Rate contract for a period of two years for rerouting of Steel Pipeline Network and maintenance of steel pipeline of MNGL Pune.

Amount

Re-routing of steel pipe line (one pipe length or more) (Dia 4'' , 6'' , 10'' , 12'') Re-routing of steel pipe line by Transportation, loading, unloading of the line pipes to the site, excavating the trench for new pipe line laying in all site conditions, dewatering and cleaning of pit or trench, Welding the section for re-route, NDT, DPT, joint coating holiday testing, laying, cleaning pipe by foam pigging, hydrotesting of pipes, closing the valves of both sides of the work place. if the tapping in between the section same to be close. venting the natural gas of the section, Nitrogen purging, barricating the site with sign boards, cutting the line from both ends of existing pipeline, surface and bevel preparation, DP checking and welding the pipe with the new section, NDT(Radiography,UT,) MPT coat and wrap for golden joints, Holiday testing, laying of warning mat &RCC tiles and back-filling the same etc. Drying of the section if required. Contractor to carry out all the activities involved in Pre- commissioning and commissioning of the complete section work as directed by OWNER EIC. Contractor to arrange all necessary equipment, pipe line fittings, consumables, manpower with PPE's, Fire extinguishers, Fire fighting services of local corporation as required etc to complete the job. After Completion of the job all related documents to be submitted. Job shall be carried out as per ASME B 31.8/ API 1104. Transportation, Pneumatic testing, Nitrogen Purging, Hydrotesting, Flushing, Swabbing, Drying and NDT etc. N2 as required is in the scope of the contractor. (Work to be completed in all respect as per the satisfaction of MNGL)

4'' Dia REROUTING UG PIPELINE

6'' Dia REROUTING UG PIPELINE

10'' Dia REROUTING UG PIPELINE

12'' Dia REROUTING UG PIPELINE

Above Ground Pipeline

2"& 4'' Dia REROUTE,REPLACE,AG PIPE LENGTH

6'' Dia REROUTE,REPLACE,AG PIPE LENGTH

10'' Dia REROUTE,REPLACE,AG PIPE LENGTH

12'' Dia REROUTE,REPLACE,AG PIPE LENGTH

Hook Up

Hook Up of steel line 12"

Hook Up of steel line 10"

Hook Up of steel line 6"

Hook Up of steel line 4"

Hook Up of steel line 2"

Replacement of Damaged under ground pipeline by new pipe: Transportation, loading / unloading of the line pipes to the site, barricating the site with sign boards, hydrotest of pipes, Dewatering & drying the section, excavating the trench for finding out the leakage in the existing line burst portion of point,dewatering and cleaning of pit or trench, and to make it free from fire/ accident etc., cutting the line from both ends (up to one pipe length item, approx 12 mtr or part thereof shall be treated as one job ), surface and bevel preparation, DP checking and welding the pipe of the required length on the line, NDT(Radiography,UT,) MPT coat and wrap, Holiday testing, laying of warning mat and back-filling the same etc. Contractor to carry out all the activities involved in Pre- commissioning and commissioning of the complete section work as directed by OWNER EIC. Contractor to arrange all necessary equipment, pipe line fittings, consumables, manpower with PPE's, Fire extinguishers, Fire fighting services of local corporation as required etc to complete the job. After Completion of the job all related documents to be submitted. Job shall be carried out as per ASME B 31.8/ API 1104. Transportation, Pneumatic testing, Nitrogen Purging, Hydrotesting, Drying and NDT etc. N2 as required is in the scope of the contractor.Incase of line damage.

REPLACEMENT,PIPE,UG,2" Dia

REPLACEMENT,PIPE,UG,4" Dia

REPLACEMENT,PIPE,UG,6" Dia

REPLACEMENT,PIPE,UG,10" Dia

REPLACEMENT,PIPE,UG,12" Dia

Steel pipeline Road/Water Body/railway etc,Crossing

Steel Pipeline Road Crossing(Boring/OC/HDD)upto 6"

Steel Pipeline Road Crossing(Boring/OC/HDD)upto 6"includes casing pipe for 63-125 mm MDPE Pipe.

