REPAIR PERIODICAL MAINT OF STANDBY DG SETS AND CONNECTED WORKS AT AFA HYDERABAD

Amount

M&L for the following Periodical Maintenance/Servicing for diesel Gen set installed at AFA for trouble free operation of generator sets and ensuring the serviceability , carrying out minor spares (if any/ settings required for operation of the set shall be carried out without any extra cost for the following capacity Model/ Make by carry out the inspection /work by an authorized service centre including within Two months from the date of commencement and once in every three months subsequently. Engine Maintenance (i) Changing the lubricant oil (ii) Checking the oil level in complete DG sets (iii) Checking of alternator, checking/changing fan belt if required (iv) Checking of circuits of various controls of engine (v) Draining the water seperator bowels to remove water/sediments (vi) Checking and tightening of all external fasteners (vii) Checking and tightening of all lube and fuel/hose connections (viii)Changing of fuel filter, Lub oil filter and Air filter if required (ix) Arresting all water /lubricant/fuel leakages and topup (x) Checking of all engine parameters (xi) Checking of the electrical exitation system (xii) checking all the performance of AMF panel in all respect Note: (i) All repairs/periodical maintenance shall have to be carried out by the authorised service personnel (ii) M&L for spares, lubricant etc required for engine, alternator & AMF panel will be measured and paid separately under relevant items.

Capacity 15 KVA and up to 62.5 KVA capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 62.5 KVA and upto 125 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 125 KVA and upto 320 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Above 320 KVA and upto 625 KVA Capacity DG Set of Make:Kirloskar/Cummins/Greaves

Supply and fixing of Engine Oil seal and gasket for the DG Set of the following Capacity including removal of old u/s gasket and oil seal including connection up complete all as directed by Engr-in-Charge

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply and fixing in Repair of V belt for following Capacity DG sets including removal of old u/s V belt including connection up complete all as directed by Engr-in-Charge Make : Fenner, Finex supreme.

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply and fixing of push button switch for stop/start of DG engine for any Capacity DG sets including removal of old u/s push button switch including connection up complete all as directed by Engr-in-Charge

Supply and fixing of Ignition switch for any Capacity DG sets including removal of old u/s Ignition switch including connection up complete all as directed by Engr-in-Charge

Supply and fixing of Lub Oil filter set for following Capacity DG sets including removal of old u/s Lubrication Oil filter set including connection up complete all as directed by Engr-in-Charge

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply and fixing of Diesel filter set(Primary and Secondary) for following Capacity DG sets including removal of old u/s Diesel filter set including connection up complete all as directed by Engr-in-Charge

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply and fixing of Air filter set (Inner and Outer) for following Capacity DG sets including removal of old u/s Air filter set including connection up complete all as directed by Engr-in-Charge

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply and fixing of Universal multi function relay in AMF panel of DG set for any Capacity including removal of old u/s relay including connection up complete all as directed by Engr-in-Charge

Supply and fixing of Power contactor 4 pole of capacity 800 A with auxiliary contactors of 2 NO's and 2 NC's confirming to TC contactors of equivalent in ABB, L&T schneider, C&S suitable for AMF panel of DG set cap 500 to 625 KVA complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 600 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to TC contactors or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of DG set cap 320 to 400 KVA complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 400 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to TC contactors or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of DG set cap 160 to 250 KVA complete all as directed by Engr-in-Charge .

S&F of Power contactor 4 pole of capacity 200 to 250 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to MEC LS Model GMC-180/4 or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of DG set cap 82.5 to 125 KVA complete all as directed by Engr-in-Charge

S&F of Power contactor 4 pole of capacity 150 A with auxiliary contactors of 2 NOs' and 2 NCs' confirming to MEC LS Model GMC-180/4 or equivalent in ABB, C&S, Schneider, L&T suitable for AMF panel of DG set cap 50 to 63 KVA complete all as directed by Engr-in-Charge

S&F of auto transfer switch (ATS) 4 pole of capacity 63 A for AMF panel of DG set cap 15 to 40 KVA complete all as directed by Engr-in-Charge

S&F of auto transfer switch (ATS) 4 pole of capacity 160 A for AMF panel of DG set cap 50 to 100 KVA complete all as directed by Engr-in-Charge

M&L for filling/topup of distilled water for the batteries of the DG Sets all as directed by Engr-in-Charge

