Building electrification, MCC LT Panel installation and associated works of Pump House at FFF, INRP site, Tarapur

Amount

Supply, Installation, Testing and Commissioning of following configuration 415V, 3-phase, 4 wire, double door, with R Y B Phase indication and MCB position indication through glass front, IP-54, Prewired with HFFR copper wires, horizontal type, metallic Double Door, Phase Segregated three pole and neutral MCB Distribution Board fabricated out of 2 mm thick, powder coated with RAL7035 shade, pre-galvanized G.I. sheet steel, suitable for surface mounting/installation in existing enclosure complete with appropriate rating of tinned copper bus bar/ Cu wire, neutral bus bar, earth bar, din bar, brass neutral link, brass earthing studs, phase distribution drawing, danger board, name plate, 2 mm thick removable gland plate on both top and bottom side with required number of knock out holes, neoprene gasket, etc. as per drawing, specifications & generally as per relevant IS, SLD, Technical specification & as per instructions of Engineer-in-charge.

4P MCB DB with Incomer of 63A, Isc=10kA, Type C, Isc=10kA, (100mA) RCBO for each phase and 16 nos. of 16A, Isc=10kA, Type C, SPN Ougoing MCB feeder as per SLD and technical specification.

Supply

Installation

4P MCB DB with Incomer of 63A, Isc=10kA, Type C, (100mA) RCBO for each phase and 16 nos. of 25A, Isc=10kA, Type C, SPN Ougoing MCB feeder as per SLD and technical specification.

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Installation

4P MCB DB with Incomer of 100A, Isc=10kA, Type C, (100mA) RCBO for each phase and 9 nos. of 32A, Isc=10kA, Type C, SPN Ougoing MCB feeder as per SLD and technical specification.

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Installation

Supply, Installation, Testing and Commissioning of following configuration 240V, 1-phase, 2 wire, with Phase indication and MCB position through glass front, Pre wired with HFFR copper wires, IP-54, MCB Distribution Board fabricated out of 2mm thick Pre Galvanized G. I sheet steel, powder coated with RAL7035 shade, suitable for surface mounting/installation in existing enclosure complete with appropriate rating of tinned copper bus bar/Cu Wire, neutral bus bar, brass neutral link, brass earthing studs, phase distribution drawing, danger board, name plate, earth bar, din bar for MCB mounting, 2 mm thick removable gland plate on both top and bottom side with required number of knock out holes, neoprene gasket, check-nuts etc. as required as per drawing, specifications & generally as per relevant IS & as per instructions of Engineer-in- charge.

MCB DB with Incomer of 50A, Isc=10kA, Type C, DP MCB and 12 nos. of 16A, Isc=10kA, Type C, SPN Ougoing MCB feeder as per SLD and technical specification.

Supply

Installation

DP MCB DB with Incomer of 32A, Isc=10kA, Type C and 16 nos. of 16A, Isc=10kA, Type C, SPN Ougoing MCB feeder as per SLD and technical specification.

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Installation

Supply, Installation, Testing and Commissioning of LED light fittings with light fitting accessories, including supply of fixing SS accessories, flexible GI metallic conduit sleeves, PVC conduit bushes, Cu cable lugs, complete with light fitting accessories, including supply of fixing accessories, twin twisted tinned 1.5 sq. mm copper flexible cords for terminal connections, 16 SWG copper wire for earthing , flexible GI metallic conduit sleeves, PVC conduit bushes, cable lugs and testing and commissioning as per the specification of the following:

Supply, Installation, Testing and Commissioning of LED integral driver suitable for ceiling mounting with a nominal system lumen output of 4400 lumens and a minimum system efficacy of 120 lumen/watt, having PDC Housing and bottom PC Diffuser. The luminaire shall have rated system lifetime of 50,000 burning hours at L70. The luminaire should have cool white colour temperature and a CRI>80. The luminaire shall meet IP66 rating with THD<10% & Pf>0.95. The luminaire should be tested from NABL accredated LAB and should have proper IES file. The luminaire housing should be made of pressure die cast aluminium. The total power consumption should not exceed 35W (including driver). as per tech spec