Steel Pipeline Road Crossing(Boring/OC/HDD) 10/12"

Steel Pipeline Road Crossing(Boring/OC/HDD)upto 10/12""includes casing pipe for 63 -125 mm MDPE Pipe

MDPE PIPELINE LAYING

Laying OF MDPE Pipeline Dia=63-90 MM

Laying OF MDPE Pipeline Dia=125-180 MM

Liasioning

Decommissioning & Recommissiong of steel pipeline

Mobilization charges shall be applicable only cases were equipment deployment/fabrication mainly categorized in below mentioned three categories. 1) Steel pipe line damage 2) Pipeline reroute 3) Casing job

RESOURCE MOBILIZATION AT SITE-STEEL PL DAMAGE ,Emergency or Priority Work as per the direction of EIC within 4 Hrs

RESOURCE MOBILIZATION AT SITE-STEEL P/L Re-routing of Pipeline /Replacement valve within 5 days

HOT Tapping Support Service- Excavation and protection of working pit along with provision of safe entery and exit, supply of 1) 2 welding genarator along with helpers,Welder,Fitters 2) hydra crane for loading unloading along with competent operator and cleaner, 3) fitter and Helper for fitting of Hot tap fittings, 4) Water pressurisation pump along with gauges for hydrostatic testing of Hot tap fitting 5) Nytrogen for pneumatic testing of Hot tap Machine assembly 6) Riggers for lifting, installation, loading and unloading of Hot tap Machines and associated equipments, tools tackles, 7) Manpower for deployment at emergency isolation valve 8) Supply of welding consuable along with oven 9) Fire fighting services providing at site. 10) Arrenging of the fire extinguishers. 11) Site barricating for hot tatting area. 12) Providing the shed for hot tapping work if needed. 13) providing the lighting arrengement at site.

SUPPLY,SUPPORT,SERVICES,HOT,TAP,<= 6" Dia

SUPPLY,SUPPORT,SERVICES,HOT,TAP, 10"-12" Dia

Replacement of steel valves (Flange End) ( Inclusive of Control and actuator valves) of various sizes in piping system including blind removal providing temporary supports if necessary, nut bolt loosening / tightening, gasket insertion and torque setting with all tools/tackles/manpower etc. of valves sizes, Hydra and other lifting equipment inclusive of scaffolding arrangement at site if required. Contractor to arrange including all necessary equipment, tools & tackels, consumables, transportation, manpower with PPE's. Dismantling of piping spool along with flanges from line for various pipe sizes and putting blind including nut bolt removing & handling with all tools / tackles / manpower/machinery etc and stacking all within radius of 250Mts as per OWNER EIC instructions.

INSTALL,VALVE,STEEL,<=1''NB

INSTALL,VALVE,STEEL,2''NB

INSTALL,VALVE,STEEL,4"NB

INSTALL,VALVE,STEEL,6'' & 10"NB

INSTALL,VALVE,STEEL,12"NB

Replacement of steel valves (Butt Welded) :- Valve repalcement which is installed on steel pipe line network Activity shall be carried including transportation, loading, unloading of the valve to the site, excavating the trench for new valve installation, dewatering and cleaning of pit or trench, Welding the section for valve assembly, NDT, DPT, joint coating holiday testing, laying, cleaning section by peneumatic pressure, hydrotesting of valve assembly, closing the valves of both sides of the work place. if the tapping in between the section same to be close. venting the natural gas of the section, Nitrogen purging, barricating the site with sign boards, cutting the line from both ends of existing pipeline/valve section, surface and bevel preparation, DP checking and welding the pipe with the new section, NDT(Radiography,UT,) MPT coat and wrap for golden joints, Holiday testing, laying of warning mat and back-filling the same etc. Drying of the section if required & construction of valve chamber by RCC Grade M:20 (water proof Chamber) . Contractor to carry out all the activities involved in Pre- commissioning and commissioning of the complete section work as directed by OWNER EIC. Contractor to arrange all necessary equipment, pipe line fittings, consumables, manpower with PPE's, Fire extinguishers, Fire fighting services of local corporation as required etc to complete the job. After Completion of the job all related documents to be submitted. Job shall be carried out as per ASME B 31.8/ API 1104. Transportation, Pneumatic testing, Nitrogen Purging, Hydrotesting, Flushing, Swabbing, Drying and NDT etc. N2 as required is in the scope of the contractor.Including transporting old pipe/valve to mngl store.

