Comprehensive repair / maint of DG sets, EOT crane and other connected works installed various location at Suratgarh Mil Stn.

Amount

Periodical maintenance of 1250 KVA capacity DG sets (Cummins) through OEM (Original Equipment Manufacturer) of DG set and ensuring smooth functioning of DG sets of following capacities : - Notes :- (i) Spares (Oils & Filters) required for maintenance of DG Set will be measured and paid separately. (ii) The rate quoted shall provision mentioned in Annexure - I attached here in after and not inclusive of major repair / overhauling of DG Set. In the event of any dispute the decision of Accepting Officer shall be final & binding. (iii) Repairer has to maintain the maintenance record, breakdown call register, periodical service report, Repair carried out register and the same are to be got signed from department representive JE E/M / Engeneer-in- Charge and also duly signed by qualified Mech/Service Engineer of the contractor. (iv) All spares for repair are to be procured from manufacture`s authorised dealer only. (v) All tools, testing instruments are to be arranged by the contractor including necessary transport. (vi) The fixing/labour element for items catered here-in-after as “Supply only” shall be deemed to be included in the quoted rate of this item.

All as per serial item No 1 here-in-before but 625 KVA capacity DG Set (Make : Cummins)

All as per serial item No 1 here-in-before but 250 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 200 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 180 KVA capacity DG Set (Make : Rustom Horns & Kirloskar)

All as per serial item No 1 here-in-before but 160 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 140 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 140 KVA capacity DG Set (Make : cummins)

All as per serial item No 1 here-in-before but 125 KVA capacity DG Set (Make : Kirloskar Oil Engine Ltd)

All as per serial item No 1 here-in-before but 110 KVA capacity DG Set (Make : Cummins)

All as per serial item No 1 here-in-before but 100 KVA capacity DG Set (Make : Rustom)

All as per serial item No 1 here-in-before but 100 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 63 KVA capacity DG Set (Make : Kirloskar Oil Engine Ltd)

All as per serial item No 1 here-in-before but 63 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 63 KVA capacity DG Set (Make :Ashok Leyland & Kirloskar)

All as per serial item No 1 here-in-before but 25 KVA capacity DG Set (Make : Kirloskar)

All as per serial item No 1 here-in-before but 15 KVA capacity DG Set (Make : Kirloskar)

Supply only by pass filter element with O ring for 1250 KVA capacity DG Set as required at site complete all as specified and directed by Engineer-in-Charge. Make :- MICO / Kirloskar

All as per serial item No 18 here-in-before but 625 KVA capacity DG Set

All as per serial item No 18 here-in-before but 250 KVA capacity DG Set

All as per serial item No 18 here-in-before but 200 KVA capacity DG Set

All as per serial item No 18 here-in-before but 180 KVA capacity DG Set

All as per serial item No 18 here-in-before but 160 KVA capacity DG Set

All as per serial item No 18 here-in-before but 140 KVA capacity DG Set

All as per serial item No 18 here-in-before but 125 KVA capacity DG Set

All as per serial item No 18 here-in-before but 110 KVA capacity DG Set

All as per serial item No 18 here-in-before but 100 KVA capacity DG Set

All as per serial item No 18 here-in-before but 63 KVA capacity DG Set

All as per serial item No 18 here-in-before but 25 KVA capacity DG Set

All as per serial item No 18 here-in-before but 15 KVA capacity DG Set

Supply only luberication oil filter element with 'O' ring for 1250 KVA capacity DG Set as required at site complete all as specified and directed by Engineer-in-Charge. Make :- MICO / Kirloskar / Ruston

All as per serial item No 31 here-in-before but 625 KVA capacity DG Set

All as per serial item No 31 here-in-before but 250 KVA capacity DG Set

All as per serial item No 31 here-in-before but 200 KVA capacity DG Set

All as per serial item No 31 here-in-before but 180 KVA capacity DG Set

All as per serial item No 31 here-in-before but 160 KVA capacity DG Set

All as per serial item No 31 here-in-before but 140 KVA capacity DG Set

All as per serial item No 31 here-in-before but 125 KVA capacity DG Set

All as per serial item No 31 here-in-before but 110 KVA capacity DG Set

All as per serial item No 31 here-in-before but 100 KVA capacity DG Set

All as per serial item No 31 here-in-before but 63 KVA capacity DG Set

All as per serial item No 31 here-in-before but 25 KVA capacity DG Set

All as per serial item No 31 here-in-before but 15 KVA capacity DG Set

Supply only Air filter element inner and outer with 'O' ring for 1250 KVA capacity DG Set as required at site complete all as specified and directed by Engineer-in-Charge. Make :- MICO / Kirloskar / Ruston

