Supply, Installation and Commissioning Of Machineries, Landscaping, Elevation Works In Gasifier Crematorium At Chettikulam Village And Panchayat In Madurai District Under Scpar 2021-22

Amount

Providing Landscaping Arrangements as per the standard specification as directed

Providing Elevation arrangements to the gasifier crematorium and annexure buildings as per the standard specification as directed

Providing Entrance Arch structure in the entrance as per the standard specification as directed

Supply, Installation & Commissioning of Genset 10KVA as per the standard specification as directed

Providing 3 phase Service connection as per the standard specification as directed

Supply, Installation & erection steel Gate arrangements as per requirement as per the standard specification as directed

Supply & Installation Stone Bench arrangements as per the standard specification as directed

Gasifier Machinery Equipments

Design, Supply & Construction of Cremation Chamber having the inner dimensions of 940 mm x 1150mm x 2350mm and Outer Dimension will be 1700 mm X 2800 mm X 1900mm fabricated out of heavy duty material & provided with necessary openings for gaseous fuel firing through burners and feeding body. The Primary Chamber shall be constructed with 3 Layers inner most will be 115 mm IS-8 quality fire bricks (Dalmia/ equivalent Make only) 2nd layer will be 115 mm Hot face Insulation Bricks (Rajasthan/ equivalent Make) 3rd layer will be 115 mm Cold face Insulation brick and Outer will be mild Steel sheets of 1.65 mm thick provision to with stand temperature and insulation bricks to ensure minimum heat loss. The furnace shall have Ash collection chamber with MS door size of 400mm X 350 mm & provision for periodic ash removal. The front side of furnace will be covered by moving MS fabricated door of 5mm thick with reinforcement using MS angle 40mmX40mm X6mm lined with Insulation Bricks. Door operation will be the manual. The Furnace will have the 7 Nos of Body Resisting Cast Iron solid Shaped Bricks.

Design Supply and Construction of Secondary Chamber for the Re- Incineration Flue Gas having the inner Size of 450mmX1510mmX450mm. The Secondary Chamber shall be constructed with 3 Layers inner most will be 115mm IS-8 quality fire bricks (Dalmia/ equivalent Make only) 2nd layer will be 115mm Hot face Insulation Bricks (Rajasthan/ equivalent Make) 3rd layer will be 115mm Cold face Insulation brick and Outer will be mild Steel sheets of 1.65mm thick provision to withstand temperature and insulation bricks to ensure minimum heat loss. High Alumina Fire Bricks baked with insulation bricks and the outer size of 1140mmX2200mmX600mm for providing of Flue Gas Entry and Outlet

Design, Supply, delivery and Erection of Chimney shall be fabricated out of MS material varying from bottom to top with bottom diameter shall not be less than 1000mm and top diameter 324 mm to a height of 30 m (min). Design shall conform to IS 6533 norm and chimney shall be provided with accessories such as Ladder / Platform, Sampling Nozzle, Lightning Arrestor, Drain Plug, Bottom Door etc., and not restricted to only these complete system complying to Std norms. Chimney jointing flange gasket shall be provided by asbestos gasket instead of rubber flange gasket including testing and commissioning etc., complete. The Base Segment will the 1000mm to 800mm cone made with MS material thick 10/8 mm, second Segment will the 800mm to 600mm cone with MS material thick 6 mm, Third Segment will be 600mm to 400mm Cone with MS material thick 6 mm, Fourth segment will be the 400mm straight pipe with MS material thick 5 mm, The Final Segment will be the 325mm straight Pipe with MS material thick 5 mm. All the Segments length will be the 6000mm. All the Chimney Flanges Shall be 12mm thick. The Base Plate of the Chimney shall be 25mm thick plate.

Duct line from Cremation Chamber to Scrubbing Unit with Insulating of Refractory Cement. The Outer duct will be made out of Mild Steel of Smm thick and the Inner will be lined with Refractory Cement with the thickness of 50mm the Outer Dia will be 400mm.

