MAINTENANCE REPAIR AND REPLACEMENT OF DEFECTIVE ITEMS OF DG SETS, AMF PANELS AND MISC ITEMS AT 9 BRD AND 2 WING AF STN PUNE

Amount

M&L for servicing of DG set 6.25 KVA to 40 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set complete all as specified and directed. ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 62.5 KVA to 125 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set complete all as specified and directed. ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items . 2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 160 KVA to 250 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set complete all as specified and directed. ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 320 KVA to 400 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set complete all as specified and directed. ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

M&L for servicing of DG set 500 KVA to 750 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etc greasing oiling and checking for smooth functioning of DG Set complete all as specified and directed. ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)

Material only for the following item of DG set 6.25 KVA to 40 KVA to be incorporated in repairs for Ser Item No 1.00 above complete all as specified and directed.

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 62.5 KVA to 125 KVA DG set be incorporated in repairs for Ser Item No 2.00 above complete all as specified and directed.

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 160 KVA to 250 KVA to be incorporated in repairs for Ser Item No 3.00 above complete all as specified and directed.

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 12/24 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 320 KVA to 400 KVA to be incorporated in repairs for Ser Item No 4.00 above complete all as specified and directed.

Fuel Filter

Oil Filter element with 'O' ring

Fan belt

Alternator belt

Radiator hose pipe inlet/outlet

Solenoid switch 24 volts,DC

Oil Pressure Pipe

Fuel Pressure Pipe

Material only for the following item of DG set 500 KVA to 750 KVA to be incorporated in repairs for Ser Item No 5.00 above complete all as specified and directed.

Fuel Filter

Oil Filter element with 'O' ring

M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 62.5 KVA to 160 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning complete all as specified and directed. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 160 KVA to 250 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning complete all as specified and directed. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.

Taking down defective self starter 12 Volt of DG set of cap from 20KVA to 160 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect complete all as specified and directed. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.

Rewinding the burnt field coil.

Rewinding the burnt armature coil with commutator.

Replacement of bush/ bearing.

Replace the worm out carbon brush with brush holder.

Replacement of clutch.

Replacement of solenoid switch.

Replacement of Bentex drive.

Taking down defective self starter 24 Volt of DG set of cap from 200 KVA to 500 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect complete all as specified and directed. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.

Rewinding the burnt field coil.

Rewinding the burnt armature coil with commutator.

Replacement of bush/ bearing.

Replace the worm out carbon brush with brush holder.

Replacement of clutch.

Replacement of solenoid switch.

Replacement of Bentex drive.

M&L for disconnecting the U/S alternator capacity of 30 KVA to 160 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning complete all as specified and directed.

M&L for disconnecting the U/S alternator capacity of 200 KVA to 250 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning complete all as specified and directed.

Taking down old US contactor and S&F new contactor for the following range complete all as specified and directed. Make:- L & T, C&S, Havells

MNX 40 contactor 40A, 415 volt, 3 pole

MNX80 contactor 80A, 415 volt, 3 pole 2NO+2NC

MNX225 contactor 225 A, 415 volt, 3 pole 2NO+2NC

ML-4, 440 Volt, 70A, Aux Contact (2 No+2NC)

ML6 110 A, Aux Contact (2 No+2NC)

Material and labour for replacement of battery charger 12 Volt,10 Amp and making all electrical connection testing complete all as specified and directed.

Material and labour for replacement of battery charger 24 Volt, 10 Amp and making all electrical connection testing complete all as specified and directed.

M & L for replacement of brass battery terminal suitable for lead Acid Battery 12 V 40 AH to 12 V , 180 AH complete all as specified and directed.

M & L for maintenance servicing and complete checking of automatic main failure (AMF) panel of any capacity including replacement of worn out parts, copper cables, relay of suitable range, toggle switches, indicator & repair of Ammeter, Voltmeter complete and testing complete all as specified and directed. Note :- Spare parts required will be measured and paid separately as supply only)

Supply only spares for AMF panels complete all as specified and directed.

Toggle switch suitable for AMF panel.

CT's of range 62.5 to 400 KVA

Relay of range 62.5 KVA to 400 KVA.

Ammeter digital type square flush type

Voltmeter digital type square flush type

Copper wire single core for internal connection.