All as per serial item No 44 here-in-before but 625 KVA capacity DG Set

All as per serial item No 44 here-in-before but 250 KVA capacity DG Set

All as per serial item No 44 here-in-before but 200 KVA capacity DG Set

All as per serial item No 44 here-in-before but 180 KVA capacity DG Set

All as per serial item No 44 here-in-before but 160 KVA capacity DG Set

All as per serial item No 44 here-in-before but 140 KVA capacity DG Set

All as per serial item No 44 here-in-before but 125 KVA capacity DG Set

All as per serial item No 44 here-in-before but 110 KVA capacity DG Set

All as per serial item No 44 here-in-before but 100 KVA capacity DG Set

All as per serial item No 44 here-in-before but 63 KVA capacity DG Set

All as per serial item No 44 here-in-before but 25 KVA capacity DG Set

All as per serial item No 44 here-in-before but 15 KVA capacity DG Set

Supply only fuel filter element with 'O' ring for 1250 KVA capacity DG Set as required at site complete all as specified and directed by Engineer-in-Charge. Make :- MICO / Kirloskar / Ruston

All as per serial item No 57 here-in-before but 625 KVA capacity DG Set

All as per serial item No 57 here-in-before but 250 KVA capacity DG Set

All as per serial item No 57 here-in-before but 200 KVA capacity DG Set

All as per serial item No 57 here-in-before but 180 KVA capacity DG Set

All as per serial item No 57 here-in-before but 160 KVA capacity DG Set

All as per serial item No 57 here-in-before but 140 KVA capacity DG Set

All as per serial item No 57 here-in-before but 125 KVA capacity DG Set

All as per serial item No 57 here-in-before but 110 KVA capacity DG Set

All as per serial item No 57 here-in-before but 100 KVA capacity DG Set

All as per serial item No 57 here-in-before but 63 KVA capacity DG Set

All as per serial item No 57 here-in-before but 25 KVA capacity DG Set

All as per serial item No 57 here-in-before but 15 KVA capacity DG Set

Supply only fan belt for 1250 KVA capacity DG Set as required at site complete all as specified and directed by Engineer-in-Charge. Make :- Fenner / Dunlop

All as per serial item No 70 here-in-before but 625 KVA capacity DG Set

All as per serial item No 70 here-in-before but 250 KVA capacity DG Set

All as per serial item No 70 here-in-before but 200 KVA capacity DG Set

All as per serial item No 70 here-in-before but 180 KVA capacity DG Set

All as per serial item No 70 here-in-before but 160 KVA capacity DG Set

All as per serial item No 70 here-in-before but 140 KVA capacity DG Set

All as per serial item No 70 here-in-before but 125 KVA capacity DG Set

All as per serial item No 70 here-in-before but 110 KVA capacity DG Set

All as per serial item No 70 here-in-before but 100 KVA capacity DG Set

All as per serial item No 70 here-in-before but 63 KVA capacity DG Set

All as per serial item No 70 here-in-before but 25 KVA capacity DG Set

All as per serial item No 70 here-in-before but 15 KVA capacity DG Set

Material & Labour for Dismantling of complete Engine 15 - 63 KVA, removing all accessories required for repair / replacement, cleaning, washing of all the parts and reassembling the engine after repair / replacement and commissioning testing on full load including replacement of engine oil Including replacement of the following items:- (i) Piston (ii) Piston Rings (iii) Liner (iv) Inlet and outlet valves (v) Main bearing set, Beg & Bush (vi) Turbo charger (vii) Packing kit (viii) Hose pipe set (ix) Rubber pig set (x) Fuel filter (xi) Lub oil filter (xii) CR Bush (xiii) Head gaskit (xiv) Valve guide (xv) Main seal (xvi) Timing seal (xvii) Cam bush (xviii) Taking out crank shaft remetling, grinding, polishing and refixing , complete all as specified and directed by Engineer-in-charge. Note : Engine oil required for filling will be issued under sch 'B' free for filling only.

Supply only distilled water to be filled in batteries

Supply only ignition switch with key for DG sets of any capacities

Supply only battery cable of size 70 sqmm PVC insulated multi stranded copper conductor single core cable with necessary lugs

Supply only coolent for top up radiator of DG set

Supply only Water temperature gauge

Supply only oil pressure gauge assembly

Supply only oil temperature gauge.

