Refurbishing of energy storage building (Civil works) at CSIR - CECRI, Karaikudi

Amount

Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in-charge.

In cement mortar

Demolishing cement concrete manually/ by mechanical means including disposal of material within 50 metres lead as per direction of Engineer - in - charge.

Nominal concrete 1:3:6 or richer mix (i/c equivalent design mix)

Taking out doors, windows and clerestory window shutters (steel or wood) including stacking within 50 metres lead :

Of area beyond 3 sq. metres

Dismantling tile work in floors and roofs laid in cement mortar including stacking material within 50 metres lead.

For thickness of tiles 10 mm to 25 mm

Dismantling aluminium/ Gypsum partitions, doors, windows, fixed glazing and false ceiling including disposal of unserviceable material and stacking of serviceable material with in 50 meters lead as directed by Engineer-in-charge.

Removal of grown up vegitations and uprooting small and medium size plants with necessary chiseling, removing the tiles, grouting and refixing and finishing neatly with water proofer cement mortar on roof top as directed

Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.

All kinds of soil.

Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 m and lift upto 1.5 m.

Excavating, supplying and filling of local earth (including royalty) by mechanical transport upto a lead of 5km also including ramming and watering of the earth in layers not exceeding 20 cm in trenches, plinth, sides of foundation etc. complete.

Supplying and filling in plinth with sand under floors, including watering, ramming, consolidating and dressing complete.

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level :

1:4:8 (1 Cement : 4 coarse sand (zone-III) derived from natural sources : 8 graded stone aggregate 40 mm nominal size derived from natural sources).

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level.

Thermo-Mechanically Treated bars of grade Fe-500D or more.

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete above plinth level.

Thermo-Mechanically Treated bars of grade Fe-500D or more.

Centering and shuttering including strutting, propping etc. and removal of form for

Foundations, footings, bases of columns, etc. for mass concrete

Suspended floors, roofs, landings, balconies and access platform

Lintels, beams, plinth beams, girders, bressumers and cantilevers

Columns, Pillars, Piers, Abutments, Posts and Struts

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, ifnishing and reinforcement- All work up to plinth level :

1:1.5:3 (1 cement: 1.5 coarse sand (zone-III) derived from natural sources: 3 graded stone aggregate 20 mm nominal size derived from natural sources).

Reinforced cement concrete work in walls (any thickness), including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level up to floor five level, excluding cost of centering, shuttering, finishing and reinforcement

1:1.5:3 (1 cement : 1.5 coarse sand (zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources).

Brick work with non modular fly ash bricks conforming to IS:12894, class designation 10 average compressive strength in super structure above plinth level up to floor V level in :

Cement mortar 1:4 (1 cement : 4 coarse sand)

Half brick masonry with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in foundations and plinth in :

cement mortar 1:4 (1 cement : 4 coarse sand)

12 mm cement plaster of mix :

1:6 (1 cement: 6 coarse sand)

6 mm cement plaster of mix :

1:3 (1 cement : 3 fine sand)

Chipping of the existing cement concrete flooring including disposal of material as directed by the Engineer –in-Charge.

Supplying and fixing UPVC (Un-Plasticized Polyvinyl Chloride) Louvered Ventilators of from the profile the size of outer frame 60mm x 58mm and shutter profile size of 60 x 78mm both profiles are reinforced with GI/1mm 125GSM and 100% corrosion free, the profile are multi chambered sections with wall thick of 2mm. The EPDM rubber (black colour) covered with all over the edges of frame and shutter. The corners and joints should be welded and cleaned. Radiations pin headed glass 4mm thick should be provided in the louvers. The window should be fixed to the wall with 100% packing with screws and silicon packing all round the frames. The ventilator should be got approved from the Engineer in charge before use on work.

Providing and fixing of ABS (Acrolynitrile Butadiene Styrene) Door using factory made plain FPVC (Foamed Polyvinyl Chloride) door frame of the size 105 x 40mm with a wall thickness of 10mm made out of extruded rigid FPVC profile mitre joined with 10 Nos. of 50mm long screw. The door frame shall be fixed to the wall by using 80mm long screws through the frame with the help of PVC fasteners to be provided for each vertical member, stiffeners of („U‟ Channel of size 29 x 9 x 1mm, 150mm long) 3 Nos. at hinge point, frame reinforcement of („U‟ GI Channel of size 46 x 22 x0.06mm), bottom tie rod of („U‟ GI Channel size of 15 x 15 x 1mm), the ABS Shutter of 35mm thick factory made plain pre-laminated. ABS (Acrolynitrile Butadiene Styrene) door shutter moulded in different designs, consisting of all round Frame made out of water proof solid foam PVC bar of size 20x32mm, reinforced by 32 x 32mm - 2 Nos. for vertical made out of LVL (Laminated Veneer Lumber), core material of 32mm thick high density craft paper honey comb board, sandwiched on both sides with pre-laminated ABS sheet thickness of 1.5mm. PVC edge banding of size 0.45mm on the vertical sides. Hardware made out of ball bearing butterfly hinges - 3 Nos. for each shutter and ISI make SS round lock complete, including cost of Materials, conveyance and all other incidental charges and labour charges for fixing the Door neatly etc., complete complying with the standard specification. The door shutter and frame should be got approved from the Engineer-in-charge before use on work Design Pre-laminated Door

Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply, including all CPVC plain & brass threaded fittings, including fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and testing of joints complete as per direction of Engineer in Charge. Internal work - Exposed on wall

20 mm nominal outer dia Pipes

25 mm nominal outer dia Pipes

Providing and fixing brass bib cock of approved quality :

15 mm nominal bore

Providing and placing on terrace (at all floor levels) polyethylene water storage tank, IS : 12701 marked, with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank.

Making connection of G.I. distribution branch with G.I. main of following sizes by providing and fixing tee, including cutting and threading the pipe etc. complete :

25 to 40 mm nominal bore

Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / paneling, C.P. brass / stainless steel screws, all complete as per architectural drawings and the directions of Engineer-in-charge. (Glazing, paneling and dash fasteners to be paid for separately) :

For fixed portion

Polyester powder coated aluminium (minimum thickness of polyester powder coating 50 micron)

For shutters of doors, windows & ventilators including providing and fixing hinges/ pivots and making provision for fixing of fittings wherever required including the cost of EPDM rubber / neoprene gasket required (Fittings shall be paid for separately)

Polyester powder coated aluminium (minimum thickness of polyester powder coating 50 micron)

Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge.(Cost of aluminium snap beading shall be paid in basic item): With float glass panes of 5.0 mm thickness

Providing and fixing 9 mm thick prelaminated particle board flat pressed three layer or graded wood particle board conforming to IS: 12823 Grade l Type ll, in panelling fixed in aluminum doors, windows shutters and partition frames with C.P. brass / stainless steel screws etc. complete as per architectural drawings and directions of engineer-in-charge. Pre-laminated particle board with Non -decorative lamination on both sides

Providing and fixing Brass 100mm mortice latch and lock with 6 levers without pair of handles (best make of approved quality) for aluminium doors including necessary cutting and making good etc. complete.

Providing and fixing aluminium handles, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour or shade, with necessary screws etc. complete :

Providing and fixing aluminium hanging floor door stopper, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour and shade, with necessary screws etc. complete.

Twin rubber stopper

Providing and fixing aluminium tower bolts, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868 ) transparent or dyed to required colour or shade, with necessary screws etc. complete :

Providing and fixing aluminium die cast body tubular type universal hydraulic door closer (having brand logo with ISI, IS : 3564, embossed on the body, door weight upto 35 kg and door width upto 700 mm), with necessary accessories and screws etc. complete.

Weathering course using best quality of broken jelly of 20mm gauge in pure slacked lime (no sand to be added) over roof slab the proportion of brick jelly to lime being 32:12.5 by volume and laid over in a single consolidated to the required design and finished thickness by beating the concrete with wooden beater to the size required slope of approved pattern and keeping the surface constantly wet by sprinkling lime jaggery water as per standard specification and as directed by the departmental officers.

Providing and laying pressed clay tiles (as per approved pattern 18 mm nominal thickness of approved size) on roofs jointed with cement mortar 1:4 (1 cement : 4 coarse sand) mixed with 2% integral water proofing compound, laid over a bed of 20 mm thick cement mortar 1:4 (1 cement : 4 coarse sand) and finished neat complete.

Providing and fixing false ceiling at all height including providing and fixing of frame work made of special sections, power pressed from M.S. sheets and galvanized with zinc coating of 120 gms/sqm (both side inclusive) as per IS : 277 and consisting of angle cleats of size 25 mm wide x 1.6 mm thick with flanges of 27 mm and 37mm, at 1200 mm centre to centre, one flange fixed to the ceiling with dash fastener 12.5 mm dia x 50mm long with 6mm dia bolts, other flange of cleat fixed to the angle hangers of 25x10x0.50 mm of required length with nuts & bolts of required size and other end of angle hanger fixed with intermediate G.I. channels 45x15x0.9 mm running at the spacing of 1200 mm centre to centre, to which the ceiling section 0.5 mm thick bottom wedge of 80 mm with tapered flanges of 26 mm each having lips of 10.5 mm, at 450 mm centre to centre, shall be fixed in a direction perpendicular to G.I. intermediate channel with connecting clips made out of 2.64 mm dia x 230 mm long G.I. wire at every junction, including fixing perimeter channels 0.5 mm thick 27 mm high having flanges of 20 mm and 30 mm long, the perimeter of ceiling fixed to wall/partition with the help of rawl plugs at 450 mm centre, with 25mm long dry wall screws @ 230 mm interval, including fixing of gypsum board to ceiling section and perimeter channel with the help of dry wall screws of size 3.5 x 25 mm at 230 mm c/c, including jointing and finishing to a flush finish of tapered and square edges of the board with recommended jointing compound , jointing tapes , finishing with jointing compound in 3 layers covering upto 150 mm on both sides of joint and two coats of primer suitable for board, all as per manufacturer's specification and also including the cost of making openings for light fittings, grills, diffusers, cutouts made with frame of perimeter channels suitably fixed, all complete as per drawings, specification and direction of the Engineer in Charge but excluding the cost of painting with :