Supply and fixing solenoid switch, including removing of unserviceable solinoid switch from Gen set including accessories like nuts, bolts washers etc all as specified and directed by Engr-in-Charge

Capacity 15 KVA and up to 200 KVA capacity DG Set

Above 200 KVA and upto 625 KVA Capacity DG Set

M&L for remove the unserviceable winding of self starter 12/24 volts DC from Gen set of following capacity DG set including rewinding of unserviceable burnout winding with high conductivity best quality super enamelled copper winding, including replacement of insulated material, wires gushes etc all as directed by Engr-in-charge for following capacity DG sets Note-copper wire will be measure and paid seperately under relevent items

Capacity 15 KVA and up to 200 KVA capacity DG Set

Above 200 KVA and upto 625 KVA Capacity DG Set

Supply and refilling Coolant suitable for Diesel generating sets of any capacity complete all as specified and directed by Engr-in-Charge.

Supply and fixing hose pipe of any size and dia with bengo washer in 15 to 625 KVA DG sets complete all as specified and directed by Engr-in-Charge.

Removing the unserviceable Diesel level indicating plastic pipe of approx size 10 mm dia and both end clamps and replace with new Plastic pipe of same size to the required level and clamps on both the sides complete all as specified and directed by Engr-in-Charge

Remove the radiator from the gen set drain out the coolant servicing, arresting leakages by welding/brazing etc, supply and replacing the u/s mounting rubber, clean the internal surfaces and de-scale by using cleaning agents and fixing back in position complete all as directed by Engr-in-Charge for the following capacities:-

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Material and labour for repairs to the following DG Set alternator and removing the same from engine of DG Set, transporting the same to the work shop and carrying out the repairs such as taking out the burnt out winding and rewinding the alternator with copper wire of same guage turns and weight, checking of commentator, brushes complete and refixing the same in its existing position after transporting back to the site and connecting up electric connections with suitable lugs complete and testing all as specified and directed. Note :- Copper winding material will be measured and paid seperately under relevent item

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Remove the fuel injection pump from the engine transport to an authorized service centre for servicing, calibration and to adjust by replacing the following U/S worn-out spares with new appropriate make spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for following capacity DG set:- Note:- Major spares required will be measured and paid seperately:

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply only orifice for following capacity DG set

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply only Barrel and Plunger for following capacity DG set

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

Supply only FIP Bearing for following capacity DG set

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

S&F in repair exhaust fan of metal body size 400 MM sweep 230 Volt, 1400 RPM, including fixing and connecting all as specified and directed by Engr-in-Charge.

S&F in repair HRC Fuse unit 20Amp to 100 Amp Capacity for DG Sets all as specified and directed by Engr-in-Charge

S&F in repair Generator set controller unit of AMF Panel for following capacity DG Sets as per existing model of Make Kirloskar/Cummins/Greaves all as specified and directed by Engr-in-Charge

Capacity 15 KVA and up to 320 KVA capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

S&F in repair MCCB 125 Amps 4 pole, including all fixing material, including making connection all as specified and directed by Engr-in-Charge. Make L&T, C&S, Havells, C&S, ABB, Legrand.

S&F in repair MCCB 160 Amps 4 pole, including all fixing material, including making connection all as specified and directed by Engr-in-Charge. Make L&T, C&S, Havells, C&S, ABB, Legrand.

Taking out existing outlived old engine oil, clean the engine oil sump and filling/ Top up engine oil 15 W 40 to DG Sets of capacity 15 to 625 KVA all as directed Make : Servo/Castrol/Valvoline

Servicing of water pump of DG sets as per existing model of following capacity, including necessary dismantling to existing pump including necessory testing to the Entire satisfaction of engr in charge.

Capacity 15 KVA and up to 160 KVA capacity DG Set

Above 160 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

M & L for repairing door of DG set as per existing damaged doors including necessory items like Left & Right side Door hinges and door locks with keys complete of Make Kirloskar/cummins/Greaves

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

S&F in repair of unserviceable IEVR - II ( industrial electronic voltage regulator) as per existing model making connection, including taking down existing IEVR of Make: Kirloskar Kirloskar/cummins/Greaves complete all as directed and as specified. Capacity 200 KVA and up to 320 KVA capacity DG Set

S&F in repair Sensor Unit for engine safety control unit (precol panel assembly) of DG sets as per existing model of capacity 15 KVA up to 100 KVA, including taking down old unserviceable complete all as directed and as specified.