Voltage monitoring relay (digital type)

DG set digital Controller

S & F in repair Lead acid battery 12 Volt, 180 AH suitable for DG set complete all as specified and directed. Make: Exide Model : Inva Plus IP1800 or equivalent

Material and labour for replacement of DC Voltmeter 0 to 30 volt analog type all as per existing model and size complete all as specified and directed.

Material and labour for replacement of DC Ammeter 0 to 15 Amp analogue type all as per existing model and size complete all as specified and directed.

M&L for taking out diesel from the fuel tank of DG set of capacity 20 KVA to 160 KVA and cleaning the fuel tank complete of any size complete all as specified and directed.

M&L for taking out diesel from the fuel tank of DG set of capacity 200 KVA to 500 KVA and cleaning the fuel tank complete of any size complete all as specified and directed.

M&L for De-scaling & cleaning , painting (except fins area) & welding / soldering / brazing of radiator of any capacity & any type complete all as specified and directed.

Supply only coolant for radiators of DG sets of capacity 30 KVA to 750 KVA complete all as specified and directed.

Supply only battery distilled water for batteries of DG sets complete all as specified and directed.

M&L for replacement of transformer of rating 440/110 volt etc complete all as specified and directed.

M&L for draining out old engine oil and filling new engine oil of grade as recommended by manufacturer for DG set any make and capacity complete all as specified and directed.

S & F in replacement of fuel indication transparent plastic tube of any size as per existing make complete all as specified and directed.

supply and fix in replacement of broken acoustic enclosure door hinges with steel/cast iron hinges complete with nut bolts etc as per site requirement of any type, cap and make of DG set complete all as specified and directed.

Materials and labour for scraping removing and cleaning old rusty paint from enclosure of DG set 62.5 KVA to 400 KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint complete all as specified and directed.

Taking down old rusted unserviceable silencer single/double with exhaust pipe and M&L for new silencer with Exhaust pipe complete bends, coupling etc suitable for 100 to 400 KVA DG set including fixing arrangements and painting with silver colour over a coat of red oxide complete all as specified and directed.

DG set controller digital type for 7.5 KVA DG set complete all as specified and directed. (Make of DG set Ashok Leyland)

Supply & Fix in replacement of automatic voltage regulator 62.5 to 400 KVA DG set complete all as specified and directed.

Labour only for comprehensive maintenance of and attending day to day break down of DG Set including servicing including first hand repairs, consisting of normal repairs such as tightening of nut bolts, greasing, checking/replacing of battery terminals, levelling of distilled water, cleaning of main ,battery charging alternator where ever exists with vacuum cleaner including replacements of defective/ worn out spares such as diesel filters, oil filters, rubber hose pipe ,V-belt, fuel pipe and change of oils etc. and cleaning of Radiator with new at site complete all as specified and directed.. Note:- (i) The maintenance cost of DG Set shall deemed to comprises of cost of labour employed for the purpose, T&P used and other petty items such as cotton waste, Kerosene oil, Grease, nuts, bolts and labour cost for fixing spares. (ii) All spares and oil replaced will be measured and paid under relevant items of BOQ. (iii) Servicing shall be carried out authorised dealer of manufacturer i.e. OEM. (iv) Non attending the complaint with in 8 Hrs @ Rs. 2000.00/day shall be recovered by the contractor. (v) Keep the complaint pending after one day @ Rs.4000.00/day shall be recovered by the contractor. (vi) The complaint shall be generated by Telephonically/Verbally by concern JE E/M or Engr-Incharge. (vii) Spares shall be measured and paid separately.

6.25 KVA to 40 KVA

62.5 KVA to 125 KVA

160 KVA to 250 KVA

320 to 400 KVA

500 KVA to 750 KVA

S&F in reapir MCCB 100 A ,3 pole, 16 KA 3 phase, 415 Volt, complete all as specified and directed.

S&F in reapir MCCB 160 A ,3 pole, 25 KA 3 phase, 415 Volt, complete all as specified and directed.

S&F in reapir MCCB 250 A ,3 pole, 25 KA 3 phase, 415 Volt, complete all as specified and directed.

Suchit constructions

PURVA ELECTRICALS AND ENGINEERS

Sahara Engineers

M/s. ANAND ENTERPRISES

ASHWAMEDH ENGINEERS