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Installation

Industial box type, 4ft Functional with 2x18W LED replaceble type Tube with light fitting accessories, including supply of fixing SS accessories, flexible GI metallic conduit sleeves, PVC conduit bushes, Cu cable lugs, with a nominal system lumen output of 2350 lumens per LED tube. The luminaire should have a color temperature of 6500K and CRI>80. THD < 10% and PF > 0.95. The batten luminaire housing should made of white powder coated CRCA sheet steel. The LED shall be mounted on extruded aluminium strip which acts as heat sink and is intergral part of tube which is made up of polycarbonate material which gives diffused light. The total power consumption should not exceed 38W (including driver).

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Installation

LED Bulkhead with a nominal system lumen output of 1100 lumens and a minimum system efficacy of 110 lm/W. The luminaire should have a color temperature of 6500K and CRI > 80. The luminaire shall meet IP66 rating and IK 08 rating with THD < 20% and PF > 0.9. The luminaire housing should made of High pressure die cast Aluminium with high quality PMMA diffuser. The total power consumption should not exceed 10W (including driver). The fixture shall be backed by inbuilt inverter battery.

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Installation

Outdoor type 70 W LED periphary light suitable for wall mounting with all the accessories , IP66 surface mounted type, housing made up of pressure die cast aluminum Alloy with effective thermal management,sturdiness. The fixture should have a minimum system efficacy of 120 lumen/Watt and a minimum system lumen output of 8400 lumens. The fixture shall have a CRI of minimum 70. The fixture shall be designed for a system life of 50,000 hours @70% lumen maintenance. Ingress Protection of IP66 (lamp and gear Compartment) and Mechanical Impact Resistance Rating of IK >=05. The fixture driver should have an operating voltage range of 140-270 V, surge protection of >=3KV, PF >0.9 and THD<20%.

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Installation

SITC of LED higbay light fitting complete with light fitting accessories, including supply of fixing SS accessories, flexible GI metallic conduit sleeves, PVC conduit bushes, Cu cable lugs, LED High bay wide beam of 128W having System Efficacy >150 lm/W, lumen output of 19200 lumens system output THD <10%, Power Factor >0.95, CRI >80, SDCM<5, CCT 5700, Full IP 66 protected pressure die cast aluminium (LM6) housing having integrated PC lens cover with Impact resistance IK08. Operating temp. -10 degrees to 50 degrees C. BIS compliant driver, EMC -EMI compliant. Driver shall have 10KV Surge protection. Shall have eye bolt hook for surface/ suspended mounting.

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Installation

150W LED based Flood light, housing made up of pressure die cast aluminum Alloy with effective thermal management,sturdiness. The fixture should have a minimum system efficacy of 130 lumen/Watt and a minimum system lumen output of 19500 lumens. The fixture shall have a CRI of minimum 80. The fixture shall be designed for a system life of 50,000 hours @70% lumen maintenance. Ingress Protection of IP66 (lamp and gear Compartment) and Mechanical Impact Resistance Rating of IK >=05. The fixture driver should have an operating voltage range of 140-270 V, surge protection of >=3KV, PF >0.9 and THD<20%.

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Installation

Supply and surface conduiting of 14 SWG heavy duty Class-B rigid GI ERW conduit pipe of 25mm sizes along with all accessories such as inspection bends, junction box, socket, check nut, etc. including making threads, removing burrs, connection of accessories, drawing of fish wire, cleating with heavy duty GI saddle or suit to site clamps on RCC wall, column, steel structure . as required under the instruction of Engineer-in-in charge. 2mm thick powder coated GI surface type junction box with suitable mounting arrangements shall be provided.

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Installation

Supply and laying of 14 SWG bare solid copper conductor throughout along the conduit including fixing with ties, brazing etc as required.

