Assessment for Damages to 437 KVA, V12 Type, Cummins make DG Set, Model VT-1710-G at WSS Pokhribal Stage 2nd.

Amount

Assessment of damages to 437 KVA V12 type DG Set. The job comprises of; i. Disassembling/ disengaging of following items from the DG Set. ii. Draining of Old Engine Oil from the Engine. Draining of Old Antifreeze Coolant from the Radiator Assy. Disengaging of radiator water Hoses, water Pump assy, Fan along with 3 No Transmission Belts. iii. Disengaging of Engine Chamber/ sump Assy … 01 No iv. Exhaust Manifold along with allied parts viz pipes, bends Clamps.It also includes Silencer assembly comprising of 100 mm dia MS Pipe and bends associated with Clamps, nuts bolts etc. …. 02 Nos v. Water filter assemblies, water line pipes (1 set) …. 02 Jobs vi. Air Intake Manifold Assy alongwith Air-Filter Assemblies along with Air Cleaner Pipes, Clamps, bolts etc ….. 02 Assy vii. Turbo-Charger Assemblies along with its MS Bends and Pipes etc …. 02 No viii. Tappet Covers, Rocker Assembly with Rockers and Side Plates etc .. 04 Nos ix. Dismantling/ disassembling of Fuel Injection Pump Assembly along with FI Pipe Lines, Fuel Injectors (12 No), Diesel Pipe Lines, Diesel Filter Assembly (03 No) and other allied parts… 01 Job x. Removing of Head Block Assemblies along with Head Springs, Head Valves and allied parts .. 04 Nos xi. Disengaging of Self-Starter Assy and Dynamo/ Alternator Assy with removing of Battery Leads and Dynamo Belt. 01 Job The job shall be carried out through a well-trained professional/ Engineers with specific tools and tackles.

Fabrication, providing and fitting of specially designed Plugs to plug the Engine Block and Engine Head water jacket holes. The plugs shall be manufactured out of Deodar wood. It shall be fully leak proof to withstand the high pressure created by calcium carbide solution. The total number of Plugs shall be 150 (approximately).

Testing of the Engine Block for its leakages. The tests shall be conducted through Calcium Carbide Test. The job comprises of plugging of all the Engine Block Water Jacket holes with specially made Plugs. Filling of the Engine Block Water Jacket with water through top open hole. Sprinkling of Calcium Carbide in the water jacket through the top hole. After the chemical reaction of calcium carbide and water, checking the Engine Block for any leakages or damages. The job shall be carried out through a well-trained professional/ Engineers with specific tools and tackles. It involves all leads/ lifts, loading/ unloading to be arranged by the firm.

Testing of the Head Blocks for leakages if any. The job involves removing of Valves and Fuel Injectors Assemblies from the Head. Plugging of all the water jacket holes. Fabrication of wooden plugs to plug the Head Block Holes. Sprinkling of Calcium Carbide in the water jacket through the top hole. After the chemical reaction of calcium carbide and water, checking the Engine Block for any leakages or damages. Refitting of all the valves and Injectors. The job shall be carried out through a well-trained professional/ Engineers with specific tools and tackles. It involves the cost of workshop charges, labour charges, carriage to

M/S ASHRAF AUTO ELECTRIC WORKS