COMPREHENSIVE REPAIR/MAINTENANCE WORK TO DG SETS, CABLES, EARTHING AND OTHER ITEMS AT BABINA CANTT UNDER GE BABINA

Amount

M&L for servicing, cleaning and testing of DG sets of make Kirloskar/Cumins /Greaves /Mahindra /Sudhir of capacity 300 KVA by company technician /mechanic visiting the installations of DG sets of following capacities at various locations of Babina Cantt . Checking and testing complete DG sets on load (Including engine, alternator, AMF panel, Body & chases complete) for its proper functioning and making a list of repairs/ replacements required to be carried out in different parts of the DG sets. Carrying out general servicing and minor repairs and/or replacements, all as directed, including following jobs and the works as directed :- (i) Checking and cleaning of diesel filters & oil filters and replacing of defective filters (ii) Checking of engine oil level and topping up , if any. (iii) Checking, cleaning and servicing including oiling & greasing of moving parts of engine and making list of repairs / replacements required, if any. (iv) Checking, cleaning, watering & general servicing of battery, battery charging system including tightening of nuts, bolts, lugs . (v) Checking the earthing connections of neutral and body of DG set, tightening of connections and making a list of repairs / replacements required, if any.

Item No 1 (Contd...) (vi) Checking of self starter and intimating Engr in charge if required to be repaired / specially serviced in workshop. (vii) Checking, cleaning and general servicing of AMF panel including replacement / tightening of nuts, bolts, lugs and other such minor parts, oiling & greasing and making list of repairs / replacements required, if any (viii) Checking, cleaning & general servicing of instrument panel and making a list of repairs/replacements required, if any (ix) Checking, cleaning and general servicing of various parts of DG set such as timer, contactors, meters, etc. and making list of repairs / replacements required, if any. (x) Tightening / replacement of nut/water /oil leakage from any point and rectify if can be rectified by minor repairs / replacements. (xii) Checking, cleaning and adjusting fan belt tension and making a list of replacements requirted, if any. (xiii) Checking, cleaning & general servicing of exhaust / silenecer including checking for leakage of smoke & rectify, if can be rectified by minor repairs / replacements. else make a list of repairs / replacements required, if any.

Item No 1 (Contd...) (xiv) Checking, cleaning and tightenening of electrical connections including replacement of minor parts. Checking AMF panels , connections, contactors , relays cable connections etc for proper function (xv) Checking & cleaning of AVM pads, tightening / replacement of nuts, bolts, & washers and making a list of replacements required, if any. (xvi) Checking, cleaning & tightening of exhaust pipe, flange and lagging, tightening / replacement of nuts, bolts, washers and the like and making a list of repairs / replacements required, if any. (xvii) Checking output of alternator and adjusting the same to specified values, in case of brush type(b) cleaning & servicing of the alternator, minor repairs & replacements (xviii) Checking, cleaning & tightening of all hose pipes, tightening / replacement of nuts, bolts, washers . (xix) Checking, cleaning & servicing of air filter elements :- Note - Rates quoted by the tenderer are deemed to include the cost of S&F in replacement of minors parts like nuts, bolts, washers, gaskets, wirings ,lugs, etc., supply and applying oil & greasing and minor repairs to DG set. Other spares like Engine oil, filters etc shall be paid under seprate items(i) Spares like Fuel filter ,Engine Oil and Coolent shall be measurd & paid separately under relevent items of Sch 'A'.

Item No 1 (Contd...) (ii) All servicing /repairs works will be carried out by respective company rep/technician of different DG set company makes and provide necessary documentary evidence of the same . Contractor has to arrange all visit and other expenses of company technician and cost is deemed to be included in the unit rate and nothing will be paid extra on this account .

All as per item No:01 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:01 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:01 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:01 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Taking out existing defective Fuel filter element primary and secondary with ring and washer for DG set of 300KVA Make:- Cummins and material and labour for new Fuel filter in existing position and satisfactory testing complete all as specified and directed by Eng-in-Charge.