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Installation

Supply, installation, testing and commissioning of 440 volts three phase and neutral 32 amps industrial 4P MCB with socket outlet & 4Cx4 sq.mm. 1100 volts grade XLPE CU insulated stranded copper armoured cable in embedded or surface mounted conduit . Providing and fixing of 32 amps 4 pin switched sockets in 1.0 mm thick GI box with grid plates and earthing of each socket outlet and box with 4 Sq mm PVC insulated copper conductor stranded flexible XLPE wire. including cost of Switch Socket and Modular Plate. As per technical specification.

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Installation

Supply and Installation of the following MCB including surface mounted GI Box and Decorative switches as per Technical specifications.

2 nos. of 16A, Single Pole, Isc=10kA, Type C-Curve, Single phase Industrial Socket with industrial type MCB along with hot dipped Galvanised powder coated GI sheet steel Face Plate with suitable DIN rail and mounting arrangements with 2 mm pre galvanised GI 2mm sheet steel surface mounted enclosure box along with industrial plug top as per technical specification.

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Installation

2 nos. of 6A, Single Phase, Modular type Decorative Switch with Polycarbonate box, heavy duty polycarbonate face plate with heavy duty polycarbonate enclosure with surface mounting arrangement and suitable mounting arrangements as per technical specification.

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Installation

1 no of 6A and 2 no of 16A, Single phase Modular Decorative Type Socket with Polycarbonate box, Switch for each Socket and heavy duty polycarbonate Face Plate, plug tops and suitable mounting arrangements as per technical specification.

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Installation

Supply of Single Core flexible HFFR PVC wires ( Copper ) of size mentioned below in voltage grade 1100 V as per the IS: 3961 ( part V ) - 1968. As per conductor class 2 Type-C of IS: 8130 / 1984 as per technical specification

Installation/drawing through concealled/ surface conduit and wiring and termination at both ends of Single Core HFFR PVC wires ( Copper ) of size mentioned below in voltage grade 1100 V as per the IS: 3961 ( part V ) - 1968. As per conductor class 2 Type-C of IS: 8130 / 1984 as per technical specification

Supply and fixing of embedded/surface mounted powder quoted GI junction box of following sizes including fixing supports etc. laying in slab, cutting chassis and making good clearing the debris or surface mounted including all fixing hardware.

Junction Box 765x650x150mm

Junction Box 225x275x75mm

Structural Steel: Supply, Fabrication and Installation of hot dipped galvanized Standard steel sections as per IS 2062 Grade BR for cable tray supports including hot dipped galvanized GI rod for cable tray support, chequered plates for trench covers, swivel washer, base frames for panels, anchor fasters, wall frames and brackets for supporting equipment. Fabrication shall include drilling, entiling, welding wire brush cleaning, supply of all consumables like gas, welding rods, Zinc coating paint finish during installation. After fabrication two coats of epoxy based primer and two coats of finish paints shall be applied. (Hot dipped galvanising shall be carried out for all item including nut-bolts.)

Supply, Installation, Testing & Commissioning of Power Cables A2XWY/2XWY as mentioned bellow, Multistranded, round wire Armoured, XLPE insulated, cores laid up with inner sheath, outer sheath FRLS PVC (ST-2 type) , of 1.1 kV grade supplied in non returnable metallic drum as per IS 7098 ( part - 1 ) 1988.

3.5 core X 150 sq. mm, Al

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Installation

4 core x 6 sq mm, Cu

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Installation

4 core x 4 sq mm, Cu

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Installation

Supply and Installation of Al Lug suitable for cable of following size multistranded, round wire Armoured, XLPE insulated power Cables as mentioned below. (Note - Unit "set" means 4 nos. of lug at one end of cable.) 3.5 core X 150 sq. mm

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Installation

Supply and Installation of Cu Lug suitable for cable of following size multistranded, round wire Armoured, XLPE insulated power Cables as mentioned below. (Note - Unit "set" means 4 nos. of lug at one end of cable.) 4 core X 6 sq. mm

Supply

Installation

Supply and Installation of Cu Lug suitable for cable of following size multistranded, round wire Armoured, XLPE insulated power Cables as mentioned below. (Note - Unit "set" means 4 nos. of lug at one end of cable.) 4 core X 4 sq. mm

Supply

Installation

Supply and Installation of Brass Double Compression type Cable gland suitable for Multistranded, round wire Armoured, XLPE insulated for cables of following sizes.

