PROVISION OF TRANSFORMER NEAR BLDG NO P-24 FOR E/S TO 1 WEC UNDER GE (U) ELECT SUPPLY DELHI CANTT

Amount

Supply,installation,testing & commissioning of transformer step down, outdoor type copper wound 11/0.433 KV, 3 phase, 50 HZ of rating 500 KVA, core type, oil immersed naturally air cooled, oil natyral air natural (ONAN), with external cooling tubes, delta connected on primary side (HV) and star connected on secondary side (LV) in accordance with vector group DYn-11 with neutral brought out on secondry side (LV) and having taping range + 7.5% in steps of 2.5% each on HV side to be changed by means of hand operated off load tap changer gear switch. The maximum temperature rise should not exceed 40 degree celsius in oil and 45 degree celsius in HV/LV winding when measured by resistance method after continous full load run on an ambient temp of 40 degree celsius transformer shall be of BOLTLESS core design. Transformer shall be double wound, core type with low loss, non ageing, high permeability prime grade CRGO with m4 grade or better, perfectly insulated and clamped to minimize noise and vibrations. The transformer shall be IS/IEC 60076 and as per IS-1180 part-I of 2014 marked and shall comprise of the following:-

(a) One cable box on HT side (Primary side) consisting of three nos porcelain bushing with copper rods, complete with nuts and washer , with cable glands suitable for reception/taking out 3 core 120 Sqmm, HT 11000 volts grade, XLPE insulated and PVC sheathed, heavy duty , armoured cables including jointing materials complete.

(b) One cable box on LT side(secondary side) consisting of four nos porcelain bushing with copper rods, complete with nuts and washers, with cable glands suitable for reception/taking out 800 Sqmm Single core , LT 1100 volts grade, PVC/XLPE insulated and PVC sheathed, heavy duty, armoured cables including jointing materials complete. (c ) conservator with filter type drain valve and oil level guage. (d) De-hydrating breather with first fill of dehydrating agent (Silica Gel). (e) Explosive vent, Thermometer pocket on tank cover, oil level guage, Oil drain filter valve, Lifting ligs,oil filling hole with cap/plug with connection plate complete, Air release valve plug and four nos plain solid cast steel detachable rollers. (f) One 100 mm dia, dial type thermometer, vapour pressure type, having range 0-120 degree celsius with metal guard having maximum perimeter temperature reading indicator with re-setting device. (g) Two earthing terminals on tank cover to facilitate fixing of 32x6mm galvanised iron earth strip for earthing of body. (h) Rating plate and terminal marking plate.

(j) Extra bushing for neutral in the LT cable box for providing independent set of earthing for neutral. (k) First fill of new and unused transformer oil, IS-335 of 1986 marked, filtered and tested upto 50 KV dielectric strength at 2.5 mm air gap between testing electrodes, specific resistance at 27 Degree celsius Ohm-om 500 x 10 the power12, water content 50 PPM, Dielectric dissipation factor (tan Deta at 90 degree celsius) 0.005, Neutralisation value mg of KOH/gm of oil 0.03, Inter facial tension N/M at 27 Degree celsius - 0.04, flash point 140 Degree celsius and sluge 0.1 % by weight. (l) Providing adequate size and nos of channels, embeded in floor, for movement of transformer. (m) Tranformer losses shall not exceed the loses mentioned in Table 6 of IS: 1180 of 2014 Part - I with latest energy Effeciency level - II Note :- (i) Contractor/OEM shall provide type test report of similar or higher rating transformer with submission of GTP drawing for approval of GE

M&L XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured,electric power cables (heavy duty) with aluminium conductor, 11000 volts (Earthed) grade cross sectional area 120 sqmm, 3 core.

M&L Cable jointing kit for 11 KV (Earthed) grade cable for outdoor termination heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 70 sqmm to 120 sqmm.

M&L Cable jointing kit for 11 KV (Earthed) grade cable for indoor termination heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 70 sqmm to 120 sqmm.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 800 sqmm single Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 185 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 150 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 120 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 95 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 70 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 35 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 volts grade with stranded aluminum conductor of size 25 sqmm 3.5 Core all as per IS , specified & directed by Engr-in-charge.

M&L for Earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth strip 32 X 6 mm by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in soft/loose soil and testing complete all as specified and directed and shown in electrical plate number 3 of MES SSR part-I (2009) (a) Excavation and earth work for electrode in soft/loose Soil. (b) PCC pit in cement concrete 1:2:4 type B-1, Pre cast RCC cover with suitable handle 40 mm thick in PCC 1:2:4 type B-1, reinforced with welded steel wire . (c) Funnel with watering pipe of GI 20 mm nominal bore light grade and lugs etc complete all as specified and directed (d) 40 mm nominal bore medium grade GI protection pipe for protection of earthing lead complete all as specified and directed. (e) Requisite quantity of common salt and charcoal. (f) Testing of earthing.