All as per item No:09 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:09 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:09 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:09 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Taking out existing defective oil filter element with ring and washer of DG set of 300KVA Make:- Cummins and material and labour for new Oil filter in existing position and satisfactory testing complete all as specified and directed by Eng-in-Charge.

All as per item No:14 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:14 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:14 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:14 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Taking out existing defective Air cleaner element with ring and washer ofDG set 0f 300KVA Make:- Cumminsand material and labour for new Air cleaner element in existing position and satisfactory testing complete all as specified and directed by Eng-in-Charge.

All as per item No:19 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:19 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:19 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:19 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

S & F in replacement "V" belt for Radiator fan of any size suitable to DG set 10KVA to 300 KVA capacities,

S & F in replacement rubber hose pipe set with clamps suitable for DG set of 300KVA capacities Make:- Cumminss

All as per item No:25 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:25 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:25 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:25 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Taking out of FIP along with its accessories from DG Set 160/200 KVA Make :-CUMMINS/MAHINDRA/KRILOSKAR including transpotation to authorised service center for Overhauling repair/recalibration and refixing of DG Set including replacement of necessary parts such as nozzel/injection delivery valve holder benjo bolt copper washer roater bearing etc including testing complete all as specified and directed

All as per item 30 but DG set capacity 50 KVA to 100 KVA.

All as per item 30 but DG set capacity 10 KVA to 40 KVA.

M&L for servicing, repairing, maintenance of alternator assembly of DG set of 300/200/160KVA Make:- Cummins,Mahindra by decoupling alternator from DG set and strip opening of the alternator replacement of carbon bush holder, with carbon bush, mospeds, capacitor rectifiers,Terminal plate Silicon Rectifier assembly with metallic plate as existing covered with thin layer of selnium and insulted nut bolt control wiring soldering,Flexible rubber coupling,Carbon brushes set of four, Slip rings and refixing the same in original position with satisfactory testing complete all as specified and directed by engineer-in-charge.

All as per item No 33 above but DG set of 62.5/50/100 KVA Make:-CUMMINS/MAHINDRA/KRILOSKAR

All as per item No 33 above but DG set of 10/15/30/35/40/KVA Make:-CUMMINS/MAHINDRA/KRILOSKAR

Taking out burnt armature winding wire and rewinding of armature with super enamelead copper winding wire of existing gauge of 160 KVA to 300 KVA DG Set insulation of armature of class 'B' insulation and varnishing of armature and drying upto desired temperature and Re-assembling of rotor and stator after rewinding and refixing of alternator with engine by assembling flexible coupling with alternator mouting with nut bolts including making cable connection complete including testing and commissioning at desired load of DG Sets complete all as specified and directed by engineer-in-charge

All as per item 36 but DG set capacity 50 KVA to 100 KVA.

All as per item 36 but DG set capacity 10 KVA to 40 KVA.

Taking out burnt field coil and rewinding of field coil with super enameled copper winding of existing gauge of 160 KVA to 300 KVA DG Set insulation of armature of class 'B' insulation and varnishing of field coil and drying upto desired temperature and Re-assembling of rotor and stator after rewinding and refixing of alternator with engine by assembling flexible coupling with alternator mouting with nut bolts including making cable connection complete including testing and commissioning at desired load of DG Sets complete all as specified and directed by engineer-in-charge.

All as per item 39 but DG set capacity 50 KVA to 100 KVA.

All as per item 39 but DG set capacity 10 KVA to 40 KVA.

M & L for taking out radiator and connecting parts of DG set 160KVA to 300 KVA for repair,welding,brazing,leak testing, descaling & refixing to DG set to its original position and testing on load for DG Sets of Make Kirloskar/Cumins/Greaves / Mahindra /Sudhir complete all as directed.

All as per item 42 but DG set capacity 50 KVA to 100 KVA.

All as per item 42 but DG set capacity 10 KVA to 40 KVA.

S & F in replacement solonid Switch for 160 to 300 KVA DG set and testing complete for proper functioning for DG sets of Make Kirloskar/Cumins/Greaves/ Mahindra/ Sudhir complete and testing all as directed..