12.5 mm thick tapered edge gypsum moisture resistant board

Finishing walls with Acrylic Smooth exterior paint of required shade :

New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm)

Painting with synthetic enamel paint of approved brand and manufacture to give an even shade :

Two or more coats on new work

Providing and applying plaster of paris putty of 2 mm thickness over plastered surface to prepare the surface even and smooth complete.

Kota stone slab flooring over 20 mm (average) thick base laid over and jointed with grey cement slurry mixed with pigment to match the shade of the slab, including rubbing and polishing complete with base of cement mortar 1 : 4 (1 cement : 4 coarse sand) :

25 mm thick

Providing and laying vitrified floor tiles in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS: 15622, of approved make, in all colours and shades, laid on 20mm thick cement mortar 1:4 (1 cement : 4 coarse sand), jointing with grey cement slurry @ 3.3 kg/ sqm including grouting the joints with white cement and matching pigments etc., complete.

Size of Tile 600x600 mm

Providing and laying water proofing treatment on roofs of slabs by applying cement slurry mixed with water proofing cement compound consisting of applying: (a) after surface preparation, first layer of slurry of cement @ 0.488 kg/sqm mixed with water proofing cement compound @ 0.253 kg/sqm. (b) laying second layer of Fibre glass cloth when the first layer is still green. Overlaps of joints of fibre cloth should not be less than 10 cm. (c) third layer of 1.5 mm thickness consisting of slurry of cement @ 1.289 kg/sqm mixed with water proofing cement compound @ 0.670 kg/sqm and coarse sand @ 1.289 kg/sqm. This will be allowed to air cure for 4 hours followed by water curing for 48 hours. The entire treatment will be taken upto 30 cm on parapet wall and tucked into groove in parapet all around. (d) fourth and final layer of brick tiling with cement mortar (which will be paid for separately. For the purpose of measurement the entire treated surface will be measured.

Providing and laying 60mm thick factory made cement concrete paver block of approved shape and colour of M -30 grade made of C&D waste by block making machine with vibratory compaction laid in required pattern and including over 50mm thick compacted bed of coarse sand, filling the joints with fine sand etc. all complete as per the direction of Engineer-in-charge.

Providing wood work in frames of doors, windows, clerestory windows and other frames, wrought framed and fixed in position with hold fast lugs or with dash fasteners of required dia & length (hold fast lugs or dash fastener shall be paid for separately).

Second class teak wood

Providing and laying vinyl tile flooring 2mm thick of size 300 x 300mm with suitable adhesive including the surface shall be free of dust, solvents, varnish, paint, wax, oil, grease, sealers, release agents, curing compounds, residual adhesive, adhesive removers and other foreign materials.The flooring shall be neat finishing as directed by the Engineer-in-charge.

Providing and fixing horizontal cassette roller blinds made of synthetic fabric of polyester /cotton with required pattern . Cassette mounting brackets shall support both the roller tube and the cassette. They must be capable of mounting inside, outside or to the ceiling, with the clutch on either right or left hand side of the roller. Cassette shall be installed to conceal the roller tube and mounting hardware. Cassette shall be made of approximately extruded aluminium and shall be painted with a high quality baked enamel finish, or finished with an anodized finish. Size of cassette depends on the size of blind. Cassette shall be able to accommodate a coordinated fabric insert and as directed by the Engineer-in-charge.

Painting with Damp proof paint of approved brand and manufacture of required colour to give an even shade including necessary scaffolding and safety arrengements etc., as directed : Two or more coats and including priming one coat, total three coats as directed by the Engineer -in-charge.