INSTALL,VALVE,STEEL,<=1''NB

INSTALL,VALVE,STEEL,2''NB

INSTALL,VALVE,STEEL,4"NB

INSTALL,VALVE,STEEL,6'' & 10"NB

INSTALL,VALVE,STEEL,12"NB

Power Spray or by hand painting of pipelines / pipings/ fittings/piping spool/Steel Markers/RCC Markers/ fixtures, vessels and structural steel etc. including , supply of paint and application of 2 coat of high build chlorinated rubber. Poly urethane / zinc phosphate primer of 70 micron each and two coats of finished paint of epoxy paint of golden yellow colour 90 micron each of approved make as per the approved vendor list attached with this tender to give an even shade after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials including stencilling of line numbers, pipe tagging, flow direction arrow, other lettering as found condition of pipeline as per instruction of OWNER EIC. Contractor to arrange including all necessary equipment,material (paint etc.), tools & tackels, consumables, transportation, manpower with PPE's.(Aboveground & Valve chamber)

Painting of Exposed P/L Incl.Fix Vessel

Field pipe / joint coating of different size as mentioned below, with HEAT SHRINKABLE Sleeves / DENSO MAKE/R-95 EPOXY tape at all the weld Joints for underground pipeline & steel valves as per the Owner’s specification. The job includes the preparation of trenches for joint coating chamber for steel valve, surface preparation by mechanical cleaning through power brush, primer application, wrapping of tape, edge preparation, holiday test etc. The supply of all consumables, utilities, equipment, and all manpower required, pipe & valve cleaning and surface preparation and testing including all handling, transportation, etc. included in this schedule of item.

Cost for supply of R-95 EPOXY

Cost for application of R-95 EPOXY

Cost for supply of HEAT SHRINKABLE TAPE upto 4'' & 6'' dia

Cost for supply of HEAT SHRINKABLE TAPE from 10" & 12" dia

Cost for application of HEAT SHRINKABLE TAPE up to 4 '' & 6" dia

Cost for application of HEAT SHRINKABLE TAPE from 10" & 12" dia

Supply of COLD TAPE & APPLICATION

Supply & installation of Petrolatum Tape including primer,mastic & PVC tape

Pipe Supports, Valve supports & Other Structures_Supply fabrication and erection of all types of pipe supports like U clamps with sleeves of various sizes (4", 6", 10" and 12") , saddle, guide, stops, cradles, Neoprene sheet, turn buckles, anchors, T posts, stockade/trestle and pipe bridge for overhead piping, frames for canopy, approach ladders and platforms, crossover, cable tray supports etc, including painting suitable for highly corrosive area as per specification labour and supervision & complete work as per drawing, specifications and instructions of Engineer-in-charge (bolts, nuts, washers, u-clamps etc for supporting shall be supplied by the Contractor within the rates quoted. These items will not be measured and paid separately) The work is to be completed in all respect as per scope of work and specification. Each and every item install in existing or new network, TC's & reports shall be submit to the Owner EIC. Contractor to arrange including all necessary equipment, tools & tackels, consumables, transportation, manpower with PPE's.

INSTALLATION OF PIPE SUPPORT & STRUCTURE

Spray painting of Valves (Plug/Ball & Globe) of different sizes including , supply of paint and application of 2 coat of high build chlorinated rubber / zinc phosphate primer and two coats of finished paint of epoxy paint of golden yellow colour/other colour shade as instructed by OWNER EIC after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials to give an even shade after proper scraping of existing paint by power brushing or suitable method and clearing of surface free from foreign materials as per the instructions of OWNER EIC. Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder transportation, manpower with PPE's etc.

SPRAY, PAINTING,VALVES <=2" Dia

SPRAY,PAINTING,VALVES-4" Dia

SPRAY,PAINTING,VALVES 6"-12" Dia

Schedule of rates for extra works for manpower supply if need incase of Urgency(Additional manpower if required in case of emergency and approved by OWNER EIC) 8 hours=day *Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.*( arrange manopower within 2 Hrs)

SUPPLY, EXTRA, MANPOWER, RIGGER

SUPPLY, EXTRA,MANPOWER,WELDER

SUPPLY,EXTRA,MANPOWER, FITTER

Electrician/ Wireman

Instrument Technician / Tubing Fitter

Helper/Unskilled Labour

Cleaning of Casing pipe by air flushing method: Make the provision for air connection on casing vent & drain pipe provided at the casing ends. Flush the casing by the air. Activity shall be done as per the instructions of OWNER EIC. Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.

Cleaning of Casing pipe

Supply and replacement of Damaged End seal (for Casing Pipe) 18''

SUPPLY,REPLACEMENT,CASING, END,SEAL

FABRICATION & LONGITUDINAL WELDING OF CASING PIPE AS PER DRAWINGS / DESIGN Material Issue, Collection TC from MNGL, Transportation, Offering TC to TPIA for Review & Reconciliation Providing all the Machinery like lifting & welding, Tools Tackles & Consumables at Site for Cutting, Grinding, Bevelling, Fit Up, Welding & Repairing Longitudinal Cutting pipe to Required length Grinding, Matching ID, Bevelling, DPT, Fit Up & Welding Pipeline insulator shall be provided for carrier pipe. Preparation and get approval of as built drawing Contractor to arrange all necessary equipment, tools & tackels, consumables, ladder, transportation, manpower with PPE's etc.

