REPAIR/ MAINTENANCE AND SERVICING OF VARIOUS CAPACITY OF DG SET ALONGWITH CONNECTED ITEM AT BB CANTT, SRINAGAR

Amount

Servicing of Diesel Engine Generating sets of following rating to be carried out as per schedule given as under :- B - Check :- (Every 100 hrs or 6 Month whichever is earlier) (i) Change lubricating oil (ii) Change lubricating oil filters (iii) Change fuel filter (iv) Change coolant (v) Check engine wiring for damage (vi) Check drain fuel supply tank (vii) Change by pass lubricant filter (viii) Change air filter (ix) Check oil pressure (x) Change fuel water separator C- Check:- (Every 1500 Hrs or 1 Years Whichever is earlier) (i) Ajust valve (ii) Steam clean engine (iii) Replace hose if required (iv) Check turbo charger mounting nuts (v) Check engine oil heater (vi) Inspect following parts & replace if required (alternator, starter etc) (vii) Clean fuel tank from inside (viii) Change engine oil Note: (i) Maintenance of Diesel Engine Generating Set as per maintenance schedule chart (ii) Schedule of service, Diesel Gen Set Machine No Wise attached in Particular specification. (iii) Servicing of DG set will be done by Authorised dealer of Kirloskar/ Cummins/ Greave/ mahindra only. (iv) B Check and C Check spare parts will be measured and paid separartely under supply only items (fixing charge included with the servicing of DG sets item No 1.01 to 1.11

7.5 to 45 KVA.

S&F in replacement fuel filter element with 'O' ring for following capacities of DG Set Complete all as specified and as directed. Make: Kirloskar/ Cummins/ Greave/ mahindra

7.5 to 45 KVA

S&F in replacement oil filter cartage element with O ring for following capacities of DG Set Complete all as specified and as directed. Make: Kirloskar/ Cummins/ Greave/ mahindra

7.5 to 45 KVA

S&F in replacement air filter (both outer & inner) element with O ring for following capacities of DG Set Complete all as specified and as directed. Make: Kirloskar/ Cummins/ Greave/ mahindra

7.5 to 45 KVA

S&F in replacement bye pass oil lubricant oil filter cartridge element with O ring for following capacities of DG Set Complete all as specified and as directed. Make: Kirloskar/ Cummins/ Greave/ mahindra

S&F in replacement fuel water separator filter complete with benjo bolt and washer for following capacities of DG Set Complete all as specified and as directed. Make: Kirloskar/ Cummins/ Greave/ mahindra

Supply and change engine oil 15W 40 grade must be compatible for latest CPCB-IV norms DG set complete all as specified and directed. Make : K oil super by kirloskar/ Castrol/ Servo

Supply and replace of coolent of DG Set complete all as specified and directed. Make : K Cool by kirloskar/ Castrol/ Bosch

Supply and topping up of distilled water for battery complete all as directed.

M&L for diesel exhaust fluid (DEF) for CPCB-IV Diesel Engine generating set complete all spicefied and as directed.

S&F in replacement V belt off size, complete all as per site requirement, spicefied and as directed. Make - Fenner or equivalent as approved by GE

M&L for cleaning of radiator assembley by dismantling of canopy, removal of radiator, cleaning of radiator with chemical, sealing of radiator tube if any leakage, pressure testing of radiator, arrest leakage by bazing soldering incl freight (to & fro), loading, unloading, re-assembly of canopy all as specified and directed for the following capacities of DG sets:-

M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing, carbon brushes, diodes any other minor parts required all as directed and fixing on engine testing/ commissioning complete for engine having any capacity for 12 volts complete all as specified and directed.

M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing, carbon brushes, diodes any other minor parts required all as directed and fixing on engine testing/ commissioning complete for engine having any capacity for 24 volts complete all as specified and directed.

M&L for calibration of Injector Nozzle Removal of Injector Nozzle from engines of following capacity, calibration of these nozzle at fuel pump from authorized calibration bench, if parameters are out of limit then replacement of nozzles and connected spares complete all as directed.