M&L for Earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth strip 25 X 4 mm by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in soft/loose soil and testing complete all as specified and directed and shown in electrical plate number 3 of MES SSR part-I (2009) (a) Excavation and earth work for electrode in soft/loose Soil. (b) PCC pit in cement concrete 1:2:4 type B-1, Pre cast RCC cover with suitable handle 40 mm thick in PCC 1:2:4 type B-1, reinforced with welded steel wire . (c) Funnel with watering pipe of GI 20 mm nominal bore light grade and lugs etc complete all as specified and directed (d) 40 mm nominal bore medium grade GI protection pipe for protection of earthing lead complete all as specified and directed. (e) Requisite quantity of common salt and charcoal. (f) Testing of earthing.

Supplying , installation, testing and commissioning of 11 KV, 630 Amps having short circuit capacity 20kA/3-sec, Outdoor (IP54), RMU (Ring main unit) 5-way comprising of 02 Nos motorized operated Load Break Switch and 03 Nos 630 Amp Fixed-Type motorized spring-charging VCB electrolytic grade copper busbars all inside single, gas-filled, robotically welded stainless steel 304 (Non Ferrite Non Megnetic Grade) tank with min. thickness 3+0.5 mm, IP 67 Degree of Protection , internal-arc classified 20kA/1sec, on-site-repairable with site replacable bushing/coupling/mechanism, gas refilling etc. The enclosure shall have padlockable double-door access with anti-theft higes, fully covering the front facia and cable boxes to ensure fail-safe anti-theft protection. The unit alongwith Bus-connected, fixed-type Auxiliary transformer shall include the following along with all necessary accessories and fittings as required at site.

(A) 02 Nos. Incoming Load Break Switch module each consisting of following accessories :- (i) Each switching-unit is designed as a three position switch. This three function switch combines the functions of switch-disconnector and earthing switch. (ii) 11kV, 630A Load Break Switch with interlocked line-earthing scheme both short circuit current - 20kA/3-sec, Making Capacity - 50kAp -01 No (iii) Auxiliary contacts - 1NO + 1NC-01 No (iv) Spring-assisted snap-action motorized mechanism with un-inhibited operating shaft for emergency manual operation with integrated earthing switch -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 300 Sqmm , 3 Core , XLPE AL cable termination in live-condition. Each Set of 03 (vi) Right angle boots (push on type)-Each Set of 03 (vii) Arc proof cable covers having cable entry from bottom , front with Interlocking mechanism including earth switch -01 No (viii) Capacitive voltage indication fixed type system as per IEC61243 with LED - 01 Set (ix) Fault Passage Indicator - It is to be provided for each incomer load break unit, FPI with LED/digital display to be added for detection of cable fault-01 No (x) ON, OFF, EARTH mechanical indication on the front mimic of the panel - 01 No

(B) 03 Nos. Outgoing VCB module each consisting of following accessories :- (i) Each function-unit consists of a vacuum-circuit breaker in combination with a three position-switch.The three-position-switch fulfills the operation of the disconnector-function and earthing function. (ii) 11kV, 630A Fixed-Type VCB module with series disconnector cum earthing switch of short circuit breaking current/withstand - 20kA/3-sec, Making Capacity - 50kAp-01 No (iii) Aux. contacts - 1NO+1NC-01 No (iv) Stored-energy motorized high-endurance spring charging mechanism (M1+), with inbuilt spring-charging lever and mechanically latched ON/OFF push-buttons to allow handle-less and un-inhibited operation -01 No (v) Cable terminals (site replacable Cable bushings situated not beyond 300mm from cable-cover to allow ease of access for installation/testing/replacement purposes) with double-door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access upto 11 KV , 185 Sqmm , 3 Core, XLPE AL cable termination in live-condition. Each Set of 3 (vi) Right angle boots (push on type)-Each set of 3 (vii) 3O/C + 1E/F self powered numerical protection relay with Low and High set for Over current and Earth Fault. Relay should have facility to display the maximum loaded phase current also.Relay shall record minimum 5 fault records with time stamping. Relay shall be communicable with RS 485 Port on MODBUS Protocol-01 No (viii) Associated ring-core cast-resin insulated CTs 100-50/1-1 Amp , 2.5 VA, 10P10 for protection for three outgoing - Each Set of 3 (ix) Arc proof cable covers with self Interlocking mechanism with earth switch -01 No (x) Capacitive voltage indication fixed type system as per IEC61243 with LED -01 No (xi) Push button for breaker trip (xii) Shunt trip coil 24V DC - 01 (xiii) ON, OFF, TRIP mechanical indication on the front mimic of the panel - 01. (xiv) Emergency Trip Push Button - 01.