FAB,LONGITUD,WELD,CASING,<= 9.5MM

Anchor fastening for MRS/DRS/CPRS/Odorant Unit etc. (Various Sizes)

SUPPLY,INSTALL,FASTENERS, ANCHOR

CONTINUOUS CONCRETE COATING (FOR CS PIPES) an -Supply of all consumables, materials and application of 80mm thk for 12" NB & 10" NB Line Pipe and 50 mm thick for 6" NB Line Pipe, continuous concrete weight coating of minimum density 2245 kg/m3 of mininum grade M-20 (nominal mix) and field joints thereof in all areas of work wherever required as per site condition and performing all works as per specification on the line pipe for various sizes and -Preparation of Steel Valve chamber RCC, M20 grade with RCC Heavy duty Covers/Hinged Chequeted Plate 6mm thk, and grouted Frame

CONTINUOUS CONCRETE COATING (FOR CS PIPES) 4'' Dia

CONTINUOUS CONCRETE COATING (FOR CS PIPES) 6'' Dia

CONTINUOUS CONCRETE COATING (FOR CS PIPES)10'' Dia

RCC M20 INCL.STEEL SHUTTERING

CONTINUOUS CONCRETE COATING (FOR CS PIPES)12'' Dia

STEEL VALVE CHAMBER PREPARATION (Structure) thickness of 4"

Supply of RCC heavy duty covers/chequre plate uptp 12 mm thickness

Fabrication work I,C,T anfle/chanel ypto 10 mm for chamber

PoleMarker/Route Marker

Pipeline RCC boundary / route marker

Pipeline warning markers with post & foundations

Pipeline warning plate markers with post & foundations

Pipeline direction marker with post & foundations

Pipeline KM Marker with post & foundations

Supply & laying of RCC tiles as per drawing if any other location needed as per request by EIC

Supply and Installation of Scaffolding

SUPPLY, INSTALL,SCAFFOLDING

Supply of Barricading to comply with HSSE

Repair by application of Leak Clamps (WorK include transportation from MNGL's store to site, team mobilization, tools, application of clamps and other activities if required Work to be completed in all respect)

REPAIR,UG, LEAK CLAMP, 4" Dia

REPAIR,UG, LEAK CLAMP, 6" Dia

REPAIR,UG, LEAK CLAMP, 10" Dia

REPAIR,UG, LEAK CLAMP, 12" Dia

Supply of 150 /300 Class Sprial wound Gasket (Inner & Outer SS)

SUPPLY,GASKET,SPIRAL,WOUND,-,<=2" Dia

SUPPLY,GASKET,SPIRAL,WOUND,-,4" Dia

SUPPLY,GASKET,SPIRAL,WOUND,-,6" Dia

SUPPLY,GASKET,SPIRAL,WOUND,#-,8" Dia

SUPPLY,GASKET,SPIRAL,WOUND,-,10" Dia

SUPPLY,GASKET,SPIRAL,WOUND,#,12" Dia

Excavation of Built up surface/Hard Rock/Asphalt Surface/concrete road for U/G steel pipeline / Hot Tap or shutdown activity on steel network Excavation by Man or Machine Providing Shuttering to entire Pits Providing Hard Barricading to entire Pit Shifting of Soil from site. Backfilling is also to be done if required

EXCAVATION, MUDDY SOIL,MANUAL/M/C, Backfilling (if required)

Weld Neck (B-16.5, # A105, Serrated finish)

12" NB, RF End thickness to match with pipe wall thickness

10" NB, RF End thickness to match with pipe wall thickness

6" NB, RF End thickness to match with pipe wall thickness

4" NB, RF End thickness to match with pipe wall thickness

2" NB, RF End thickness to match with pipe wall thickness

1" NB, RF End thickness to match with pipe wall thickness

Blind Flanges (B-16.5, # A105, Serrated)

12" NB, RF End thickness to match with pipe wall thickness

10" NB, RF End thickness to match with pipe wall thickness

6" NB, RF End thickness to match with pipe wall thickness

4" NB, RF End thickness to match with pipe wall thickness

2" NB, RF End thickness to match with pipe wall thickness

1" NB, RF End thickness to match with pipe wall thickness

Elbow (Seamless) 90° Elbow (A234 Gr. WPB, B-16.9, 1.5D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Elbow (Seamless) 45° Elbow (A234 Gr. WPB, B-16.9, 1.5D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Elbow (Seamless) 90° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Elbow (Seamless) 45° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Elbow (Seamless) 22½° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Elbow (Seamless) 11/½° Elbow (A234 Gr. WPB, B-16.9, R= 3 D)

12" NB Sch. Std.