M&L for decarbonization of Cylinder Head removal of cylinder head from engine, chemical wash at workshop, checking of valve, seat, guides etc in head, lapping, if required or replacement of spare if required. Removal of carbon from head by chemical wash. Refitment on engine replacement of all the gaskets required throughout the process. Tappet setting if required complete all as directed for the following capacity of DG Sets:-

320 KVA DG set (MES Power House, IIT Br in HQ 15 Corps)-02Set

200 KVA DG Set (Blood bank, Power house, HQ 15 Corps & Signal Centre)-04Set

180 KVA DG set (BP Tank, New Signal Centre) -02Set

160 KVA DG set (216 Transit Camp, Batwara Sump, Main Power house-02)-04Set

125 KVA DG set (CESZ, HQ 133WE, Transmission Hall & STP) - 04 Set

110/ 100 KVA DG set (GT Sump, Dental Unit)-02Set

75 KVA DG set (2 FOD) -1Set

62.5/ 63 KVA DG set (R centre mess, Transit camp, CE mess H/H pump, Khukri post) -05 Set

Supply only Tapped valves of suitable size for above mentioned DG sets (fixing charges shall deemed to be included with serial item ser No 16 here-in above).

M&L for dismantling and taking down old/ unserviceable lead acid battery from DG set and S&F new lead acid battery, 12 volt, 180 AH capacity complete with brass terminals incl testing on load all as directed. Make : EXIDE Model- New X-Press/ Amron

S&F battery lead of 1.5 meter long with multstranded copper conductor of size 50 sqmm single core PVC insulated, flexible with battery terminal at one end and long tube terminal eye type at other end complete all as directed.

M&L for calibration of DG Sets from the authorised dealer of Kirloskar/ Mahindra/ cumins FIP, removal of injector nozzle form engine and refix the same after calibration of following capacity of from the authorised dealer complete all as directed.

380 KVA DG set

320 KVA DG set

200 KVA DG Set

180 KVA DG set

160 KVA DG set

125 KVA DG set

62.5/ 63 KVA DG set

M&L for servicing of self starter assembly of DG sets 12 volts by dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existing teeth, bendex bushes, Armature, solenoid Assy 12 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing complete all as specified and directed.

M&L for servicing of self starter assembly of DG sets 24 volts by dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existing teeth, bendex bushes, Armature, solenoid Assy 24 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing complete all as specified and directed.

S&F in replacement of turbo charger suitable for 320 KVA DG Set complete all as specified and directed. Make : Graves Model No MWM TBD-V-12

S&F generator Battery Charger, input voltage 230V, output voltage 12V and 24V, fully automatic over boost/ float cutoff charger, automatic over charge and over discharge protection battery reverse protection with indication suitable for charging storage type lead acid battery in existing LT/ DG Panel including making necessary connections from charger to battery by using 10 sqmm copper conductor heavy duty cable and clamps including taking down old battery charger complete all as specified and directed.

S&F in replacement ONload Change over Switch cubical type 4 pole of rating 630 Amps, confirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. Make: Havells Model No. IHCNFE0630 or equivalent Make of L&T/ Schneider/ Siemens

S&F in replacement ONload Change over Switch cubical type 4 pole of rating 400 Amps, confirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. Make: Havells Model No. IHCNFE0400 or equivalent Make of L&T/ Schneider/ Siemens

S&F in replacement Offload Change over Switch cubical type 4 pole of rating 200A to 320 Amps, onfirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. Make: Havells Model No. IHCFFE0320 or equivalent Make of L&T/ Schneider/ Siemens

Supply only Aluminium terminal (lugs) for following Size.

Repair / overhauling of electrical control panel board including addition alteration in wiring system complete with of defective parts such as volt meter Ammeter, frequency meter indicating lamps with wiring etc complete all as specified and directed. Note :- Cost of spares shall be measured and paid separatly.

Taking out the unserviceable oil pressure guage and supply and fixing new oil pressure guage ISI marked complete all as specified and as directed.

Taking out the unserviceable Oil temprature guage and supply and fixing new water oil temprature guage ISI marked complete all as specified and as directed.

Taking out the unserviceable fuel guage meter and supply and fixing new fuel guage meter ISI marked operated on 12V/ 24V DC complete all as specified and as directed.

S&F in replacement Digital RPM cum hour meter suitable to operate on 8 to 32 DC Voltage with all associated acessories like cable, sensor bracket etc including for smooth functioning in various DG set installation complete all as specified and as directed.

S&F in replacement Indicator lamp neon type red, yellow & blue complete all as specified and directed.