S&F in repair Sensor Unit for engine safety control unit (precol panel assembly) of DG sets as per existing model of capacity above 100 KVA up to 320 KVA, including taking down old unserviceable complete all as directed and as specified.

S&F in repair Sensor Unit for engine safety control unit (precol panel assembly) of DG sets as per existing model of capacity above 320 KVA up to 500 KVA, including taking down old unserviceable complete all as directed and as specified.

Supply and fixing copper wire 10 Sqmm copper conductor unsheathed, multistranded, PVC insulated, 1100volts grade, single core cable to panel board/AMF Panel of DG set of any capacity complete with thimble, lugs and connector etc as required side all as specified and directed by Engr-in-Charge

S/F in repair Alternator AVR (automatic voltage Regulator) card of DG Sets of capacity 15 KVA upto 250 KVA DG set as per sample of Make kirloskar/cummins/Stamford

S/F in repair Alternator AVR (automatic voltage Regulator) card of DG Sets above 250 KVA upto 625 KVA DG set as per sample of Make kirloskar/cummins/Stamford

S&F in repair of AMF panel contactor coil as per existing model of capacity 15 KVA up to 250 KVA all as specified and directed by Engr-in-Charge make:L&T or equivalent

S&F in repair of AMF panel contactor coil as per existing model of capacity above 250 KVA up to 500 KVA all as specified and directed by Engr-in-Charge make:L&T or equivalent

Opening of tappet cover and carrying out necessary adjustments of the tappets, push rods, rocker arms etc, upto 625 KVA Kirloskar/Cummins engine, including S/F of set of Gasket set, minor spares including refixing and testing complete all as directed and as specified.

S&F in repair Module Electronic Control as per existing, incuding taking down unserviceable existing Module Electronic Control of capacity 15 to 250 KVA DG Set and connecting complete and all as directed and as specified.

S&F in repair VMR 3 P ( Voltage Monitoring Relay Protection of 3 Phase) (REL ) as per existing model upto 625 DG Sets and making connections, including taking down existing VMR complete and all as directed and as specified.

M&L for draining out complete fuel from the tank and taking out the tank from the base for removing the rusted sludge by scrubbing the internal surface with wire brushes. After cleaning the tank re-install back in position and connection with other accessories complete all as specified and as directed by Engr- in -Charge.

S&F in repair Fuel water separator filter for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

S&F in repair Super bypass filter for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 15 KVA and up to 62.5 KVA capacity DG Set

Above 62.5 KVA and upto 125 KVA Capacity DG Set

Above 125 KVA and upto 320 KVA Capacity DG Set

Above 320 KVA and upto 625 KVA Capacity DG Set

S&F in repair VSP D2 (Phase failure realy) for DG Set as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Capacity 15 KVA and up to 250 KVA capacity DG Set

Above 250 KVA and upto 625 KVA Capacity DG Set

S&F in repair PCB assembly of DG Sets of capacity 15 KVA up to 250 KVA as per existing model of following capacity including taking down existing complete and all as directed and as specified.

S&F in repair PCB assembly of DG Sets of capacity above 250 KVA up to 500 KVA as per existing model of following capacity including taking down existing complete and all as directed and as specified.

Taking down Turbo charger assembly from the DG Sets of capacity 15 to 320 KVA make -Kirloskar/Cummins engine and carrying out for cleaning and overhawling including providing minor spare parts/ Repair kit and Refixing the same complete for optimum out put of the engine and all as directed and as specified.

Taking down Turbo charger assembly from the DG Sets of capacity above 320 to 625 KVA make -Kirloskar/Cummins engine and carrying out for cleaning and overhawling including providing minor spare parts/ Repair kit and Refixing the same complete for optimum out put of the engine and all as directed and as specified.

Taking out old unservciceable burnt out copper winding wire from for the Item No 24.1 to 24.4, and Rewinding with supper enameled copper wire as per existing guages and turn with necessary heats, varnishing to achieve insulation Resistance to required mega ohms all as specified and directed

Supply & Fixing battery terminal lead including terminals (Positive/negative) and necessary lugs and applying silica gel all as per specified and directed.

Supply and fixing AMF battery charger for DG set of any capacity 12 V 10 Amps including taking down existing complete and all as directed and as specified.

Supply and fixing AMF battery charger for DG set of any capacity 24 V 10 Amps including taking down existing complete and all as directed and as specified.

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