REPAIR/REPLACEMENT OF DEFECTIVE SPARES AND COMPREHENSIVE MAINT OF CRANES AND HOISTS LOCATED IN ABW UNDER GE U PM, DELHI CANTT-10

Amount

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT crane of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assembly and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane. preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pulley, nuts, dolys washer, split pins, bushes, hooks, checking of housing pulley and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking and setting out. preventive maintenance of electrical control system complete all as specified & as direceted :- Details of EOT Crane :- (i) EOT crane of 50 Ton capacity located at ABW - 01 No. (Make : Cranex Ltd ) (ii) EOT crane of 45 Ton capacity located at ABW- 01 No. (Make : Rockwell Hoist ) Total - 02 Nos for 06 months

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane , preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out, preventive maintenance of electrical control system complete all as specified & as directed :- Details of EOT Cranes :- (i) EOT crane of 20 Ton capacity located at ABW - 01 No. (Make : Cranex Ltd ) (ii) EOT crane of 20/05 Ton capacity located at ABW - 01 No.(Make : Cranex Ltd ) (iii) EOT crane of 10 Ton capacity located at ABW - 01 No. (Make : Cranex Ltd ) Total - 03 Nos for 06 months

Comprehensive preventive maintenance by technically qualified technician and rendering operationally EOT cranes of capacity as mentioned below including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system, replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts such as Sag bracket 100mm & Sag bracket 150 mm, checking of coupling unit etc all other miscellaneous item & ensure safe operation of crane . preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication thereof inspection of hoisting rope for cut aberration etc & cleaning up all greasy/clipping materials inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, checking, and setting out. preventive maintenance of electrical control system complete all as specified & as directed :- Details of EOT Cranes :- (i) EOT crane of 05 Ton capacity located at ABW - 14 Nos. (Make : Cranex Ltd - 07 Nos., Tojym Steel - 2 Nos., Metal Fab - 2 Nos., Morris - 1 No., J P Sent - 1 No. & Grip Engineers - 1 No) (ii) EOT crane of 03 Ton capacity located at ABW - 04 Nos. (Make : Dinesh Enterprises - 2 Nos., TIB Engineers - 1 No. & USGC - 1 No.) (iii) EOT crane of 02 Ton capacity located at ABW - 13 Nos. (Make : Cranex Ltd - 12 Nos. & Grip Engineers - 1 No) Total - 31 Nos for 06 months

Notes applicable to BOQ srl item Nos 1 to 3 :- Following work shall be carried out :- (i) Inspection checking decarbonising & tightning of electrical connection in total system including replacement of thimbles etc. (ii) Inspection & checking of fuses, setting & tightning the same as per their capacity. (iii) Inspection and setting of voltage system including replacement of fused indicating lamp etc. (iv) Spares for EOT crane will be measured and paid seperately under respective items of this BOQ. (v) Contractor will carry out comprehensive maintenance six (06) months and maintain the record of same as per the performa of FORTNIGHTLY,MONTHLY,QUARTERLY AND ANNUALLY maintenance check enclosed in the tender documents.The same shall be forwarded alongwith RAR failing which no payment shall be released to the contractor. (vi) Contracor will ensure serviceability and safety of crane during his each visit by way of maintaining job card duly signed and JE E/M, (vii) The contractor will also send Technician on call basis in case of any fault. Fault to be rectified within 8hrs of receipt of complaint failing which Rs 500/- per day will be deducted till rectification of defect. (viii) Rates of all consumables such as lubricant, gear oil, nut bolt, split pins, bushes, gasket are deemed to be included in the quoted rates. (ix) The maintenance & repair under this contract shall be done through MoU issued by any one of OEM i.e. M/s Rockwell Hoisto Cranes Pvt Ltd, M/s Poineer Cranes, M/s Hercules Hoisto, M/s Turbo Fergusan (India) Pvt Ltd, M/s Dinesh Enterprises, M/s Cranex, M/s USGC, M/s Garlik, M/s Morri,

Notes applicable to BOQ srl item Nos 1 to 3 (Contd.../-) :- M/s Hindustan Livers, M/s Grip Engineers, M/s Meta feb, M/s JPSENT as the Crane may be. The contractor will have to submit MoU on stamp paper of Rs 100/- duly notarized, as per specified Performa within 15 days of acceptance of tender, failing which the contract will be liable to be cancelled and work shall be executed as per policy in vogue. Also refer Sch'A' Notes. (x) OEM’s are exempted from production of MoU, if they participate in bidding directly, subject to fulfilling requirements as mentioned in the tender. It may also be noted that, if the OEM’s issues MoU for participation of other bidder than OEM’s bid will be rejected upon his direct participation in the tendering process. (xi) Spare parts specified in item Nos. 4 to 43 are not included in the scope of work of Comprehensive preventive maintenance and are to be paid separately under respective items of this BOQ.