S & F in replacement solonid Switch for 50 to 100 KVA DG set and testing complete for proper functioning for DG sets of Make Kirloskar/Cumins/Greaves/ Mahindra/ Sudhir complete and testing all as directed..

S & F in replacement solonid Switch for 10 to 40 KVA DG set and testing complete for proper functioning for DG sets of Make Kirloskar/Cumins/Greaves/ Mahindra/ Sudhir complete and testing all as directed..

M & L for servicing, repairing, maintenance of self starter assembly of DG set 0f 300KVA capacity complete with switch magnet, carbon set, field coil, solenoid switches and refixing the same in original position complete all as specified and directed.

All as per item No:48 but DG Set of 160KVA to 200 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:48 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:48 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:48 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Descaling of water jacket of engine by using chemical descaling solution with pressure circulation pump,leak testing, soldering, brazing, checking for leaks and recirculating with clear water complete all as directed for DG set of capacity 160 KVA to 300 KVA Make\;-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.:-

All as per item No:53 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:53 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:53 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

S & F in repairs Anti vibration pad suitable for 10KVA to100 KVA DG set Make Dunlop or as approved by GE all as directed .

S&F in replacement of Ignition Switch of DG Sets for DG sets of Make:-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

S&F in replacement of AVR suitable forDG set of capacity upto 160 KVA to 300 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

All as per item No:59 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:59 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:59 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

S&F PVC insulated copper conductor cable 25 Sqmm single core, of 2 mtr length, solidered with 2 nos gunmetal battery terminals suitable for 60-180 Ah 12v/24 volt DC battery complete all as specified and directed.

Supply and fix in replacement Self starter, 12 Volts, suitable for fixing at100/ 62.5/40/35/30/15 KVA DG Set fixed in repairs complete all as specified.

Supply and fix in replacement Self starter, 24 Volts, suitable for fixing at 300/200/160 KVA DG Set fixed in repairs complete all as specified.

Overhauling of water pump assembly complete including material and labour for impeller, shaft seal bearing, gaskets washers and rubber hose complete for DG set of 300/200/160KVA Make:- Cummins,Mahindra

All as per item No:66 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:66 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:66 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

S&F in replacement control wiring existing specifications and size of DG Set 160 to 300 KVA for DG sets of Make:-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

All as per item 70 above but for DG Set 50 to 100 KVA of Make:-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

All as per item 70 above but for DG Set 10 to 40 KVA of Make:-Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

Disconnection and taking out the unservisable turbo charger assembly for DG set of 300/200/160KVA Make:- Cummins,Mahindraand taking to workshop, strip opening of turbo charger and replacement of repair kit reassembling and fixing back to engine and testing complete all as specified and directed.

All as per item No:73 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:73 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:73 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

Supply and fixing in replacement battery of capacity 12V 180 AH Make:- Exide/Amaron

Supply and fixing in replacement battery of capacity 12V 150 AH Make:- Exide/Amaron

Supply and fixing in replacement battery of capacity 12V 100 AH Make:- Exide/Amaron

M&L for repairing decarburizing, Engine ,cleaning ,washing manifolds exhaust system for DG set 0f 300/200/160KVA Make:- Cummins,Mahindra and connected items including replacement of necessary nuts bolts washers bolts washer etc with necessary masonry work reqd for above complete all as specified and directed

All as per item No:80 but DG Set of 50KVA to 100 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:80 but DG set of 30 KVA to 40 KVA Make:-Mahindra,Cummins,Kirloskar,Ashokleyland

All as per item No:80 but DG set of 10 KVA to 15 KVA Make:--Mahindra,Cummins,Kirloskar,Ashokleyland

S & F in replacement DG Set power controller for generator set monitoring, metering and control system to control voltage ,speed governing ,start and stop control for capacity up to 300/200/160KVA DG Set for DG sets of Make Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

All as per item 84 above but power controller for 50KVA to 100 KVA DG Set .

All as per item 84 above but power controller for 30 KVA to 40 KVA DG Set .

