as built drawings for;

6.1 Civil and Building works LS

6.2 Mechanical Plants LS

6.3 Electrical Plants LS

6.4 Instrumentation and Control System LS

Any additional items required for the production of As built Drawings

7 Any other missing items under "General Requirements" (Tenderers to list and enter price for missing items if any not specifically mentioned above but which are necessary for satisfactory completion and commissioning of the STP)

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

PERMANENT CIVIL, BUILDING AND PIPELINE WORKS FOR STP

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

Total cost for construction of the following units for sewage treatment plant including associated works;

1 Construction of inlet chamber, mechanical coarse screen channels, raw sewage pump well, pump station including providing inlet gravity sewer from termination point, flow diversion pipe at the inlet chamber, inlet and outlets, channels, platforms, walkway etc. complete as per detailed tender specifications. LS

2 Construction of STP inlet chamber, mechanical fine screen channels, mechanical vortex type grit chambers and distribution chamber for Pre React Tanks / ASBR tanks including sand beds, inlet and outlets, channels, platforms, walkway, staircase etc. complete as per detailed tender specifications. LS

3 Construction of Pre React Tanks / Advanced Sequencing Batch Reactor (ASBR) tanks including inlet channels, outlets, partition walls, platforms, walkway, weirs, channels, staircase etc. complete as per detailed tender specifications. LS

4 Construction of DMF feed tank / balancing tank, feed pump suction well, dry pit pump house, platform for dual media filters including covered roof, supports, dwarf wall, foundations, inlets, outlets, platforms, walkway etc. complete as per detailed tender specifications (filter platform, feed pump suction well and dry pit pump house shall have space provision for installation of future filters and feed pumps). LS

5 Construction of UF feed tank, UF feed pump suction well, dry pit pump house, foundations, inlets, outlets, platforms, walkway etc. complete as per detailed tender specifications (UF feed pump suction well and dry pit pump house shall have space provision for installation of future UF feed pumps). LS

6 Construction of common plant building for housing all the equipments / machinery / plant required for UF system, sodium hypochlorite disinfection system, office room, control room, electrical panel room, store room, laboratory etc. including all feed pumps, pre filters, backwash pumps, chemical dosing tanks, chemical dosing pumps, air compressors etc. including equipment foundations, cable trenches, supports, providing office furniture, PC, fire extinguishers etc. complete as per detailed tender specifications (plant building shall have space provision for installation of future UF skids, equipments etc.). LS

7 Construction of UF treated water tank / chlorine contact tank including chlorine mixing, providing baffle walls, inlets, outlets, platforms, walkway etc. complete as per detailed tender specifications. LS

8 Construction of sludge balancing tank / sludge holding tank including inlets, outlets, platforms, walkway etc. complete as per detailed tender specifications. LS

9 Construction of sludge dewatering centrifuge equipment building (two storey) including poly dosing tanks, pedestals, supports etc. complete as per detailed tender specifications. LS

10 Construction of holding tank for all re-circulation flows including recycling water pump well, platform, walkway, supports, inlets, outlets etc. complete as per detailed tender specifications. LS

11 Construction of process air blower room and electrical panel room building including equipment foundations, cable trenches, supports etc. complete as per detailed tender specifications. LS

12 Construction of toilet blocks at two locations including providing sanitary fixtures, fittings etc. complete as per detailed tender specifications. LS

13 Construction of security room including providing lofts, required furniture etc. complete as per detailed tender specifications. LS

14 Construction of electrical substation including transformers, Diesel Generator and other equipment foundations, metal spreading, providing chain link fencing and gate etc. complete as per detailed tender specifications. LS

15 Construction of plant roads, drains, footpath including construction of culvert at the entrance etc. complete as per detailed tender specifications. LS

16 Construction of compound wall including providing gate, providing chain link fencing etc. complete as per detailed tender specifications. LS

17 Site grading works for STP premises to raise the finished ground level to required level including earth filling, compaction, earth retaining etc. complete as per detailed tender specifications. LS

18 Providing water supply and waste water disposal facility for STP premises including toilets, flushing points of process units, construction of chambers and providing manholes for gravity re-circulation lines etc. complete as per detailed tender specifications. LS

19 Gardening, landscaping and tree plantation including creating green belt / buffer zone along the boundary of STP plot by planting high rise trees etc. complete as per detailed tender specifications. LS

20 Any missing items of work not specifically listed above but which are necessary for satisfactory completion and commissioning of the STP meeting tender requirements.