M&L for earthing complete with galvanized iron or steel earth plate electrode 60cm x 60cm x 6mm thick buried directly in ground (earth pit not less than 2.25 Mtrs below ground level) with top edge of earth plate not less than 1.5 Mtrs below ground level connected to galvanized earth strip 32X6 mm by means of nuts, bolts, thimbles, chuck nuts, washers of GI or steel, including PCC (concrete chamber) shall be PCC (1:3:6) type C1 (using 20mm graded stone aggregate), with fair finish internal surface of concrete chamber shall be given 15mm thick plaster in CM (1:4), funnel with wire gauge of (0.68mm) 8 mesh per liner inch, 80 mm thick RCC pit cover 320 mm x 320 mm of RCC (1:2:4) type B1 (using 20 mm graded stone aggregate) reinforced with XPM, JALLI and charcoal dust and common salt all as shown in electrical plate No 3 of MES SSR Part-I and specified including provision of earth wire protected by 40mm dia medium grade GI pipe and watering pipe shall be 20mm bore medium grade GI pipe, and including all excavation and earth work & connecting the earthing to an earthing test point /DG Set nuetral/ body/ Lt panel etc. and testing on completion, complete all as specified & directed.

M&L for earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or burried in ground or drawn in conduit/ pipes or fixed to poles or any other indicated suituations for loop earthing etc as required of size 32x6mm complete all as specified & directed.

Taking out unserviceable heat proof asbestos rope from the exhaust pipe cleaing the exhaust pipe and supply & wraping new asbestos rope of suitable size and wrapping with wire mesh and plastering with of paris/ white cement for smooth finishing including replacement of gasket and tightening of all nut and bolts complete all as directed.

Repair & maintenance of LT Panel board indoor/ outdoor type comprising of MCCBs as incoming and outgoing with digital mettering and control wiring by disconnecting all incoming and outgoing connection, opening of LT cable incl refixing of cables after proper lugging and glands complete. Cleaning of all compartment from in side and out side including using anti rust spray and checking and repair of all controls, switches, meters. etc (if found diffective) and painting complete panel board with two coat of synthetic enamel paint over a coat of red-oxide paint, after necessary scrapping and denting (Tint of paint colour shall be approved by GE). Refixing of panel board upon angle iron frame of size 50x50x6mm and embeded in PCC concrete of ratio (1:3:6) type B2 (using 40mm graded crushed stone aggregate) complete all as specified and as directed. Note: 1. The MCCBs, MCBs, volt meter, amp meter will be measured and paid saperately in respective Sch A item. 2. The charges for 50x50x6 mm angle iron frame & PCC work is deemed to be included in above quoted rates.

S&F in replacement MCCB 400 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit. The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. Make Havells cat Part No. IHLLSECF0400

Supply & fixing in replacement MCCB 320/350 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. Make Havells cat Part No.IHLLSECF0320

S&F in replacement MCCB 250 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit. The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. Make Havells cat Part No.IHLLSECF0250

M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc of the various capacities of DG Set complete all as directed.

S&F in replacement L2 kit for 125 KVA DG Set complete all as per site requirement and as directed.

S&F in replacement rubber hose pipe set with clamps suitable for followling capacities of DG sets:-

S&F in replacement of fuel pipe as per sample for DG sets complete all as specified and directed.

S&F in replacement of fuel level indicator transperent PVC pipe of suitable dia for the fuel tanks of DG sets complete all as specified and directed.

M&L for servicing of alternator/ AVR of following capacities of DG set of any make and type by disconnecting all connections and removing dust from alternator/ AVR and checking of wiring complete if burnt repalace the wire and making connection of all components complete all specified and as directed:-

62 to 75 KVA.

100 to 125 KVA.

160 to 200 KVA.

250 to 400 KVA.

S&F in replacement of selenoid switch suitable for 62.5 to 100 KVA DG set complete all as per sample and as directed.

S&F in replacement of electronic governer for DG Set 180 KVA to 250 KVA complete all as per sample and as directed.

M&L for taking down, disconnecting and shifting of existing DG Set of capacity 200 KVA to 400 KVA from old location to new location including disconnecting and shifiting LT panels change over switch etc. and providing connections to new location complete all as directed. Note : DG set shall be shifted with proper safety using crane hydra/ T&P/ man power as required and same shall deemed to be incl in quoted unit rates.

Ditto all as per serial item No 53.00 described here-in-before but capacity 62.5 KVA to 160 KVA.

M/S FAISAL TRADING CO. (BID ID -3147523)

M/S M.A.S ELECTRICALS (BID ID -3140589)

M/S REDLY ENGINEERS (BID ID -3141262)