Supply only cable for Techno meter

Supply only Techno meter assembly

Supply only flexible braided hydraulic hose 5/8" dia x 600 mm length including suitable check nuts & washers.

Supply only RPM metre with cable (0-3000 RPM).

S&F in replacement electronic automatic voltage regulator ( AVR) of 100 V , 8 Amps suitable to DG Set of capacity upto 100 KVA including necessary terminals' sleeves etc as required at site of any type and make of DG Sets, complete all as specified and directed by Engineer-in-charge. Note :- Make of AVR shall be same as supplied by the DG set manufacturer with new DG set.

S&F in replacement electronic automatic voltage regulator ( AVR) of 50 V , 16 Amps suitable to DG Set of capacity upto 100 KVA to 320 KVA including necessary terminals' sleeves etc as required at site of any type and make of DG Sets, complete all as specified and directed by Engineer-in-charge. Note :- Make of AVR shall be same as supplied by the DG set manufacturer with new DG set.

Supply only solenoid switch suitable for any capacity DG set

Supply only control wiring kit suitable for any capacity DG Set

Supply only lubricant oil SAE 15 W - 40 for Top up and filling up the oil in the sump after completely flushing the old oil out of the tank and cleaning of the tank for fresh filling Make : Castrol / Power Supreme

Supply only battery terminal heavy duty as per sample made of brass with bolts and washers all as required at site.

Taking down unserviceable fuel injection pump from any type/ capacity DG set, carrying to workshop for repairing including necessary spares and calibration, refixing the same duly repaired to its original position and testing for its serviceability at site, complete all as specified and directed by Engineer-in-charge.

M&L for asbestos rope wrapping around exhaust pipe by replacing unserviceable packing, complete all as specified and directed by Engineer-in-charge.

S&F in replacement 180 AH, 12 V maintenance free battery and initial charging complete including in built charger including required electrolyte /distilled water etc and fixing as required at site to the concerned DG Set, complete all as specified and directed by Engineer-in-charge.

S&F in replacement 90 AH , 12 V maintenance free battery and initial charging complete including in built charger including required electrolyte / distilled water etc and fixing as required at site to the concerned DG Set ,complete all as specified and directed by Engineer-in-charge.

S&F in replacement of Self starter assembly for DG set of 110 to 200 KVA, 24 Volts DC including testing complete all as specified and directed by Engineer-in-charge. Make : Lucas-TVS

S&F in replacement of self starter assembly for DG set of 15 to 100 KVA, 12 volts DC including testing complete all as specified and directed by Engineer-in-charge. Make:-Lucas-TVS

Taking out unserviceable alternator from 15 KVA to 25 KVA capacity DG set, transportation to workshop, for repair, rewinding with existing size copper conductor, varnishing, drying, refixing, connecting and testing, complete all as specified as directed by Engineer-in-charge.

All as per serial item No 107 here-in-before but 62.5 KVA to 100 KVA capacity DG Set

All as per serial item No 107 here-in-before but 110 KVA to 180 KVA capacity DG set

All as per serial item No 107 here-in-before but 200 KVA to 250 KVA capacity DG set

S&F in replacement Rubber hose set for 15 to 100 KVA capacity DG set radiator by replacing the unserviceable hose set , complete all as specified as directed by Engineer-in-charge.

All as per serial item No 111 here-in-before but 110 KVA to 200 KVA capacity DG set

S&F in replacement PLC system for DG sets of any capacities complete all as specified as directed by Engineer-in-charge.

M&L for making smooth surface by scratching the old paints and rubbing with emery paper, filling putty in dents, where required, and applying two coats of synthetic enamel smoke grey paint over a coat of red oxide primer with spraying process including writing of SM / MES number on DG set for 15 KVA to 100 KVA capacity DG set, complete all as specified as directed by Engineer-in-charge.

All as per serial item No 114 here-in-before but 110 KVA to 250 KVA capacity DG set

S&F in replacement turbo charger, complete all as specified as directed by Engineer-in-charge. Make:- Holest or equivalent as approved.

M&L for opening / dismantling 15 KVA to 100 KVA capacity DG set ,disconnecting all the connections from panel to terminal box, repair/replacing the field coils to the alternator, refixing the field coils to the alternator after drying the varnish and making the electric connections to terminal box with proper brass nut bolts and washers, testing and commissioning to the entire satisfaction of Engineer-in-Charge.

