REPAIR MAINTENANCE OF UNSERVICEABLE PARTS OF DG SETS AND OTHER ALLIED WORKS AT LAUNCHING AND TECHNICAL AREA OF ITR CHANDIPUR

Amount

NOTE (Applicable for all items) :- The bidders/contractors are advised to read tender document & all corrigendum / amendments and General conditions of contracts before entrying/quoting the rates.

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 400/380KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge.Make of Engine:- Kirloskar/Greaves/Cummins

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 200/250 KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge. Make of engine:- Kirloskar/Greaves/Cummins

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 62.5/100 KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge Make of engine:- Kirloskar/Greaves/Cummins

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 20to 50 KVA KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge. Make of engine:- Kirloskar/Greaves/Cummins

Supply and fix in repair Water outlet and inlet hose pipe from radiator to Engine and back from Engine to radiator for any make/model DG set

Supply and fix in repair V- belt for fan A56/A55/B47/A65 etc. Make :- Fenner/Power/Unique

Supply and fix in repair stopping solenoid 12V for 250 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 75/82.5/100 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 50/62.5 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 15 to 35 KVA DG set. .

Supply and fix in repair Benjo bolts .

Supply and fix in repair fuel pipe, filter to FIP wire braided.

Supply and fix in repair fuel pipe (rubber pipe ) upto 15 mm size from fuel tank to the DG set & over flow return

Supply and fix in repair carbon brush for the following Gen Set :-

----- BLANK -----

Supply and fix in repair Lub oil pipe suitable for DG set of any make/Model

Supply and fix in repair Anti vibration rubber pad for radiator.

Supply and fix in repair DC ameter 12 V of range (-) 30- 0- (+)30 A . .

Supply and fix in repair Lub oil pressure gauge 0 to 10 kg / sq cm.

M & L for repair of Self starter of 24 Volts capacity for DG Set of capacity 200 to 380 KVA , by replacing unserviceable pinion , armature including testing and commissioning complete all as specified and directed Make : Kirloskar or equivalent

M & L for repair of Self starter of 12 Volts capacity for DG Set of capacity 20 to 63 KVA , by replacing unserviceable pinion including testing and commissioning complete all as specified and directed Make : Kirloskar or equivalent Note for item Sl No. 5 to 21 : The spare parts shall be of reputed brand / make and shall be of same type, design, specifications etc to match with the existing and as per the recommendation of OEM.

M&L for servicing and replacement of copper fins/tubes, hose pipe( of extg shape and size) of radiator of DG set 400 KVA , including welding/ soldering and replacement of corroded housing to arrest the leakage complete all as specified and directed by Engr-in-charge

All as per Sl Item No. 23 above but DG set of capacity 380 KVA

All as per Sl Item No. 23 above but DG set of capacity 250/200KVA

All as per Sl Item No. 23 above but DG set of capacity 100/82.5/75KVA

All as per Sl Item No. 23 above but DG set of capacity 62.5/50KVA

S & F in repair for thermostat Cover.

S & F in repair for Hose pipe from Radiator to Water pump

Material and labour Servicing and Maintenance of 400 KVA DG Set, of make /model Kirloskar Engine including B check as per manufacturers's mannual and testing of DG Set all as directed by Engineer-in-Charge.

Supply only following spares parts for DG set of capacity 400 KVA :-

Lub Oil Filter

Fuel Filter

Fuel filter cartirdge

Air filter Primery

Air filter secondary

All as per Sl Item No. 29 here -in-before but of capacity 380 KVA of following make/model :-

Supply only following spares parts for DG set of capacity 380 KVA :-

Lub Oil Filter

Fuel Filter

Fuel filter cartirdge

Air filter Primery

Air filter secondary

M&L for Servicing and Maintenance of 200 to 250 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of any make/model : -

Supply only following spares parts for DG set of capacity 250 KVA :-

Lub Oil Filter

Primary fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 125 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of following make/model :

Supply only following spares parts for DG set of capacity 125 KVA :-

Lub Oil Filter

Primary Fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 82.5 to 100 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of following make/model :

Supply only following spares parts for DG set of capacity 82.5 TO 100 KVA :-

Lub Oil Filter

Primary Fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 35 to 75 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of following make/model :

Supply only following spares parts for DG set of capacity 35 TO 75 KVA :-

Lub Oil Filter

Primary Fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 7.5 to 20 KVA DG Sets including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge.

Supply only following spares for DG set of capacity 7.5to 20 KVA :-

Supply only Lub Oil Filter

Supply only primary fuel Filter

Supply only Fuel filter element micro

Supply only Air cleaner primary element

Supply only Air cleaner secondary element Note for item No. 29 to 42 : 1. Spare parts shall be measured and paid separately under respective items. 2. Minor spare parts, which are essential for carrying out servicing but specifically not included in the description of item with a comutative cost up to Rs. 500/- shall also deemed to be included in the unit rate. 3. The spare parts shall be of reputed brand / make and shall be of same type, design, specifications etc to match with the existing and as per the recommendation of OEM. 4. Engine Oil shall be measured and paid seperately 5. Make :- Kirloskar/Greaves/Cummins

Supply only Engine oil of 15W40 grade of DG Set of capacity 15 KVA to 380 KVA DG Set , Make : GREAVES MAXTHERM SAE or equivalent Make from IOC/HPL/kirloskar

M & L for dismantling of water pump for repairing of DG of capacity 15 to 35 KVA by necessary descalling including repairing/replacing of suction and discharge pipe by necessary welding and lathe work including refixing and testing complete all as directed by Engineer-in-Charge.