10" NB Sch. Std.

6" NB Sch. Std.

4" NB End thickness to match with pipe wall thickness

2" NB Sch. 80

Tees (Seamless) Equal Tee/Unequal Tee (A234 Gr. WPB, B16.9)

12" NB x 12" NB x 12" NB Sch. Std.x Sch. Std.

12" NB x 12" NB x 10" NB Sch. Std.x Sch. Std.

12" NB x 12" NB x 6" NB Sch. Std.x Sch. Std.

12" NB x 12" NB x 4" NB End thickness to match with pipe wall thickness x Sch.80

10" NB x 10" NB x 10" NB Sch. Std.x Sch. Std.

10" NB x 10" NB x 6" NB Sch. Std.x Sch. Std.

10" NB x 10" NB x 4" NB Sch. Std.x Sch. XS

6" NB x 6" NB x 6" NB Sch. Std.x Sch. Std.

6" NB x 6" NB x 4" NB Sch. Std.x Sch. XS

4" NB x 4" NB x 4" NB End thickness to match with pipe wall thickness

4" NB x 4" NB x 2" NB End thickness to match with pipe wall thickness x Sch.80

Reducer Reducer (A234 Gr. WPB, B16.9)

12" NB x 10" NB End thickness to match with pipe wall thickness

12" NB x 6" NB End thickness to match with pipe wall thickness

10" NB x 6" NB End thickness to match with pipe wall thickness

10" NB x 4" NB End thickness to match with pipe wall thickness

6" NB x 4" NB End thickness to match with pipe wall thickness

6" NB x 2" NB End thickness to match with pipe wall thickness

4" NB x 2" NB End thickness to match with pipe wall thickness

Weldolet and Sockolet Weldolet (A 234 Gr. WPB, BW)

12" NB x 4" NB Sch. Std.

12'' NB x 2'' NB Sch. Std.

10" NB x 4" NB Sch. Std.

10" NB x 2" NB Sch. Std.

6" NB x 2" NB Sch. Std.

4" NB x 2" NB Sch. Std.

Butt Weld Disc End Cap (A234 Gr. WPB, B16.9)

Supply of Transition Fittings for 4' CS to 125/90/63 mm MDPE pipeline

Supply of Nitrogen (With tubings, N2 regulator and fittings etc.)

N2 Cylinders (7 Cub. Meter)

Cubic Meters (Liquid Nitrogen)

Manpower /Maintainance Team

Technician Qualification- ITI & Min Experience of 4 years,

Helper Qualification- 10th & Min Experience of 4 years.

Maintenance Vehicle-(Steel O&M) The contractor has to provide Maruti Echo or equivalent with CNG/Diesel to MNGL along with Branding & Necessary Modification (Internal & External) to perform O&M activity for round the clock(12 hr). Model shall be BS VI having running KM not more than 15000 KM with necessary provision to store tools & tackles & Consumables etc as per EIC. Contractor has to ensure the compliance with prevailing RTO Regulations. Driver is in the scope of contractor.Average running per month is 3000 KM(GPS Tracking System) and will be reconciled in 12 month and the extra KM can be claimed as per seaprate SOR

MV For Extra Km

NOTES: 1) PLEASE ENTER SERVICE CHARGES FOR ITEM NO. 210 & 211 AND ENTER UNIT RATE FOR OTHER SOR ITEMS 2) Service charge per man-month: This covers the manpower management like appointment of the manpower as define in tender including the reliever etc. it also covers all the scope defined in the tender like, transport, handling of manpower, emergency operations, maintenance, leak testing, coordination with MNGL, Govt. authorities, other utility companies, customers, societies, public etc. and any other requirement to ensure the continuous and 24X7 gas supply to customers etc., as per the guidance and satisfactory of EIC. Service Charge inclusive of all taxes & duties except Goods & Service Tax (in Rs.)

Modern Engineers Infratech Pvt Ltd

NOPS INFRASTRUCTURE PVT. LTD.

ZENEX ENGINEERING PVT LTD

M. P. Engineering Constructions (India) Pvt. Ltd.