MECHANICAL WORKS FOR STP

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

Total cost for mechanical works for the following units of STP;

1 Mechanical works at raw sewage pumping station of STP

a) Mechanical coarse screens LOT

b) Sluice gates at inlet & outlet of screen channels and inlet of future flow diversion sewer LOT

c) Submersible sewage pumps for raw sewage lifting to inlet chamber of STP LOT

d) Aeration grid with coarse bubble diffuser system for raw sewage sump well LOT

f) Interplant piping, specials and fittings LOT

g) Electric hoist LOT

h) Portable wheel barrows LOT

2 Mechanical works at fine screen channels, grit chambers and distribution chamber

a) Sluice gates at inlet and outlets of fine screen channels and grit chambers and outlets of pre react / ASBR distribution chamber LOT

b) Mechanical fine screens LOT

c) Portable wheel barrows LOT

d) Mechanical vortex type grit removal system including grit washing classifier mechanism etc. complete. LOT

e) Interplant piping, specials and fittings LOT

3 Pre react tanks / ASBR tanks

a) Submersible mixers for pre react tanks as per requirement LOT

b) Floating type / fixed type mixers for ASBR tanks as per process requirement LOT

c) Submersible sludge pumps for MLSS re-circulation pumping LOT

d) Submersible sludge pumps for excess sludge pumping LOT

e) Fixed type air diffuser system including EPDM membranes, diffuser racks, manifold, vertical air column, air line, isolation valves, diffuser assembly etc. complete as given in detailed specifications. LOT

f) Floating type / fixed arm mechanical decanter including scum board, weir etc. complete as given in detailed specifications. LOT

h) Interplant piping, specials and fittings (air piping shall be in stainless steel material) LOT

i) Mechanical hoists for pumps and mixers as given in detailed specifications. LOT

4 Air blower room

a) Air blowers including accessories LOT

c) Interplant piping, specials and fittings (stainless steel) LOT

d) Electrical hoist LOT

5 Dual media filtration system

a) Dual media filters including feed pumps, backwash pumps, back wash air blowers, air compressors, frontal piping etc. complete as per detailed tender specifications. LOT

c) Interplant piping, specials and fittings LOT

d) Electrical hoists LOT

6 Ultra filtration system

a) Ultra filtration system including feed pumps, bag filter, micron cartridge filter, forward flush, skid, backwash pumps, back wash air blowers, air compressors, CIP, chemical dosing system including chemical mixers, chemical tanks and feed pumps etc. complete as per detailed tender specifications. LOT

c) Interplant piping, specials and fittings LOT

7 Sludge balancing tank and pumping system

a) Submersible mixers LOT

b) Submersible sludge pumps LOT

d) Interplant piping, specials and fittings LOT

e) Mechanical hoist LOT

8 Sludge dewatering centrifuge

a) Centrifuge sludge dewatering system including centrifuge machines with accessories, polyelectrolyte preparation and dosing tanks, dosing pumps, centrifuge flushing system, control panel etc. complete as per detailed tender specifications. LOT

c) Interplant piping, specials and fittings LOT

d) Electrical hoist LOT

9 Plant re-circulation flows holding tank and pumping system

a) Submersible re-circulation pumps LOT

c) Interplant piping, specials and fittings LOT

d) Mechanical hoist LOT

10 Sodium hypochlorite solution disinfection system

a) Hypochlorite solution disinfection system including dosing tank mixers, dosing tanks, dosing pumps, diffuser in mixing tank etc. complete. LOT

c) Interplant piping, specials and fittings LOT

11 EOT crane for plant building including girders, hoists etc. complete as per detailed tender specifications. LOT

12 Total cost for mechanical works for providing service water pumping system including pumps, valves, piping etc. complete as per detailed tender specifications. LOT

13 Total cost for all the exhaust fans, ventilation system, air conditioning system etc. complete as per detailed tender specifications. LOT

14 Any missing items of work not specifically listed above but which are necessary for satisfactory completion and commissioning of the STP meeting tender requirements.

ELECTRICAL AND INSTRUMENTATION & CONTROL SYSTEM WORKS FOR STP

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

1 General Electrical System

1.1 Substation including Transformers, RMU, metering cubicle etc. LOT

1.2 415 V main switch gear LOT

1.3 Power Factor Correction Panels LOT

1.4 HT Cabling System LOT

1.5 LT Cabling System LOT

1.6 Earthing System LOT

1.7 Internal Electrification LOT

1.8 Electric Powered External Lighting LOT

1.9 Solar Powered External Lighting LOT

1.1 Telephones LOT

1.11 Safety Equipments and Fire Extinguishers LOT

2 Diesel Generator Set LOT

3 Instrumentation and Control System

3.1 Electromagnetic Flow Meters LOT

3.2 Pressure Gauges LOT

3.3 Pressure Switches LOT

3.4 Pressure Transmitters LOT

3.5 Level Gauges LOT

3.6 Level Switches LOT

3.7 Flow Control Valves LOT

3.8 D.O. Meters LOT

3.9 pH and Temperature Analysers LOT

3.10 Ammoniacle Nitrogen Analysers LOT

3.11 SDI Analysers LOT

3.12 MLSS Analysers LOT

3.13 BOD Analyzers LOT

3.14 COD Analyzers LOT

3.15 TSS Analyzers LOT

3.16 Alkalinity Analyzers LOT

3.17 Total Nitrogen Analyzers LOT

3.18 Total Phosphorous Analyzers LOT

3.19 Turbidity Analyzers LOT

3.20 Free Residual Chlorine Analyzers LOT

3.21 Instrument Cables LOT

3.22 Building management system (BMS) for STP integrated with BMS of proposed Central Control Center at main electrical sub station LOT

3.23 CCTV monitoring system for plant premises LOT

3.24 Real time data transferring system for various parameters as specified to local PLC, KSIIDC central monitoring system and to KSPCB including required software, hardware, modem etc. complete. LOT

3.26 MIMIC Panel LOT

4 Any missing items of work not specifically listed above but which are necessary for satisfactory completion and commissioning of the STP meeting tender requirements.