Supply and fix in replacement Relay for AMF panel for capacity 30 KVA to 200 KVA DG sets of Make Mahindra,Cummins,Kirloskar,Ashokleyland complete and testing all as directed.

Supply , fix , commissioning and testing factory made LT feeder pillar , outdoor type floor mounted , suitable for 415 volts 3 phase 4 wire, 50 Hz AC supply system, having bus bar chamber duly insulated The panel shall be dust and vermin proof, IP 65 class protection and made of 3.15 mm CRCA MS sheet and 50x50x5mm thick angle iron base frame work, powder coated finish over one coat of red oxide primer outside and two coats of red oxide primer on inside, both side opening type, with aprons for cable entry, with double door shutter and locking arrangement and consisting of the following all as specified:-

Supply & Fix in replacement 3 pole power Contractor ML-2,32/40 A,415 V of Make L&T or equvalent in ABB/Siemens/Crompton

Supply & Fix in replacement 3 pole power Contractor ML-3,40/45 A,415 V of Make L&T or equvalent in ABB/Siemens/Crompton

Supply & Fix in replacement 3 pole power Contractor ML-4,70 A,415 V of Make L&T or equvalent in ABB/Siemens/Crompton

Supply & Fix 3 pole power Contractor ML-6,110/125 A,415 V of Make L&T or equvalent in ABB/Siemens/Crompton

Supply & Fix 3 pole power Contractor ML-10/ML12 ,200/250 A,415 V of Make L&T or equvalent in ABB/Siemens/Crompton

S & F in replacement Off Load Change over switch 4 pole 415 Volt 50 HZ ,side operated 63 Amp in SS enclosure with side handle MakeHavells /INDO ASIAN/L&T

S & F in replacement Off Load Change over switch 4 pole 415 Volt 50 HZ ,side operated 100 Amp in SS enclosure with side handle MakeHavells /INDO ASIAN/L&T

S & F in replacement Off Load Change over switch 4 pole 415 Volt 50 HZ ,side operated 315 / 400 Amp in SS enclosure with side handle MakeHavells /INDO ASIAN/L&T

S & F in replacement on Load Change over switch 4 pole 415 Volt 50 HZ ,side operated 200 Amp in SS enclosure with side handle MakeHavells /INDO ASIAN/L&T

S & F in replacement MCCB's,415 Volts , 4 pole , fixed thermal & fixed magnetic settings, having 400 Amps 35 KA 4 Pole capacities complete all as specified and as directed.

S & F in replacement MCCB's,415 Volts , 4 pole , fixed thermal & fixed magnetic settings, having 315 Amps 35 KA 4 Pole capacities complete all as specified and as directed.

S & F in replacement MCCB's,415 Volts , 4 pole , fixed thermal & fixed magnetic settings, having 160 Amps 35 KA 4 Pole capacities complete all as specified and as directed.

S & F in replacement MCCB's,415 Volts , 4 pole , fixed thermal & fixed magnetic settings, having 100 Amps 35 KA 3 Pole capacities complete all as specified and as directed.

S & F in replacement MCCB's,415 Volts , 4 pole , fixed thermal & fixed magnetic settings, having 63 Amps 16 KA 3 Pole capacities complete all as specified and as directed.

Supply and fill/top up the distilled water of 01 ltr packing in the battery complete all as specified and directed .

Supply only for toping up of pre mix Coolant for DG Set complete all as specified and directed .

Supply and filling in for toping up Engine oil 20 W 40 in 200 ltr steel drum (Barrel) facory sealed non returnable drum complete all as specified and directed .

Taking out of PT Pump along with its accessories form DG set 300/200/100 KVA Make:-Cummins/Mahindra/ Kirloskar including transportation of authorised service center for repair/recalibration and refixing of DG set including testing complete all as specified and directed.

Taking out of PT Pump along with its accessories form DG set 62.5/40/30 KVA Make:-Cummins/Mahindra/ Kirloskar including transportation of authorised service center for repair/recalibration and refixing of DG set including testing complete all as specified and directed.