All as per serial item No 117 here-in-before but 110 KVA to 250 KVA capacity DG set

M&L for dismantling radiator from engine transporting it to work shop for repair of leakage pipes, cleaning the radiator with cleaning agents, re-assembling the Engine completely to entire satisfaction of Engineer-in-Charge .

Inspection/checking of AMF panel of DG set of capacity 30 KVA to 100 KVA installed at various installations of any make and shape and rectifying the defects, replacement of unserviceable part as required at site and cleaning of AMF panel as detecting during inspection or pointed out by users/department and carry out maintenance complete all as specified as directed by Engineer-in-charge. Note:- Spare parts required shall be measured and paid for separately under respective items of BOQ..

All as per serial item No 120 here-in-before but capacity of 110 KVA to 320 KVA installed at various sub station

All as per serial item No 120 here-in-before but capacity of 625 KVA to 1250 KVA

Supply only 4 Pole power contactor with AC coil 185 Amps, 3 phase 415 volt 50 HZ, 2 NO + 2 NC with integrated auxiliary contracts suitable for AMF panels Make:- Legrand cat part No 416280 or equivalent in Havells / GE / L&T / Siemens

Supply only Engine start relay 12 volt DC suitable for AMF panels . Make:- Eagle Man / PIC

Supply only Engine start relay 24 volt DC suitable for AMF panels. Make:- Eagle Man / PIC

Supply only frequency meter 45 to 55 Hz, AC 415 volt suitable for AMF panels . Make:- AE / Premier.

Supply only cranking relay 12/24 volts DC 8/11 stage suitable for AMF panels . Make:- Eagle Man or equivalent as approved

Supply only cranking relay 220 volts AC 8/11 stage suitable for AMF panels . Make:- Eagle Man or equivalent as approved

Supply only indicator lamp assembly LED type with red / green / blue for phases R,Y,B suitable for AMF panels .

M&L for replacement of unserviceable / worn out control wiring of AMF panel of DG set of capacity upto 200 KVA with existing size of cable and testing complete all as specified as directed by Engineer-in-Charge.

S&F in replacement OFF load change over switch of 320 Amp Cap with SS Enclosure with necessary mounting accessories, complete all as specified and as directed by Engineer-in-Charge. Make : - Havells / L&T / Legrand / C&S

S&F in replacement OFF load change over switch of 200 Amp Cap with SS Enclosure with necessary mounting accessories complete all as specified and as directed by Engineer-in-Charge. Make : - Havells / L&T / Legrand / C&S

M&L for control wiring with single core copper cable of size 2.5 sqmm from AMF panel to DG set complete all as specified and as directed by Engineer-in-Charge.

M&L for MS / ERW conduit 20mm dia burried in ground / fixed to floor / wall with all fittings for passing of control wiring from AMF to DG set complete all as specified and as directed by Engineer-in-Charge.

S&F in replacement Battery charger 24 V 10 A panel mounted operating on 230 V single phase 50 Hz supply, by replacing unserviceble charger ,complete all as specified and as directed by Engineer-in-Charge.

Inspection/ Checking and Repair/servicing of EOT gantry crane double girder type track rail and load chain hook having span of 12 .5 Mtr with traverse of 60 x 60 mtr and lift 6 mtr capacity 10 Ton capacity carrying out necessary cleaning, including greasing of all movable parts,filling of gear oil , stripping down all other related parts of the etc, complete overhauling of Crane all as per manufacturers instructions complete all as directed by Engr-in- charge.

All as per item No. 137 here-in-before but 05 Ton capacity EOT gantry crane

All as per item No. 137 here-in-before but 02 Ton capacity EOT gantry crane

S&F in replacement steel wire rope of 12 mm dia suitable for 2 ton capacity crane Make: Mahadev / Usha Martin / South india wire ropes Note:SWR shall be in accordance with IS 2266 OF 1970 for general Engineering purpose

M&L for control panel of EOT Crane 10/5/2 Ton Capacity fault finding ,repairing jobs to control panels after finding out the faults if any including replacement of spare parts , rewiring to the panel board with existing size stranded copper wire complete all as per site requirement for smooth functioning of control panels including scraping out old paint, clean stain oily spot thoroughly and painting externally and internally with two coat of synthetic enamel paints by using spray gun (without any damage to components in side ) complete all as directed Note : Spares shall be measured and paid for seprately under respective items of BOQ.