Supply & fixing in replacement of Electromagnet Brake type "S-5" wheel dia 5.5 inch 415V AC complete, Cat No.:- S-51 of Make BHC or equivalent Model of Make as specified in List of Approved Makes all as specified & directed.

Supply & fixing in replacement of Bottom Block 2 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing complete all as specified & directed.

Supply & fixing in replacement of Bottom Block 5 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing complete all as specified & directed.

Supply & fixing in replacement of Step Down Transformer double bound type 415/110V AC 500VA (Tapping primary side 0-415-400-380 / 0-24-42-110V) complete all as specified & directed.

Supply & fixing in replacement of Step Down Transformer double bound type 415/220V AC 1KVA (Tapping primary side 0-415-400-380 / 0-220V) complete all as specified & directed.

Supply & fixing in replacement of Pneumatic Time Delay Relay 0-60 Sec Coil Voltage 110 V AC complete all as specified & directed. Cat Part No. KRTPN1 of Make L&T or equivalent Model of Make as specified in List of Approved Makes.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS91851 of Make L&T or equivalent Model of Make as specified in List of Approved Makes.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS90701 of Make L&T or equivalent Model of Make as specified in List of Approved Makes.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 40 Amp. ML-3 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS90721 of Make L&T or equivalent Model of Make as specified in List of Approved Makes.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 70 Amp. ML-4 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS90910 of Make L&T or equivalent Model of Make as specified in List of Approved Makes.

Supply & fixing in replacement of steel Wire Rope 10mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed.

Supply & fixing in replacement of steel Wire Rope 12mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed.

Supply & fixing in replacement of steel Wire Rope 16mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 complete all as specified & directed.

Supply & fixing in replacement of Push Button Station 8 Way Made Out Poly Carbonate / Alumunium Dia Cast with 8 No. Push Button with Element complete all as specified & directed .

Supply & fixing in replacement of Teflon State Gear Coupling of Size O.D. 60 mm x 75 mm with in side teeth complete all as specified & directed.

Supply & fixing in replacement of Rectifier Solid State 415 V AC / 190 V DC Type MTS complete all as specified & directed.

Supply & fixing in replacement of Electro Hydraulic Thrustor 18Kg. 3 Phase 415V AC with Hydraulic Oil complete all as specified & directed .

Supply & fixing in replacement of for FRLS cable PVC insulated & PVC round sheathed bright annealed copper conductor flexible cable for 16 Core 1.5Sqmm voltage grade upto 1100 V as per IS 694/1990 of following size complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 12.5 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 7.5 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 5 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 3 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 2 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed .

M&L for rewinding of squirrel cage induction electric motor 3 phase 415 volts , crane duty , of cap 1 HP CDF 60% 740 RPM including taking down of unserviciable old one complete all as specified & directed.

Supply & fixing in replacement of Auto Phase Sequence Corrector 17.5 H.P 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified & directed.

Supply & fixing in replacement of Protective Cum Control panel for 2 Ton EOT crane indoor type, made out of CRCA sheet 2mm thick compatmental type dully powder coated , self standing / wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5sqmm and power wiring not less 2sqmm with incoming and outgoing cable connection and comprising the following items :- a). MCCB 3P 80A (relay range 63-80A). Cat No. :- CM9051700JO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 1Nos. b). MCB 3P 63A 415V AC Cat No. :- BB3063OC of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos. c). MCB 3P 16A 415V AC Cat No. :- BV30160B of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 3Nos. d). MCB 2P 4A 415V AC Cat No. :- BV20040C of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos.

e). MCB 2P 6-10A 415V AC Cat No. :- BV20060C of Make L&T or equivalent Model of Make as specified in List of Approved Makes. . Qty : - 2Nos. f) Step Down Transformer double bound type 415/110V AC 500VA complete all as specified & directed. g) Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.S.S90701 of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 5Nos. h)Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS91851of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 5Nos. j)Thermal Overload relay ML-2 relay range 6-10A Cat No. SS9414200VO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. : - 2Nos. k)Thermal Overload relay ML-2 relay range 3-5A Cat No. SS9414100SO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 3Nos.