Dismantling the fly wheel coupling between engine and alternator and Supply and replace complete set of bullet rubber bushes, coupling nuts & bolts including proper alignment of engine & alternator for smooth running for DG set of capacity 300 to 100 KVA complete all as specified and directed by Engineer-in-Charge of he following capacity.

All as per item No. 109 above but DG set of 62.5/50 KVA Make:-Kirloskar,Ashokleyland

All as per item No. 109 above but DG set of 15/30/35/40 KVA Make:-Kirloskar,Mahindra

S & F in replacement of switch fuse unit with rewireable porcelene fuse units and enclosure triple pole with neutral link 415 volts 50 HZ AC of capacity 100 Amps of Make Havells/HPL/L&T

S&F in repair, PCB assy complete with display and update software including wiring work suitable for DG Set of capacity 50 to 63 KVA

S&F in repair, PCB assy complete with display and update software including wiring work suitable for DG Set of capacity 100 to 300 KVA

M&L for earthing complete with galvanised steel earth plate electrode of size 600X600X6 mm thick buried directly in ground (earth pit not less than 2.25 m deep below normal ground level) with top edge of the plate not less than 1.50 mtr below the ground level connected to galvanised iron strip of 32x6 mm as earth lead by means of bolts nuts check nuts & washers of galvanised iron or steel ,surrounded by charcoal of coke and salt, protected by GI pipe 40 mm bore (light grade), water pipe 20mm bore GI medium grade with funnel and wire mesh,and making chamber of PCC (1:4:8) type D-2 using 40 mm graded stone aggregate and coping shall be in PCC(1:3:6) type C-1 using 20 mm graded stone aggregate, 50 mm thick cover of RCC (1:2:4) type B-1 using 20 mm graded stone aggregate, reinforced with 8 mm dia TMT bars @ 80 mm c/c boath ways including excavation and earth work and removal of surplus soil to distance n exc 50 m complete all shown in electrical plate No 3 of SSR part- 2010 and also including making test point for testing of earthing made out of gun metal or phosphorous bronge size 75x75x25 mm complete all as specified and directed. Note :-(i) The cost of GI earth lead & G I pipe of 7.50 mtr length for protection of GI wire and excavation work for pit shall deemed to be included in this item. (ii) Earthing test will be carried out and if desired result not achieved and the earthing will be redone to achieve desired result without any extra payment.(iii) Charcoal dust and common salt upto 1.5 meter depth shall be filled in layers of 15 centimeters all around the earth plate.

S&F 1100 Volts grade heavy duty cable PVC insulated stranded Copper conductor served with inner sheathing of PVC tape & overall PVC sheathed in service connections , of size one 3 core cable flat or circular of size 16 sqmm etc complete all as specified and directed.

Supply, laying & testing of cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) with multi stranded aluminum conductor, 1100V grade with stranded aluminium conductor of size 95 sqmm 3.5 core .

Description all as per item No 117 above but of size 70 Sqmm 3.5 core and ditto

Description all as per item No 117 above but of size 50 Sqmm 3.5 core and ditto

Supply in replacement Battery Charger 12 Volt DC,for dg set

Repair & Maintenance of existing canopy of eco friendly DG Set of any capacity, cleaning of internal & external parts, tightening of loose parts, painting of rusted area, replacing of unserviceable door locks and keys, replacing of damaged or burned inside sponge insulations complete all as specified and directed.

Material and labour in replacement broken MS Hinges suitable for Canopy door for any type/capacity of DG Sets (as per sample) complete all as specified and directed.

M&L for preparing old painted surface of DG sets of capacity as under (complete including engine, alternator, body & chases) by thoroughly cleaning the surfaces to remove dirt, dust, rust flakes and paint flakes, using wire brush or sand papers, damp cloth or as directed. Priming the surface with anti corrosive primers using suitable sprayers. Applying automotive paint using sprayers till glossy finish is obtained, complete all as per manufacturers instructions and as directed.

All as per item no 123 but DG set of capacity upto 10 KVA to 40 KVA

All as per item no 123 but DG set of capacity 50 KVA to 62.5 KVA

ROHIT ENTERPRISES

m/s bobby enterprises

M/S Kharya Associates