REPAIR AND MAINTENANCE OF DG SET, EOT CRANE AND ALLIED WORKS AT UMROI MIL STN UNDER GE UMROI

Amount

Repair and preventive maintenance, servicing of DG sets of capacity 25 KVA carryout Maint and servicing as per the OEM (Original equipment manufacturer) is manual based on 250 hours run / 6 Month run of the DG set, inspecting all the parts/portion for its serviceability of air intake system, fuel system, lubricating system, cooling system and electrical system, inspecting, tracing out the faults, dismantling, cleaning, replacement of defective parts, and fixing of serviceable parts/refixing exist serviceable parts, rectification of leakage of fuel and oil from any parts/body of DG set, cleaning the out door body and inner body. checking and setting the parameters of system after repair and reassembling including testing on completion and entire satisfaction of of Engr-in-Charge. Note: (i) The spare parts for servicing shall be measured and paid seprately under relevent items of BOQ. (ii) The repair & servicing shall be carried out by the auth company's service engineer only. (iii) The first service of the DG set shall be done with in one month from the date of commencement of tender and second service after 6 month or 250 hrs run from the date of first service all as directed by Engr-in-Charge. (iv) All spare parts shall be ordered as per matching with existing model No of DG set all directed. Location: GE office SM no: NYA Engine Make: Kirloskar , Model no : HA394TCIG1

S&F Lubricant Oil Filter with O ring complete incl matching with existing model of DG set 25 KVA, complete all as specified and as directed.

S&F Fuel filter element with O ring complete incl matching with existing model of DG set 25 KVA, complete all as specified and as directed.

S&F V Belt Cogged for Alternator pulley complete incl matching with existing model of DG set 25 KVA, complete all as specified and as directed.

S&F V Belt Cogged for Blower pulley complete incl matching with existing model of DG set 25 KVA, complete all as specified and as directed.

S&F Air Filter element complete incl matching with existing model of DG set 25 KVA, complete all as specified and as directed.

Repair and preventive maintenance, servicing of DG sets of capacity 62.5 KVA carry out Maint and servicing as per the OEM is manual based on 250 hours run / 6 Month run of the DG set, inspecting all the parts/portion for its serviceability of air intake system, fuel system, lubricating system, cooling system and electrical system, inspecting, tracing out the faults, dismantling, cleaning, replacement of defective parts, and fixing of serviceable parts/refixing exist serviceable parts, rectification of leakage of fuel and oil from any parts/body of DG set, cleaning the out door body and inner body. checking and setting the parameters of system after repair and reassembling incl. testing on completion and entire satisfaction of of Engr-in-Charge. Note: (i) The spare parts for servicing shall be measured and paid seprately under relevent items of BOQ.(ii) The repair&servicing shall be carried out by the company's service engineer only. (iii) The first service of the DG set shall be done with in one month from the date of commencement of tender and second service after 6 month or 250 hrs run from the date of first service all as directed by Engr -in- Charge. (iv) All spare parts shall be ordered as per matching with existing model No of DG set all directed. Location: 24 Mtn Bde Sig Coy SM No: 548/6290-DG/17 Engine Make : Cotton Greaves , Model no : 4G11TAG22

S&F complete service kit including of air filter, Lube Oil Filter, fuel filter complete incl matching with existing model of 62.5 KVA DG set, complete all as specified and as directed.

S&F V Belt Cogged for Alternator pulley complete incl matching with existing model of DG set 62.5 KVA, complete all as specified and as directed.

S&F V Bet Cogged for Blower pulley complete incl matching with existing model of DG set 62.5 KVA, complete all as specified and as directed.

M&L for Calibration and cleaning of fuel injectors of DG set 62.5 KVA, complete all as specified and as directed.

M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc including writing of tank capacity, Date of cleaning , and next due date for tank to be cleaning of 62.5 KVA, complete all as specified and as directed.

M&L for Dismantling of radiator, taking it to work shop for overhauling & cleaning descaling with acid, removal of leakage, welding brazing & refixing it duly repaired etc of DG set 62.5 KVA, complete all as specified and as directed.

M&L for tappet setting, including replacement of gaskets, springs of DG set 62.5 KVA, complete all as specified and as directed.

S&F Fuel Gauge complete including matching with existing model of DG set 62.5 KVA, complete all as specified and as directed.

S&F Fan Belt complete including matching with existing model of 62.5KVA DG set, complete all as specified and as directed.

