Design Fabrication Manufacturing Supply Erection Testing and Commissioning of STP Equipment at IOCL Bathinda LPG Bottling Plant

PART -A (Sr. No. 1 FLP EQUIPMENT IN DEGASSING SHED IN LICENSED AREA) Design, fabrication, manufacturing, supply, erection, testing and successful commissioning of 5+5 Heads Degassing Unit Closed Loop (Online 5 heads water filling unit including conveyor modifiction + Offline 5 heads dewatering unit) including all accessories such as FLP pump motor set, water circulation tank, all piping, sight flow indicator, pressure gauge on each head, Pneumatic Valves, Solenoid Valves, Pneumatic Stoppers etc., (Suitable for 14.2 / 19 Kg cylinders) as detailed in Technical Specifications (Inlet Water filling, air filling and water outlet pipe/hose sizes should be min 1"inch Inner diameter as per Annexure-Z) as detailed in Technical Specifications. The closed loop De-Gassings (by water filling) unit is consists of all systems/items/components required for the machine as per design and operational requirement including such water filling pump of adequate rating, water tank with associate piping & foundation, pneumatic cylinders and valves, lifting arrangement if required, cylinders centering system, self clamping gun for water filling and de-gassing in closed loop system, stoppers, electrical panels (FLP), cabling, any kind of cylinders, air arrangement systems, other system for the machine etc. all complete. Conceptional drawing and functioning of the machine is given in scope of works cum technical specifications for reference. Rate of this item is also inclusive of cylinders control and monitoring system at entry and exit of the machine. Capacity - 80 cyls/hr Water Filling + 80 cyls/hr Dewatering Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

PART- B (Sr. No. 2-5 EQUIPMENTS IN STATUTORY TESTING AND PAINTING SHED IN UNLICENSED AREA) Design, fabrication, manufacturing, supply, erection, testing and successful commissioning of 6 Heads Hydrotesting Unit (tilting type). The unit is consists of all systems/items/components required for the machine as per design and operational requirement including such as required Non FLP high and low pressure pumps & Non- Flameproof Motors (monobloc type), filling adoptor with hose, hydrotesting gun, LPG cylinder centering arrangement, gun lowering arrangement, control valve, Sight flow indicator, pneumatic cylinder with accessories, ROV, pressure gauges, water tanks, associated piping, required fittings, valves, strainers etc. all complete for successful commissioning and functioning of the equipment as per statutory norms. Conceptional drawing and functioning of the machine is given in scope of works cum technical specifications for reference. The process and fitiings shall confirm to OISD 144 (rev) guidelines. Inlet Water filling, air filling and water outlet pipe/hose sizes should be min 1"inch Inner diameter as detailed in Technical Specifications Capacity - 80 cyls/hr Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

Design, fabrication, manufacturing, supply, erection, testing and successful commissioning 4 Heads Pneumatic Test Unit for LPG cylinder including a Water Bath, Lowering Platform, Air Filling Gun, fixing and centering arrangement, Pressure switch, Pressure gauges, valves, pneumatic cylinder,sensors with accessories, fittings etc.(Required air pressure 12kg/sqcm as detailed in Technical Specifications. Capacity - 80 cyls/hr Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

Design, fabrication, supply, erection including foundation, testing and successful commissioning of Reciprocating Two Stage High Pressure Air Compressor with Base Mounted, Max Working Pressure - 30 kg/sqm or above & Flow Rate of 30 CFM with 15 HP FLP Motor, Air cooled, Air Receiving Tank Capacity of 500 Ltrs and other accessories like anti vibration pads pressure relief valves with SRV test certifcates, Air tank Hydrotest and NDT test certiifcates etc. Capacity - 80 cyls/hr at pneumatic unit Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

Design, fabrication, manufacturing, supply, erection, testing and successful commissioning of Supply of cylinder painting booth, complete with booth fabricated out of 3mm thick MS sheet, blower with 7.5 HP FLP electric motor for exhaust of paint fumes through GI ducting and the painting generated fumes to be screened througha water curtain with water pump, HVLP type spray gun, complete as detailed in Technical Specifications. The unit is consists of all systems/items/components required for the machine as per design and operational requirement including such required nos. of spray gun, paint feeding system, paint feeding storage system, suitable Non FLP type Motors, blowers, ducting system, Pressure Pot, Tanks, Water Recirculation pumps, Water Tank with Piping, painting storage tanks and other required items as per requirements all complete. Conceptional drawing and functioning of the machine is given in scope of works cum technical specifications for reference. Capacity - 80 cyls/hr at pneumatic unit Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

Assembly, Erection, Testing at Site of all equipment and materials supplied under SOR including supply, fabrication, erection, laying, testing and commissioning of compressed air, water, piping and valves at IOCL LPG Bottling plant, Bathinda:- 1. New Degassing Unit (5 head online water filling + 5 head ofline dewatering), 6 Head Hydro Testing Unit, Painting Booth, 4 Head Pneumatic Unit, Air Compressor with connected MS & SS piping works, etc., in TOTO

Shifting and installation of existing Hydro Testing Unit, Pneumatic Unit and Air Compressor with connected MS & SS piping works, etc., in TOTO in existing STP SHED for creating space for erection of new Hydro Testing Unit and Pneumatic Testing Unit

Supply & drawing/laying, jointing, connecting, testing and commissioning of 50 x 6 mm G.I. Strip for earthing and lightning protection under or aboveground complete

Supply & laying of 4 Core x 2.5 sq. mm Copper Cable FRLS XLPE insulated PVC sheathed copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc

Supply & laying of 3 Core x 1.5 sq. mm Copper Cable FRLS XLPE insulated PVC sheathed copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc.

Structural steel work in built up sections/ framed work in gratings, frames, guard bar, ladder, railings, brackets, gates and similar works including cutting,hoisting,fixing in position & applying a priming coat of approved steel primer etc. as required.

EPOXY PAINT ON STEEL SURFACES

Modified Hydrotesting Gun for existing Hydrotesting Unit (Inlet Water filling, air filling and water outlet sizes should be min 1"inch Inner diameter as per Annexure-Z) as per technical specifications Machine should be supplied after duly inspected by TPIA and with full inspection report and release note by TPIA along with proper supporting certificates.

Hydrotesting Hoses 1" as per technical specifications

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