MANDATORY SPARE PARTS, TOOLS AND TEST EQUIPMENTS

Sl. Item Unit Total Contract Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

Tenderer to list and price required spares, tools, testing equipments etc., as necessary for satisfactory operation of STP

FACTORY TESTING OF EQUIPMENTS AND MATERIALS

Sl. Item Unit Total Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

1 Factory Testing of Equipments and Materials: Cost for factory testing of Equipments and Materials by KSIIDC / Third Party / Consultant

1.1 Submersible pumps LS

1.2 Horizontal centrifugal pumps LS

1.3 Mechanical coarse screens LS

1.4 Mechanical fine screens LS

1.5 Vortex grit removal mechanism LS

1.6 Diffused aeration system LS

1.7 Floating / Submersibleb Mixers LS

1.8 ASBR decanting system LS

1.9 Air blowers LS

1.10 Centrifuge machines LS

1.11 Dual media filters LS

1.12 UF system LS

1.13 Pre filters LS

1.14 Micron cartridge filters LS

1.15 Chemical dosing pumps LS

1.16 Electrical actuators LS

1.18 Transformers LS

1.19 Diesel generator LS

1.20 Electrical panels LS

1.21 Any missing major equipments not specifically listed above but which are to be inspected. LS

GRAND TOTAL OF OPERATION AND MAINTENANCE COST OF STP FOR FIVE (5) YEARS

Sl. Item Unit Total Price including Taxes and Duties etc.,

No. (Rs. in figures) (Rs. in words)

1 OPERATION AND MAINTENANCE COST FOR STP : FIRST YEAR per Year

2 OPERATION AND MAINTENANCE COST FOR STP : SECOND YEAR per Year

3 OPERATION AND MAINTENANCE COST FOR STP : THIRD YEAR per Year

4 OPERATION AND MAINTENANCE COST FOR STP : FOURTH YEAR per Year

5 OPERATION AND MAINTENANCE COST FOR STP : FIFTH YEAR per Year

GRAND TOTAL OF OPERATION AND MAINTENANCE COST OF STP FOR FIVE (5) YEARS (in figures)

GRAND TOTAL OF OPERATION AND MAINTENANCE COST OF STP FOR FIVE (5) YEARS (in words)

OPERATION AND MAINTENANCE COST PER YEAR FOR STP INCLUDING DMF AND UF

Sl. Item Unit Quantity Rate Total Price

No. (Rs. in figures) (Rs. in figures) (Rs. in words)

1 Cost of Manpower :

1.1 Plant Supervisor / Superintendent Per Year 1

1.2 Operators for STP Per Year 2

1.3 Electrician Per Year 1

1.4 Instrumentation and Control System Technician Per Year 1

1.5 Fitter / Mechanic Per Year 1

1.6 Security Guard for STP Per Year 1

1.7 Gardener and Helpers for Sludge Handling Per Year 1

2 Cost of Plant Chemicals : Tenderer to list and price required chemicals and consumables for operation and maintenance of the plant including Sodium Hypochlorite, Polyelectrolyte, Coagulant, Flushing Chemicals, Laboratory Chemicals and Consumables and all other chemicals required for STP, DMF and UF

2.1 Per Year LOT

2.2 Per Year LOT

2.3 Per Year LOT

2.4 Per Year LOT

2.5 Per Year LOT

2.6 Per Year LOT

2.7 Per Year LOT

2.8 Per Year LOT

3 Establishment charges including office stationary, all expenses etc., Per Year LOT

4 Transportation and disposal cost for screenings, grit, scum, sludge etc. to designated site identified by KSIIDC / KSPCB Per Year LOT

5 Cost of Tools and Equipments as necessary Per Year LOT

6 Cost of diesel and other consumable required for 360 Hours of operation of D.G. set Per Year LOT

7 Cost of buying potable water from KSIIDC for toilet use, office use, domestic use etc. Per Year LOT

8 Cost towards getting all approvals and yearly approval certificate, renewal certificate etc. from KSPCB and Other agencies. Per Year LOT

9 Cost towards maintenance of civil structures, plant roads, access roads, drains etc. Per Year LOT

10 Cost towards maintenance of mechanical equipments Per Year LOT

11 Cost towards maintenance of electrical works Per Year LOT

12 Cost towards maintenance of Instrumentation and Control works Per Year LOT

13 Any missing items not specifically listed above but which are necessary for satisfactory operation of STP meeting tender requirements.

a) Per Year LOT

b) Per Year LOT

c) Per Year LOT

d) Per Year LOT

e) Per Year LOT

Guaranteed maximum power consumption per day for operation of the plant including all working loads, internal and external lighting etc. (KWH) =