REPAIR / MAINT TO DG SET AND SWIMMING POOL AND CONNECTED ACCESSORIES AT INS SHIVAJI LONAVLA

Amount

DG set Dismantling the unserviceable stator coil assembly from the alternator of 62.5 KVA DG Set and transporting the same to the workshop to carry out the following repairs:- Stripping down the old burnt copper winding and rewinding the same with same size of super enameled copper wire, replacing the insulation paper sheet after properly cleaning the slots and providing appropriate impregnated insulation material including varnishing the complete assembly with class 'E' insulation and baking the same in an oven, reassembling and refixing stator cover with new nut bolts, transporting and installing the repaired equipments to the original location including testing and commissioning complete all as specified and as directed. Removing the old unserviceable terminal box, connecting wires with lugs and refixing with new terminal box with connecting wires and copper lugs and terminals nut bolts complete all as specified and as directed. Removing the unserviceable RRA Diode assembly and Coupling rubber bush and providing the new rubber coupling bush complete all as specified and as directed. Replacement of Voltage control unit (AVR) and replacement of rectifier including testing and commissioning complete all as specified and as directed. Removing the fuel injector Pump from the engine for servicing, overhauling including replacement of 'O' Rings and Washers calibration of fuel injectors reassembling/refixing in position and testing, complete all as specified and directed.

All as per item No 1 above but of capacity 140 KVA DG Set all as specified and directed.

S&F in replacement battery terminals made of brass and suitable to match with battery and terminal complete all as specified and as directed.

S&F in replacement battery lead set of two suitable for 180 AH capacity, 1.5 Mtr long including brass terminal at one end and copper lug at other end complete all as specified and as directed.

S&F in replacement fan belt with new fan belt suitable for DG Set of Cap 50 KVA to 140 KVA complete all as specified and as directed.

M&L for topping up of lubricant oil for various capacities of DG sets at various locations complete all as specified and as directed.

Complete Check up and General maintenance of DG set by deputing authorised service representative to attend the following DG sets complete all as specified and as directed. Note :- All spare parts will be measured & paid saparately as "Supply only" under relevant items catered hereinafter. However unit rate quoted shall include for Minor spare parts like Bolt/Nut/Washers/ lubricants necessary for carrying out the comprehensive/routine maintenance for the following :- (a) 50 KVA located at Nausena Baug (b) 140 KVA located at Kasturi Hospital (c) 40 KVA located at Simulator Complex (d) 62.5 KVA located at Tropo Base and STP (e) 125 KVA located at CCEL (f) 140 KVA located at CAC (g) 200 KVA located at Clear Water Pump House and Menka DG set (h) 15 KVA at logistic deptt

S&F in replacement unserviceable filters with rubber 'O' ring complete all as specified and as directed for the following :- (A) 62.5 KVA (Tropo base ) and STP Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

(B) 140 KVA (Kasturi Hospital ) Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

(C) 40 KVA (Simulator Complex) Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

(D) 50 KVA (NSB) Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

(E) 200 KVA (Clear water pump huse)and Menka . Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

(E) 160 KVA and 125 KVA at CAC and CCEL Fuel Filter

Lub Oil Filter

By pass oil filter

CR filter plate & 'O' ring

Air filter (inner and outer)

M&L for dismantling radiator from DG Sets cleaning/ scraping of the radiator, cleaning of all copper tubes with descaling solution from inside & out side with forced feed method (by using separate chemical pump, water pump & compressor) also plugging of all leakage by welding, brazing of copper tubes, cleaning of fins and replacement of gaskets for the following capacities of DG Sets:- 200 to 125 KVA

M & L for preparation of old painted surfaces and applying spray painting with synthetic enamel paint for following capacities of DG Sets complete all as specified and as directed:- 40 KVA

200 to 125 KVA

S&F in replacement carbon bushes suitable for capacity of DG set 200 to 125 KVA complete all as specified and as directed.

All as per item No 46.00 above but of capacity 62.5 KVA

All as per item No 46.00 above but of capacity 50 KVA

M&L for cleaning of diesel Sump of DG Set including replacement of sump gasket for the following capacities of DG Sets:- 62.5 KVA

200 to125 KVA

S&F in replacement RPM meter with cable complete all as specified and as directed. Make - Yankey/Pricol.

S&F in replacement Asbestos rope on exhaust pipe of Gen Set complete all as specified and as directed.

M & L for rubber coupling for connecting/coupling of Engine with alternator for following capacities of Gen Sets:- 62.5 KVA

200 to125 KVA

S & F in replacement defective automatic voltage rectifier suitable for 200 to 50 KVA DG Sets complete all as specified and as directed.

S&F in replacement solenoid switch for fuel control / governor for 12 V DC, battery to match with existing model, complete all as specified and as directed. Make - M/s Kirloskar / M/s Cummins Power Sysytem India Ltd / M/s Greaves Cotton

S&F maintenance free battery of 12 V,180 AH working at 240 V suitable for DG set all as specified and directed

S&F maintenance free battery of 24 V180 AH working at 240 V suitable for DG set all as specified and directed

Swimming pool M&L for repairs to suction sweeper including replacement of suction sweeper brush, iron brush wheel, brass spring, rubber packing, split pins including of MS bracket complete with rubber wheels, spindles & necessary welding work etc complete all as specified and as directed.

M&L for repairs to suction sweeper of 2 HP capacity by replacing coupling of suction side (set of two - 1 No) pump & motor bearing (Each 1 No) & complete overhauling of the machine inluding testing complete all as specified and as directed.

S&F in replacement nylon rope 25 mm dia for suction sweeper heavy duty complete all as specified and as directed.

Supply only ball bearing suitable for centrifugal pump set of following capacity of pump set:- Centrifugal pump set of 30 HP and 15 HP capacity (swimming pool)

Supply only bush for main shaft drive suitable for pump set of following capacity :- Centrifugal pump set of 30 HP and 15 HP capacity (swimming pool)

S&F in replacement fully automatic star delta starter type ML-2- FASD including timer, over load relay, single phase preventor, required wiring etc complete all as specified and as directed.

Ditto all as per item No. 66 above but type ML-1.5.

Ditto all as per item No. 66 above but type ML- 1

S&F in replacement, contactor Type, ML-2, 230 V, 40 Amps complete all as specified and as directed.

Ditto - all as per Ser Item No 30 above but type ML1.5 of 32 Amps capacity.

S & F in replacement thermal timer, type GT 200, operation voltage 230 Volt, 5-10 Amp, 50 Hz complete all as specified and as directed.

S&F in replacement 3 Phase, Volt meter, 0 to 500 Volt, complete all as specified and as directed.

S&F in replacement Ameter meter, 0 to 500 Amps complete all as specified and as directed.

S&F in replacement Ameter meter, 0 to 150 Amps with CT coil of ratio 5/50 complete all as specified and as directed.

S&F in replacement Ameter meter, 0 to 200 volt with CT coil complete all as specified and as directed.

S& F in replacement push button for motor complete all as specified and as directed.

S & F in replacement indicator with bulb and cover for panel board complete all as specified and as directed.

S&F in replacement MCCB FP 63 Amp capacity, 35 KA including disconnecting incoming cable, replacement of worn out lugs, crimping with new lugs complete all as specified and as directed.

Supply only following chemicals for treatment of swimming pool water :- Bleaching powder

Alum Potash crystal

Soda Ash

Copper sulphate

TCCA powder

HCL Acid

Sodium Hypo Chloride

SHAILENDRA B TULSANI