(C) 01 No. Bus-connected, fixed-type Auxiliary transformer with floor-mounted compartment of matching height and depth, positioned along-side RMU to provide required aux. supply and metering consisting of following accessories :- (i) 1-Ph (11kV/rt3):230VAC, 500VA Auxiliary transformer-01 No (ii) 2x12 Volt DC battery SMF type not less than 28AH 0-Set (iii) Battery charger-01 No (iv) HRC fuse-links for primary side isolation and AC/DC MCBs for secondary isolation-01 Set (v) LED Indications to confirm AC/DC supply availability-01 Set (vi) Anti-condensation space-heater-01 No (vii) LED lamp for illumination and 3-pin socket with switch -01 No

(D) Additional equipment deliverd separately or mounted seperately :- (i) Operationg Handle for Manual Isolator/Disconnector/Earthing Operation-02 Nos (ii) Standard Manometer -01 No (iii) Operation and Maintenance Manual -01 No (iv) Installation & Commissioning Manual -01 No (v) Cable clamping provision (standard) -01No

Note:- (i) It is preferable to have all feeder-switches inside single stainless steel compartment with incomer feeders at the extremities to prevent chances of failure due to plug-in coupling arrangement. (ii) Necessay interclocking arrangement shall be provided for safety and operations (iii) Above switchgear shall confirm to relevant IEC (62271-200) for design, manufacturing and internal arc compliance. Any claims towards internal arc compliance, number of mechanical/electrical/short-circuit operations, gas-leakage rates etc. shall not be accepted unless proven via type-test reports of model being offered. (iv) Cost of provn of plinth for RMU as per OEM drawing is deemed to be included in the cost.

Supply and laying GI tubes light grade ISI marked , galvanized, 100mm bore laid in trenches or under floor or fixed with poles/walls for protection of electric cable all as directed .

Supply and laying GI tubes light grade ISI marked , galvanized, 80mm bore laid in trenches or under floor or fixed with poles/walls for protection of electric cable all as directed .

Boring of hole under road/pavement/hard standing or any other situation by mannual means and suitable for passing of GI pipe 40 to 100 mm bore and making good both ends all specified and directed

Supply and fix MCCB 250 Amp, 3 pole , 25 KA, 50 Hz with MCCB sheet metal enclosure mounted on wall with fastner and suitable size of nut and bolts etc complete all as specified and directed.

Supply and fix MCCB 63 Amp, 3 pole , 25 KA, 50 Hz with MCCB sheet metal enclosure mounted on wall with fastner and suitable size of nut and bolts etc complete all as specified and directed.

S&F on load change over switch with SS enclosure of capacity 200 Amps , 4 pole , 415 volt , 50 Hz mounted on wall with fastner and suitable size of nut and bolts etc complete all as specified and directed.

Excavation in trenches not exceeding 1.5 metre wide & not exceeding 1.5 meter in depth for foundation,laying of cable or pipe ( where provided for protection of cable or fixing with poles and stays) and getting out in any type of soil including trimming the sides and forming bottom surfaces to required levels complete all as specified and directed.

Removing surplus excavated soil to a distance n.exc. 50 metre and depositing where directed at a level n.exc.1.5 metre high from the starting point.

Returning, filling in trenches in soft/loose soil in layers n.exc. 25 cm after laying of cables including spreading, levelling, and well ramming complete all as specified and directed.

M&L for sand filling in trenches with clean dry unwashed sand free from sharp particles, gently punning around the cables complete all as specified and directed.

Supply and laying brick old size, sub class 'B' brunt bricks laid in trenches as cable cover across the cable in trenches complete all as specified and directed.

Supplying and laying un-reinforced precast concrete cable cover, class HV, type 1, flat size 300mmx 180mm x 40mm.

M&L for sand filling/soil filling under floors or in foundations including watering and consolidation complete all as specified and directed.

M&L Brick work with sub-class 'B' bricks, straight or curved on plan exc 6 m mean radius, built in cement mortar 1:6 complete as specified and directed .

M&L Rendering 15mm thick on fair faces of brick work or concrete surfaces in cement mortar (1:4) finished fair and even without using extra cement complete as specified and directed.

M & L for PCC 1:3:6 type C-2 (using 40 mm gradded aggregate) for foundation, filling and mass concrete etc complete all as specified and directed .

M & L for cement concrete type B-2, 1:2:4, 75 mm thick (using 40 mm gradded aggregate) for floors and paving etc complete all as specified and directed.

S&F MS work of angles for post and struts of fencing around RMU/Transformer etc drilling holes, flat iron ,fillet for securing wire mess by welding to angle iron frame and framed work as in gate of angle and wire mess . Door to be fixed by 03 Nos 100mm long hinges and one sliding door bolt of 300mm long for locking arrangement and MS channel for plinth of transformer complete all as specifed and directed.

S&F 3.15mm dia MS wire 75x75mm mesh , made up into mattress or cages appx 2.00 mtr height and fixed with flat iron /angle by welding in position complete all as specified directed .

M & L for 2 coat of synthetic enamel painting over a coat of red oxide to steel surfaces including preparation of newly surface complete all as specified.

Note : contractor should procure and provide 50 % of the material as listed above within 15 days of the placing of work order and shall be verified by the Eng-in-charge

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Vijaypower Generators Limited