All as per Sl Item No.44 above but DG set of capacity 50 to 100 KVA

All as per Sl Item No.44 above but DG set of capacity 200 to 250 KVA

M & L for Dismantling and taking out fuel injection pump for servicing and caliberation of injector nozzle including replacement of injector plunger and cap of 20 to 50 KVA DG Set from authorised dealers workshop including refixing and testing complete all as directed by Engineer-in-Charge.

All as per Sl Item No.47 above but DG set of capacity 62.5 to 100 KVA

All as per Sl Item No.47 above but DG set of capacity 200 to 250 KVA

All as per Sl Item No.47 above but DG set of capacity 380to 400 KVA

M&L for Repairing/servicing of alternator of Gen set of capacity 400/380 KVA including replacement of ball bearing/bushes and other electronic parts,Varnishing etc and refixing after repair including testing complete all as specified and directed by Engr-in-charge

All as per Sl Item No.51 above but DG set of capacity 200KVA to 250 KVA

All as per Sl Item No.51 above but DG set of capacity 50 KVA to 100 KVA

All as per Sl Item No.51 above but DG set of capacity 15 KVA to 35 KVA

Auto Voltage regulator suitable for DG set of capacity 20 to 100 KVA Make : kirloskar or equivalent

Auto Voltage regulator suitable for DG set of capacity 200 to 250 KVA Make : kirloskar or equivalent

Auto Voltage regulator suitable for DG set of capacity 380 to 400 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 380 to 400 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 200 to 250 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 50 to 100 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc of suitable for DG set of capacity 15 to 35 KVA Make : kirloskar or equivalent

M&L for Earthing complete with galvanised iron earth plate electrode of size 600mm x 600mm x 6 mm thick buried directly under ground vertically to a depth not less than 2.25 meter below ground level with top edge of the plate at a depth not less than 1.5m below normal ground level connected to and including earth strip 32 x 6 mm with GI protection pipe 40mm dia, light grade connected upto DB's by means of bolts, nuts, check nuts, and washers all as shown on plate No. 3 of SSR Part-I upto 7.5m including necessary excavation earthwork, PCC 1:3:6 chamber, RCC 1:2:4 cover 50mm thick with 8mm TMT bars @ 140mm centre to centre, watering pipe medium grade 20mm bore, funnel, wire mesh, etc. and testing on completion all as specified and as directed.

S & F in repair Battery 12 Volts 180 AH all as spesified and directed. Make: Lucas/Amaron/Exide

S & F in repair Battery 12 Volts 100 AH all as spesified and directed. Make: Lucas/Amaron/Exide

M & L for Removal of old painted surface of DG Set of any size/capacity complete by scraping with emry primary and cleaning by thinner and finishing the surface smooth for new paiting of two coat of spray painting with synethetic enamal paint complete including writing of SM/MES No and colour code all as directed by Engineer-in-Charge.

Supply and fix in repair premix coolent in plastic container, Make : CUMMINS/KIRLOKSAR all as specified and as directed.

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 400 Amp four pole including taking down old one make Havells /L&T/Legrand

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 630 Amp four pole including taking down old one make Havells /L&T/Legrand

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 200 Amp four pole including taking down old one.make Havells /L&T/Legrand

Supply and fix in repair Off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 63 Amp four pole including taking down old onemake Havells /L&T/Legrand.

Supply and Fixing in repair following spare parts of existing make of Kirloskar Notes:- (i) Necessary arrangement for fixing spare parts and wiring is deemed to be included in the quoted rates.

Governor card

Space heater Kit

S & F in repair MCCB 4 Pole 400 Amps 415 Volts 36 KA adjustable thermal and magnetic Settings complete all as directed by Engr in Charge including taking down old one and unserviceable one. Make L&T Cat Part No. CM94106OOS1OG Or equivalent model from C&S/Hevells

All as per Sl Item No.72 here-in-before but of rating 250 Amps,36 KA complete all as dirested by Engr in Charge including taking down old one and unserviceable one. Make : L&T Cat Part No. CM92109OOP1OG Or equivalent model from C&S/Hevells

M & L for top overhauling of 250 KVA DG Set, Make : Cummins Ltd by opening and dismantling of Engine and transporting to auth workshop and removing of cylinder head, Cylinder liner,lubricating oil pump, piston, connecting rods, piston rings crankshaft, camshaft, FIP,injector, turbo charger and other connected parts for top overhauling and replacing all unservicable parts and reassembly the engine and accesories from workshop to worksite including calibration of FIP , reparing of Cylinder head, turbo charger and water pump and testing and comminissioning all as directed by Engineer-in-Charge Note :- (i) Spare parts shall be measured and paid separately under respective item of this Schedule. (ii) Minor spare parts, which are essential for carrying out repair works but specifically not included in the description of item shall also deemed to be included in the unit rate (iii) The rate quoted shall be deemed to be inclusive of cleaning using chemicals, cutting, grinding, rematling, polishing, and lathe work required to any parts of Engine.