l)Thermal Overload relay ML-2 relay range 9-15A Cat No. SS9414200BO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 1Nos. m)Single Phase Preventer 3 Phase 415V AC Qty : - 1Nos. n)Step Down Transformer 415/220VAC 1KVA Double Bound . Qty : - 1Nos. o) Connector Block of Sizes. 1 Set. p) Crane operate rotory swich ON/OFF Cat. No.:- 61002 of Make Selzer or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos.

Supply & fixing in replacement of Protective Cum Control panel for 5 Ton EOT crane indoor type, made out of CRCA sheet 2mm thick compatmental type dully powder coated , self standing / wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5sqmm and power wiring not less 2sqmm with incoming and outgoing cable connection and comprising the following items :- a). MCCB 3P 80A (relay range 63-80A). Cat No. :- CM9051700JOof Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 1Nos. b). MCB 3P 63A 415V AC Cat No. :- BB3063OC of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos. c). MCB 3P 16A 415V AC Cat No. :- BV30160B of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 3Nos. d). MCB 2P 4A 415V AC Cat No. :- BV20040C of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos.

e). MCB 2P 6-10A 415V AC Cat No. :- BV20060C of Make L&T or equivalent Model of Make as specified in List of Approved Makes. . Qty : - 2Nos. f) Step Down Transformer double bound type 415/110V AC 500VA complete all as specified & directed. g) Three Pole Power Contactor 3 phase 415V AC3 40 Amp. ML-3 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS90721 of Make L&T or equivalent Model of Make as specified in List of Approved Makes. .Qty : - 5Nos.

h) Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed. Cat Part No.SS91851 of Make L&T or equivalent Model of Make as specified in List of Approved Makes. .Qty : - 5Nos. j) Thermal Overload relay ML-2 relay range 14-23A Cat No. SS9414400DO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos. k) Thermal Overload relay ML-2 relay range 3-5A Cat No. SS9414100SO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 3Nos. l) Thermal Overload relay ML-2 relay range 20-33A Cat No. SS9414500EO of Make L&T or equivalent Model of Make as specified in List of Approved Makes. Qty : - 1Nos. m) Single Phase Preventer 3 Phase 415V AC Qty : - 1Nos. n) Step Down Transformer 415/220VAC 1KVA Double Bound s. Qty : - 1No. o) Connector Block of Sizes. 1 Set. p) Crane operate rotory swich ON/OFF Cat. No.:- 61002 of Make Selzer or equivalent Model of Make as specified in List of Approved Makes. Qty : - 2Nos.

Supply & fixing in replacement of Brake Shoe liner with ribets for 150mm hydraulic thrustor brake complete all as specified & directed.

Supply & fixing in replacement of Brake Shoe liner with ribets for 200mm hydraulic thrustor brake complete all as specified & directed.

Supply & fixing in replacement of Brake Shoe liner with ribets for 250mm hydraulic thrustor brake complete all as specified & directed.

Supply & fixing in replacement of Brake Shoe liner with ribets for 300mm hydraulic thrustor brake complete all as specified & directed.

Supply & fixing in replacement of "Y" Brearing unit with cast Housing No. SYJ80TF complete all as specified & directed.

Supply & fixing in replacement of worn gear box foot mounting type ratio 10:1, LA11 Type A-237 complete all as specified & directed.

Supply & fixing in replacement of Current Collector 100A with 1mtr. (Suitable for shrouded busbar) complete all as specified & directed.

Supply & fixing in replacement of shrouded busbar 160A Copper 4 Bar, "W" Type(RYBG) complete all as specified & directed.

Supply & fixing in replacement of 2 way lever type limit switch 2 contact type LS/2SH/2 in IP 54 Enclosure complete all as specified & directed.

Supply & fixing in replacement of Rotary type geared limit switch ratio 48:1 with 4 contacts type GRLS/48/4SE complete all as specified & directed.

Supply,fixing & welding in replacement of M.S.Wave bracket model WB400 complete all as specified & directed.

Supply & fixing in replacement of A.C. Drive (VVVF) 22KW, 30HP, HD 3 phase 380-400V AC complete all as specified & directed.

Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 110A Amp. ML-6 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed.

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