Duct line from scrubber to ID Fan Blower and ID Fan Blower and to the Chimney. The Duct will be made out of Mild Steel of 5mm thick construction with Flanges of 280mm to 325mm Dia.

Supply, Delivery and fixing of Centrifugal Fan should be the 5 HP Motor of Kirloskar/ equivalent make for sucking of fumes from the furnace and let out to the Chimney in terms of Volumetric Flow Rate & Pressure Head development. The Impeller Should be the Stainless Steel SS-304 Grade of 3mm thick and the Casing should be the stainless steel 2 mm thickness. The blower stand will be made of MS channel 75mmX40mmX6mm and angles of 40mmX40mmX6mm with 3mm sheet.

Electrical Panel Board, Back, Electrical cables, Wiring etc., as directed by the departmental officers. The Panel Board will be capable for the Door Operation, Blower and Pump ON/OFF controls, and Burner Control Operations. The total no. of 4 Burners will have individual Control Switch for Ignition and the Common Switch for the Blower Controls. The Control panel will be Neatly wired with Identity marked numbers and the cables for the Door will be the 1.5 Sq mm 3 core wire for the Suitable length from the Control panel o motor, The 4 Nos Burner Cable will the 1.5 Sq. mm 3 core suitable length from the control panel to Burners and the lotor will control the Limit with limit switches. The Fume Duct ID Blower cable will be the 4Sq. mm 3 Core cable from Control panel to lotor. The Control Panel Should have the MCB. Indicating Lamps, Push Buttons, ON/OFF Switches, Contactors, Temperature Controller, Over load Relays and Thermocouple etc..

LPG burner sets UNITECH/ equivalent make with LPG bank and control panel supply of 4Nos of burners with 120mm dia and burner mouth should be Stainless Steel 304 Grade with blower and fully auto control system. LPG fired ignition, flame sensor and auto cut off incorporated in a separate controller equivalent to imported control system for air and LPG with auto ignition system and supply of 10 cylinder bank with pipeline from LPG cylinder back up to each burner end by using TATA/ equivalent make ; C class grade material pipe of GIS

Supply of High Pressure Stainless Steel Tube Burners of 50mm dia with Suitable Length for the Cremation Chamber with having the Brass Needle Valve, Brass Non-Return Valve and SS Main Shutoff Valve etc... (Manual)

Supply and Fixing of Hydraulic Trolley made of 80X40X3mm tubular section, 75X40X6mm channel and 3mm sheet with using of Hydraulic Pistons, The trolley should place at the floor Level for the loading of Human Body will have the dimensions of 780mm width and 4000mm length for the easy operation for the loading of Human Body to the Cremation Chamber.

High Pressure Venturi Wet Scrubber for entrainment of particulate matters, removal of soluble emissions and sudden quench the emissions, fabricated out of mild steel of 5mm thick covered with refractory cement insulation of 50mm thick for fume entrance portion, stainless steel of 3mm for venturi portion. The emissions enter in to the scrubber having high- pressure water spray, there by entrained particulate matter is washed down with water with the removal of soluble emissions and also helping in the reduction of the emission temperature.

Supply and Fixing of 2HP Monoblock High Pressure Pump of Sharp/ equivalent make 3 phase for the Scrubbing System with Water Line Connections to the Scrubbing unit and Drain connections to the Tank

Design & Construction of effluent treatment plant using brick work with leak proof plastering of size 2000X1000X1000mm of collection tank, 900X1000X1000mm of Aeration tank. 900X1000X1000mm of filtering tank with all necessary accessories inclusive of 0.5HP single phase pump and blowwer with PVC pipelines for aeration with necessary water proofing, as needed for the efficient operation of the plant and capable of treating the wash water from the Gasifier to meet the TNPCB norms for lettering for gardening purpose.

Roviding Rain water Harvesting structure as per the standard specification as directed

GST Amount for providing Service to Government Contract Works for the above Construction Works. { GST Amount is the Total GST Amount for total overall quoted amount above this row in column "BB" for all works in this package}

SHARVAA ASSOCIATES