3.5 core X 150 sq. mm

4 core X 6 sq. mm

4 core X 4 sq. mm

Supply, testing & installation of ladder type cable tray of following size fabricated out of 2mm thick sheet steel having side channel of 100mm, rungs spaced at 250mm, hot dipped galvanized, single length not less than 2.5mtr with two coupling/joint plates per tray length having one long groove for adjustment and suitable for indoor as well as outdoor environment (inclusive of Horizontal bend, Tee, Cross, Reducer, Vertical bend etc.) as per technical specification.

300mm wide

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Installation

150mm wide

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Installation

Supply and installation of perforated type cable tray of following size fabricated out of 2mm sheet steel having side channel of 100mm, cross perforation not more than 17.5%, hot dipped galvanized, single length not less than 2.5mtr with two coupling/joint plates per tray length having one long groove for adjustment and suitable for indoor as well as outdoor environment (inclusive of bends, reducers etc.)

300mm wide

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Installation

150mm wide

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Installation

Supply and installation of GI anchor fastener of size M12x150 mm by drilling through concrete block as per site requirement for fixing plate EP's or other structure as per tender tech spec.

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Installation

Supply and installation of GI anchor fastener of size M16x150 mm by drilling through concrete block as per site requirement for fixing plate EP's or other structure as per tender tech spec.

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Installation

Supply, testing , installation & commissioning at site including SAT of 415V, single front, fixed type Motor Control Centre comprising of Electrolytic grade ETP Copper busbar (TPN) of 400A rating, suitable for top cable entry, IP 42, suitable for withstanding a symmterical short circuit fault current of 50 kA (rms) for 1 sec. and other necessary accessories as per detailed technical specifications & SLD. The panel shall comprise of following incoming & outgoing feeders: Incoming feeder: 2 No. 4P, 400A, Icu=Ics=50kA, MCCB with Extended Rotary handle and microprocessor based releases for overload, short circuit and earth fault protections along with shunt release. 1 No. 400A, 4P, 50kA bus coupler MCCB with electrical interlocking arragement between both incomer and bus coupler. Panels shall be fabricated out of 2 / 1.6 mm thick CRCA sheet steel in cubical formation, compartmentalized in Form 4b Construction, floor mounted, free standing / wall mounting and shall be dust and vermin proof. 3 mm thick cable gland plate, shall be provided both at the top and the bottom of the panel. Outgoing feeders: i) 4 Nos. 20hp DOL starter comprising of suitable rating MPCB (with rotary handle) (Iq=50kA), & AC-3 duty line contactor complying Type-2 coordination. ii) 2 No. 125A, 3P-N, Icu=Ics=50kA, MCCB with Extended Rotary handle and adjustable thermal and fixed magnetic releases for overload and short circuit protections respectively. iii) 2 No. 100A, 3P-N, Icu=Ics=50kA, MCCB with Extended Rotary handle and adjustable thermal and fixed magnetic releases for overload and short circuit protections respectively.

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Installation

LOCAL PUSHBUTTON STATION (LPBS): Supply and installation of indoor type LPBS by pedestal mounting using suitable channels on floor, consisting of recessed type START push button, mushroom type STOP push button, ON (Red), OFF (Green) and TRIP (Amber) cluster LED indicating lamps suitable for 240V AC and other necessary accessories as per technical specifications.

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Installation

Supply, installation & commissioning of heavy duty exhaust fan sweep 300mm, 3 phase, 1400 rpm totally enclosed heavy duty motor with die cast aluminiumrotor mounted on 2 ball bearings, IP 55, ISI marked with induatrial switch socket and DOL starter (coil voltage = 415V) and FRP conduit with brass grills as per technical spec.