Repair and preventive maintenance, servicing of DG sets of capacity 82.5 KVA carry out Maint and servicing as per the OEM is manual based on 250 hours run/ 6 Month run of the DG set, inspecting all the parts/portion for its serviceability of air intake system, fuel system, lubricating system, cooling system and electrical system, inspecting, tracing out the faults, dismantling, cleaning, replacement of defective parts, and fixing of serviceable parts/refixing exist serviceable parts, rectification of leakage of fuel and oil from any parts/body of DG set, cleaning the out door body and inner body. checking and setting the parameters of system after repair and reassembling incl. testing on completion and entire satisfaction of of Engr-in-Charge. Note:- (i) The spare parts for ruotine servicing shall be measured and paid seprately under relevent items of BOQ.(ii) The repair&servicing shall be carried out by the company's service engineer only. (iii) The first service of the DG set shall be done with in one month from the date of commencement of tender and second service after 6 month or 250 hrs run from the date of first service all as directed by Engr -in- Charge. (iv) All spare parts shall be ordered as per matching with existing model No of DG set all directed. Location: Jackwell Pump House SM no: A-097/6235-DG/16, Engine Make : Kirloskar Green, Model no : 4H8901/1420055,

S&F complete service kit including of air filter, Lub Oil Filter, fuel filter complete incl matching with existing model of 82.5KVA DG set, complete all as specified and as directed.

S&F V Belt Cogged for Alternator pulley complete incl matching with existing model of DG set 82.5 KVA, complete all as specified and as directed.

S&F V Belt Cogged for Blower pulley complete incl matching with existing model of DG set 82.5 KVA, complete all as specified and as directed.

M&L for Calibration and cleaning of fuel injectors of DG set 82.5 KVA, complete all as specified and as directed.

M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc including writing of tank capacity, Date of cleaning , and next due date for tank to be cleaning of dg set 82.5 KVA, complete all as specified and as directed.

M&L for Dismantling of radiator , taking it to work shop for overhauling & cleaning descaling with acid removal of leakage, welding brazing & refixing it duly repaired etc of DG set 82.5 KVA, complete all as specified and as directed.

Repair and preventive maintenance, servicing of DG sets of capacity 125 KVA carry out Maint and servicing as per the OEM is manual based on 250 hours run/ 6 Month of the DG set, inspecting all the parts/portion for its serviceability of air intake system, fuel system, lubricating system, cooling system and electrical system, inspecting, tracing out the faults, dismantling, cleaning, replacement of defective parts, and fixing of serviceable parts/refixing exist serviceable parts, rectification of leakage of fuel and oil from any parts/body of DG set, cleaning the out door body and inner body. checking and setting the parameters of system after repair and reassembling incl. testing on completion and entire satisfaction of of Engr-in-Charge. Note (i) The spare parts shall be measured and paid seprately under relevent items of BOQ. (ii) The repair&servicing shall be carried out by the company's service engineer only. (iii) The first service of the DG set shall be done with in one month from the date of commencement of tender and second service after 6 month or 250 hrs run from the date of first service all as directed by Engr -in- Charge. (v) All spare parts shall be ordered as per matching with existing model No of DG set all directed. (a) Location: Div officeSM no: 548/6291-DG/18, Engine Make : Cotton Greaves , Model no :4G11TAG26, (b) Location: MAP Pump house SM no:548/6253/DG/16, Engine Make : Kirloskar , Model no :4K1080TAG42, (c) Location: Temp Pump House SM no:548/6116-DG/AL/06, Engine Make : Kirloskar , Model no :6H3501/0600777.

S&F complete service kit including of air filter, Lub Oil Filter, fuel filter complete incl matching with existing model of 125 KVA DG set, complete all as specified and as directed.

S&F Air Filter element complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

M&L for Calibration and cleaning of fuel injectors of DG set 125 KVA, complete all as specified and as directed.

M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc including writing of tank capacity, Date of cleaning , and next due date for tank to be cleaning of dg set 125 KVA, complete all as specified and as directed.

M&L for Dismantling of radiator, taking it to work shop for overhauling & cleaning descaling with acid removal of leakage, welding brazing & refixing it duly repaired etc of DG set 125 KVA, complete all as specified and as directed.

M&L for tappet setting, including replacement of gaskets, springs of DG set 125 KVA, complete all as specified and as directed.

S&F Water Pump complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Fan Belt complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Hose Clip complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Flexible Pipe complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Water Hose Pipe complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Water Pump complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F AVR plate complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

S&F Alternator rubber Coupling complete incl matching with existing model of 125KVA DG set, complete all as specified and as directed.