Supply only Following spare parts

LINER (PLATEAU HONED) D3

O RING VIT-142X4.5

SET PISTION RING

GASKET CYL HEAD(128DIA)

SET OF GASKETS TBD3V8RC

SET OF O RINGS-TBD3V12 RC

SET-SEALING RINGS TBD2V12

SET OF HOSES-TBD3V12 RC

SET OF HOSECLIPS TBDV8MKI

SET OF W/HOSES TD V8 RC

S2A SCTR T/C OVERHAUL KIT

FRESH WATER PUMP SPARES

V BELT A-66 COGGED

COGGED BELT AX/44

FILTER ELEMENT

F FLTR INSRT

FUEL PRE-FLTR-KF 5.0LTR

O-RING(SPRS)

L.O.FLTR+ELEMENT V8/V6

PAPER INSERT-OIL CENTRFUG

CONN ROD BRG TOP+BOTTOM

INLET VALVE

VALVE CONE OUTLET

EXH V S INSERT SEMIFINI

V S INSERT INLET SEMIFINI

VALVE GUIDE -D3/D4

VALVE COLLET

ADJ.SCREW=M10X1.5X39 LG.

HEX. NUT M10 DIN 934M-10

DISC WASHER 27DIA

DISC WASHER 17.5DIA

BUSH COPPER

ELEMENT-F/FLTR(PRE)3LTR

O-RING(SPRS)

OUTER ELEMENT

INNER ELEMENT

A V MOUNTING AVD/1515A

LOP SENSORCUMSW

M & L for repair of charging alternator 12 Volts by replacing unserviceable bushes, bearings, Carbon brushes, rectifiers, rewinding of field magnet coil / rotor armeture coils and any other minor parts required all as directed. (Note : Quoted rate is excluding of rotor armeture coil If this items is required, they will be measured and paid separately.

Replacement of rotor armature coil suitable for battery charging dynamo of DG set complete all as directed.

All as per Sl Item No.77 here-in-before but of charging alternator of 24V.

Replacement of rotor armature coil suitable for battery charging dynamo of DG set complete all as directed.

Supply and fixing, in replacement, Radiator cap suitable for DG Set of any type / make and capacity, complete all as directed.

Supply and fixing, in replacement of Old unserviceable RPM CABLE .

Supply and fixing, in replacement of Old unserviceable water temp gauge as per existing shape and size.

Supply and fixing, in replacement of Old unserviceable OIL Pressure gauge as per existing shape and size.

Material & labour for carrying out servicing, cleaning of DG set panel/ control panel, including checking and rewiring faulty electrical circuit using 1.5 sqmm FRLS copper conductor, for DG Set of any type / make / capacity, making all electric connections and testing for smooth operation, complete all as directed. (Note : Quoted rate is exclusive of CTs, KW meter, volt meter, Ammeter are required, will be measured and paid separately as supply only under relevant items

Supply & fixing in replacement of CTs As per Exising Rating .

Supply & fixing in replacement voltmeter , 3 phase(0-500) volt of size 96 X 96 MM.

Supply & fiXing in replacement Ammeter , 3 Phase of Size 96X96MM.

Material & labour for opening /taking out of turbo charger of DG set of 20 KVA to 100 KVA capacity ,disconnection of air supply connection pipe etc,complete overhauling,servicing of turbo charger ,replacement of turbo charger repair kit including testing of turbo charger system complete and re-assembling the same with new gaskets fitted with DG set properly in original position, checking the allignment, making proper all connection, testing for smooth opreation complete all as directed.

All as per Sl Item No.88 here-in-before but suitable for 200 KVA to 250 KVA.

All as per Sl Item No.88 here-in-before but suitable for 380 KVA/ 400 KVA.

Supply and Fixing in repair Hand lock with Catcher for Canopy of different capacity of DG Set and all as per directed

Supply and Fixing in repair SS hing for Canopy of different capacity of DG Set and all as per directed

Supply & fixing in replacement of earth continuity conductor GI strip 32x6 mm.

Rekha Enterprises

DS ENTERPRISES

RPL SYNDICATE CO

RANA ENTERPRISES

ELECTRO COMMERCIAL CO

M/S T.N.CONSTRUCTION

Bidder Name

RANA ENTERPRISES

DS ENTERPRISES

RPL SYNDICATE CO

Shree Mahavir Associates

Rekha Enterprises

M/S T.N.CONSTRUCTION

ELECTRO COMMERCIAL CO