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Installation

Supply, Installation, Testing and Commissioning of Copper Earth Plate 600 mm x 600 mm x 3.15 mm thick of high grade quality including accessories, GI clamp, connection of 2 x 95sqmm copper conductor, and providing civil masonry pit and enclosure with GI cover plate having locking arrangement and 50mm dia GI watering pipe of 2.7 metre length with charcoal / coke and salt, excavation/piling, backfiling with black cotton soil, compacting watering, etc as required. as per IS 3043 standard as per attached technical specification.

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Installation

Supply, Installation & Testing of Earthing with tinned copper earth rod 25mm dia x 3mtr long including accessories,GI clamp,supply and installation of test link, connection of 2 x 95sqmm copper conductor, providing concrete inspection pit with cast iron cover having lifting lug and locking arrangement, 40mm dia GI watering pipe with funnel, charcoal/coke, salt, excavation/piling, backfiling with black cotton soil, compacting watering, etc as required.

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Installation

Supply, Testing and fixing vertical air termination made up of 20mm dia, 1 mtr long solid copper rod attached to 145mm dia. Copper sphere having drilled and tapped holes for fixing 5 nos. of 390mm long spikes and square copper plate base.

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Installation

Supply, Installation. Tesing & Commissioning of 95 sqmm stranded bare tinned copper conductor tinned, stranded, flexible copper earthing conductor at 1000mm below ground level including excavation, connection to earth pits at one end through bolting with suitable size heavy duty copper lugs and conductor tail at other end through brazing/exothermic welding, including clamping, brazing as per ASTM, connection, refilling the trench, etc as required. etc. as per instructions by Engineer-In-Charge.

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Installation

Supply, Installation & Testing of 10 sqmm stranded bare tinned copper conductor earthing conductor and suitable size heavy duty tinned copper lugs as required for connection to earth plate/pad, motor and other equipment, etc

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Installation

Supply and installation of 5 MM thick virgin glass transparent Acrylic sheet acrylic EXIT Glow Sign Board with LED Lights, Size 10 x 6.5 inch, Direction-Universal,

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Installation

Supply and installation of Electrical Safety rubber Mats suitable for safe working voltage 3.3kV and tested at maximum voltage at 30kV, Class-A in Blue Colour with IS 15652 marking on every metre with dotted anti-skid design. W-1m, L-2m, T-2.5mm as per techncal spec.

Supply and fixing of Shock Treatment Chart (3ftx2ft), with 3 mm thick wooden frame & glass cover, along with hanging arrangement or to be mounted on a wall (To be provided in Languages : Marathi, Hindi & English)

Supply & Installation of A1 Colour size print of the Final Plan / SLD duly framed out on Glass for Electrical room.

Supply of First Aid Box with accessories, conforming to IS: 2217-1963 and as approved by the Client. (as per St. Johns Ambulance)

Supply & installation of 415 V DANGER caution board of designated size (6"x 6"), made of Mild Steel, at least 2 mm thick & painted vitreous enameled white on both sides, & with inscriptions in signal red colour on front side( to be mounted on doors of electric shafts, electric room, etc.) (To be provided in Languages : Marathi, Hindi & English)

Supply, Installation Testing & Commissioning of Vertical submerged centrifugal pumpset 3 phase, 440V, 50Hz, 15Hp, LVM32-200L2, A208, 2900rpm rated speed, The pump casing shall be as per IS 210/ISO 186, flow rate 54m3/hr at head 52 m3-Pole, Installation of powder coated hot dipped GI support frame for Inlet and outlet of the pipeline, The pump and motor are of integral structure, Connection of the vertical centrifugal pump with flanges and inlet and outlet pipes, the connection shall be of rigid connection type as per ISO 9906 Anexure-A, IS 12699 (1989) and technical specification.

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Installation

Kalpataru

SARASWAT ENGINEERING SERVICES