Providing and fixing factory made uPVC white colour casement/ Casement cum fixed glazed door comprising of uPVC multi-chambered frame, sash and mullion (where ever required) extruded profiles duly reinforced with 1.60 ± 0.2 mm thick galvanized mild steel section made from roll forming process of required length (shape & size according to uPVC profile), uPVC extruded glazing beads of appropriate dimension, EPDM gasket, zinc alloy (white powder coated) 3D hinges and one handle on each side of panels along with zinc plated mild steel multi point locking having transmission gear, cylinder with keeps and one side key, G.I fasteners 100 x 8 mm size for fixing frame to finished wall and necessary stainless steel screws, etc. Profile of frame & sash shall be mitred cut and fusion welded at all corners, mullion (if required) shall be also fusion welded including drilling of holes for fixing hardware's and drainage of water etc. After fixing frame the gap between frame and adjacent finished wall shall be filled with weather proof silicon sealent over backer rod of required size and of approved quality, all complete as per approved drawing & direction of Engineer-in-Charge. (Single / double glass panes and silicon sealent shall be paid separately). Variation in profile dimension in higher side shall be accepted but no extra payment on this account shall be made.

Casement door with 3D hinges made of (big series) frame 67 x 64 mm & sash 67 x 110 mm both having wall thickness of 2.3 ± 0.2 mm and single glazing bead / double glazing bead of appropriate dimension. (Area of door upto 2.00 sqm).

Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and transportation of materials as directed. (steel section for truss work , pillar and purlines will be suplied by the department)

Providing and fixing steel roofing sheet (bend at edge) TATA or equivalent 0.45mm thick with necessary screws and suitable washers etc.,excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required as directed.

Cutting holes of required size in brick masonry wall for fixing of exhaust fan including providing and fixing 300 mm dia PVC pipe conforming BIS-12818 and making good the same etc. complete as per direction of Engineer-in-charge.

Providing, hoisting and fixing above plinth level up to floor five level precast reinforced cement concrete in shelves, including setting in cement mortar 1:3 (1cement : 3 coarse sand), cost of required centering, shuttering and finishing with neat cement punning on exposed surfaces but , excluding the cost of reinforcement, with 1:1.5:3 (1 cement : 1.5 coarse sand (zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources).

Providing and laying Non-skid (Heavy Duty) parking tiles of size 300x300 mm (thickness to be specified by the manufacturer), of 1st quality conforming to IS : 15622, of approved make, in all colours, shades, laid on 20 mm thick bed of cement mortar 1:4 (1 Cement : 4 Coarse sand), including pointing the joints with white cement and matching pigments etc., complete.

Providing and fixing SS (304) grills made of Hollow tubes, channels, plates etc., of required pattern in fixed to openings etc. including welding, grinding, buffing , polishing and fitting the same with necessary stainless steel nuts and bolts complete

Providing and fixing CPVC ball valve of approved quality, High or low pressure, with plastic floats complete as directed by the Engineer -in -charge. 25 mm nominal bore

Glass engraving work for glass doors, winows and partition including required lettering , etching with design as directed by the Engineer-in-chage. upto 12mm thick glass

Providing and fixing glazing in UPVC window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge. With colour glass panes of 4.0 mm thickness

Supplying and fixing etching sticker for glass doors/ winows /glass partition including required design as directed by the Engineer-in-chage.

Supplying and fixing UPVC (Un-Plasticized Polyvinyl Chloride) Windows of casement type (open) from the profile the size of outer frame 60mm x 58mm and shutter profile are reinforcement with GI/1mm 125GSM and 100% corrosion free, the profiles are multi chambered sections with wall thick of 2mm. The EPDM rubber (black colour) covered with over all the edges of frame and shutter the shutter will be provided with Espag multi power point locks and also it operates as handle. The corners and joints should be welded and cleaned. Radiations free pin headed plain or brown colour glass 4mm thick should be provided to the shutter and it should not allow leakage of water even at most ranging storms and should have key lockable action, security protective hinges, strong locking systems and as per size for arresting noise and energy loss. The connecting mechanism between sash and outer frame that enables opening of the window. The window should be fixed to the wall with 100% packing with screws and silicon packing all round the frames. The window should be got approved from the Engineer in charge before use on work

Extra for additional height in centering, shuttering where ever required with adequate bracing, propping etc., including cost of de-shuttering and decentering at all levels, over a height of 3.5 m, for every additional height of 1 metre or part thereof (Plan area to be measured).

Suspended floors, roofs, landing, beams and balconies (Plan area to be measured)

Diluting and injecting chemical emulsion for POST-CONSTRUCTIONAL anti-termite treatment (excluding the cost of chemical emulsion) :

Along the external wall below concrete or masonry apron using chemical emulsion @ 2.25 litres per linear metre including drilling and plugging holes etc.:

With Chlorpyriphos/ Lindane E.C. 20% with 1% concentration

J AMBROSE