Repair and preventive maintenance, servicing of DG sets of capacity 400 KVA carry out Maint and servicing as per the OEM is manual based on 250 hours run/ 6 Month of the DG set, inspecting all the parts/portion for its serviceability of air intake system, fuel system, lubricating system, cooling system and electrical system, inspecting, tracing out the faults, dismantling, cleaning, replacement of defective parts, and fixing of serviceable parts/refixing exist serviceable parts, rectification of leakage of fuel and oil from any parts/body of DG set, cleaning the out door body and inner body. checking and setting the parameters of system after repair and reassembling incl. testing on completion and entire satisfaction of of Engr-in-Charge. Note (i) The spare parts for servicing shall be measured and paid seprately under relevent items of BOQ. (ii) The repair&servicing shall be carried out by the company's service engineer only. (iii) The first service of the DG set shall be done with in one month from the date of commencement of tender and second service after 6 month or 250 hrs run from the date of first service all as directed by Engr -in- Charge. (v) All spare parts shall be ordered as per matching with existing model No of DG set all directed. Location : Main Pump House. MES No:DG-583/6303/DG/19 , Engine Alt-583/6303/AL/19. Model No DV8TAG3, Make: Kirloskar

S&F complete service kit including of air filter, Lub Oil Filter, fuel filter with O rings complete incl matching with existing model of 125 KVA DG set, complete all as specified and as directed.

S&F Air Cleaner safety Element and air cleaner primary element for DG 400KVA, complete all as specified and as directed.

M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc including writing of tank capacity, Date of cleaning , and next due date for tank to be cleaning of dg set 400 KVA, complete all as specified and as directed.

Dismantling the alternator from the Diesel generator of Capacity upto 125 KVA set safely, Transporting to the workshop if required, Cutting the burnt out winding of the alternator including the insulation paper lining of the stator ,Cleaning the stator and armature post, rewinding the armature or stator with same guage Copper wire of same thickness and have the same number of winds as of original winding for each set of coil precisely and compact without any unnecessary crimping or Spacing ,reassembling the alternator in the DG Set giving a trial run of the DG Set complete all as specified and directed upto the entire satisfaction of Engr-in-Charge.

Supply& fixing in replacement of coolant of make, complete all as specified and as directed.

Supply& fixing in replacement of Engine oil of make, complete all as specified and as directed.

M &L for repair / overhauling of self starter 12 Volts incl. replacement of carbon brushes, bearing, bushes, rewinding of armature and field etc. and warnishing, complete all as specified and as directed.

S&F Petroleum Jelly 1 Kg plastic sealed container, complete all as specified and as directed.

Repair and preventive maintenance, servicing of UPS of Capacity 20 KVA inncluding Cleaning and tightening all power connection at input and output terminals, at all breakers and at the terminal posts and post on the rectifier and inverter legs, checking all the power Cabling for abrasion, burn Posts , overheating, swelling, leaking, checking Printed Ckt Board arrangement with replacement of following items, complete all as directed and specified by Engr-in-charge. (i) Supply and fix in replacement IGBT 600v/200a- 01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed. (ii) Supply and fix in replacement driver card -01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed. (iii) Supply and fix in replacement SMPS card - 01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed. (iv) Supply and fix in replacement output Sensor TX PCB (350V/20-0-20) - 01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed. (v) Supply and fix in replacement Input Sensor TX PCB (415V/20-0-20) - 01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed. (vi) Supply and fix in replacement Charger card 360V- 01 Nos suitable for and Upto 20KVA UPS, complete all as specified and as directed.

Repair and preventive maintenance, servicing of 2 Ton E.O.T crane and electric control panel wiring newly & replace all parts, Main hoist brake Drum & Motor servicing CT gear box, motor and brake, all limit Switch and crane wheels checking, servicing, LT Gear Box, Motor Checking and servicing. Control panel install and connection properly including load testing on Completion and entire Satisfaction of Engineer-in-Charge with replacement of following items: (i) Supply and fix in replacement 63 A 3P 110VAC Contactor Scheinder (ii) Supply and fix in replacement 2 NO 2 NC Add Block Scheinder (iii) Supply and fix in replacement 40 A 3P 110VAC Contactor Scheinder (iv) Supply and fix in replacement1 NO 1 NC Add Block Scheinder (v) Supply and fix in replacement 32 A 3P 110VAC Contactor Scheinder (vi) Supply and fix in replacement18 A 3P 110VAC Contactor Scheinder (vii) Supply and fix in replacement 12-18 A Overload Relay Scheinder/L&T/C&S (viii) Supply and fix in replacement 7-10 A Overload Relay Scheinder/L&T/C&S (ix) Supply and fix in replacement 8 Way Pendent Switch off ,Up down,left right and cross left right. Note- (i) The Cost of Spares is deemed to be included in the quoted rate. (ii) All T&P items and Transportation required is deemed to be included in quoted rate. (iii) Load testing Certificate duly Vetted by Manufacturer/Govt organisation Shall be Produced by the Contractor after the Successful Completion of the work.

Schedule of Credit

ANZ CORPORATION