Supply only limit switch (lever type,2 way cut out)

Supply only carbon brushes for slip rings motors of capacity 1 HP to 3 HP

Supply only rotary limit switch for main hoist suitable 2 to 10 Ton EOT / HOT / Monorail cranes

Supply only new gear oil 50 grade as per IS:8406/1993 complete in the speed control/transfer gear mesh box / sumps / boxes / tanks of LT / CT / main hoist / Auiliary hoist of EOT / HOT / Monorail cranes

S&F in replacement of Power contactor 3 pole, 65 Amps, 230 volt 2 NO + 2 NC Auxillary Contracts complete all as specified and directed by Engineer-in-charge. Make : Legrand Cat Pt No 416166 or equvilant in Siemens / BCH.

S&F in replacement of Power contactor 3 pole 32 Amps.230 volt 2 NO + 2 NC Auxillary Contracts complete all as specified and directed by Engineer-in-charge. Make : Legrand Cat Pt No 416126 or equvilant in Siemens / BCH.

S&F in replacement of Power conductor 3 pole 18Amps 230 volt 1 NO + 1 NC Auxillary Contacts complete all as specified and directed by Engineer-in-charge. Make : Legrand Cat Pt No 416106 or equvilant in Siemens / BCH

S&F in replacement of Thermal over load relay Range 12-18 Amps complete all as specified and directed by Engineer-in-charge. Make : Legrand Cat Pt No 416673 or equvilant in Siemens / C&S

S&F in replacement of Thermal over load relay range 22-32 Amps complete all as specified and directed by Engineer-in-charge. Make : Legrand Cat Pt No 416676 or equvilant in Siemens / C&S

S&F in replacement Step down Transformer copper wound 440 to 110/120 Volts output double stage complete all as specified and directed by Engineer-in-charge.

M&L for dismantling & Rewinding of 3 HP electric motor with supper enamelled copper wire existing gauge including replacement of two nos bearings, insulating material and re fixing in position after necessary repairs complete all as specified & directed by the Engineer in Charge. Make of bearing : SKF / NBC Make of winding wire : Chetak / Devidayal Note : Labour & transportation for carry out motor to wksp for repair and carry back after repair is included in the unit rate of these items.

All as per serial item No 152 here-in-before but 5 HP electric motor

All as per serial item No 152 here-in-before but 7.5 HP electric motor

All as per serial item No 152 here-in-before but 15 HP electric motor

S&F in replacement remote assembly 12 point capacity complete all as specified & directed by the Engineer in Charge.

S&F in replacement Remote control wire PVC copper conductor 1.5 sqmm, 16 Core multi standard complete all as specified & directed by the Engineer in Charge.

S&F in replacement hauling cable PVC copper multi standard copper conductor 10 Sqmm, 3 core with cable loder complete all as specified & directed by the Engineer in Charge.

S&F in replacement hauling cable PVC copper multi standard copper conductor 6 Sqmm, 3 core complete all as specified & directed by the Engineer in Charge.

Repair to clutch plate assembly of main gear box of EOT crane 2 Ton capacity complete all as specified & directed by the Engineer in Charge.

Repair to clutch plate assembly of main gear box of EOT crane 5 Ton capacity complete all as specified & directed by the Engineer in Charge.

Repair to clutch plate assembly of main gear box of EOT crane 10 Ton capacity complete all as specified & directed by the Engineer in Charge.

S&F in replacement magnetic type brake assembly for left right motor 3 HP complete all as specified & directed by the Engineer in Charge.

Repair to reduction Gear box of 10 Ton / 5 Ton capacity, including repairable items complete all as specified & directed by the Engineer in Charge. (a) white manth Bronze Gear - 01 No. (b) Burm of steel - 01 No. (c) Ball Bearing - 04 Nos. (d) Oil seal - 02 Nos. (e) Gear oil

S&F in replacement Push Battle white (1 No+1 No) Green, Red, yellow, Black, Blue complete all as specified & directed by the Engineer in Charge.

S&F in replacement mettler toledo make alloy steel shear beam load cell suitable for 60 ton weighing machine complete all as specified & directed by the Engineer in Charge. ---------------------------------------------------------------------------------------------------------------------------- Note :- A sum of Rs. 90156/- will be deducted on account of credit for dismantled/ demolished / taken down material. Please refer details on Srl Page No. 22 (R) & 23 (R) (Schedule of Credit) of Tender documents.

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