Annual Rate Contract for the work of providing, laying, jointing and testing of HDPE Pipe Lines with interconnection works under Rural and Urban Area under jurisdiction of PHED Division Khandela, District Sikar

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Add extra for trenches for every additional lift over item no 4.1

Above 1.5 mtr and up to 3.0 mtr.

Above 3.0 mtr and up to 4.5 mtr.

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .:

Ordinary rock

Hard rock (requiring blasting)

Hard rock(blasting prohibited)

Add extra for trenches for every additional lift over item no 4.3

Above 1.5 mtr and up to 3.0 mtr.

Above 3.0 mtr and up to 4.5 mtr.

Dismantling of cement concrete pavement for pipe line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work.

Dismantling of flexible pavement for pipe line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work.

Bituminous courses

Granular courses

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

M20 grade Nominal Mix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size).

Plain cement concrete pavement of M-30 Grade

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%.

60 mm thick.

80 mm thick.

100 mm thick

Horizontal directional drilling (by trenchless technology) of suitable dia hole minimum 1.0 mtr below natural ground level in all type of soil under CC/BT roads and pulling HDPE pipes of dia up to 110 mm, which are available in the form of a coil including excavation, shoring/ strutting, preparation, maintain the thrust and including, road dismantling, excavation and refilling of drive pit and exit pit, restoration of road cut as per technical specification and scope of work, but excluding the cost of pipe line.

Removing & Re-fixing of Bricks Kharanja road by manual means for laying of pipe line, stacking of serviceable & unserviceable material separately, disposal of dismantled material lead up to 50 mtr. The Bricks interlocking be laid on average 12 mm thick bed of mud mortar and the joints to be filled with pointing in cement mortar 1:3. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the direction of Engineer in charge. The rates are inclusive of fixing of 80 percent reusable Bricks and cost of required new First class FPS bricks (min. 10.5 Mpa) in place of damaged bricks, all lead and lift as per Technical Specifications and direction of Engineer in Charge. Note: If existing bricks used more than 80%, than for every 1% above 80% use, deduction of 1% in cost shall be done for every 1% use above 80%.

Horizontal aligned Bricks

Vertical aligned Bricks

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work) . Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply may be in coil or straight length in 6 M/12 M.

HDPE PE-80 PN-6

75 mm dia

90 mm dia

110 mm dia

HDPE PE-80 PN-10

90 mm dia

110 mm dia

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work). Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply of pipe shall be in straight length in 6/12 M.

HDPE PE-80 PN-6

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

HDPE PE-80 PN-10

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated CI Sluice valve of Class PN-1.0

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI single Air Valve Flanged/ Screwed type of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 ,Float Guide- HBT1,Body seat ring - Leaded tin bronze/ SS , Seal ring and face ring - EPDM/NBR, Ends flanged according to IS 6418 or Screwed type shall have external pipe threads conforming to IS 554 Fasteners - CS Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

15 mm S-1 Type

25 mm S-1 Type

40 mm S-1 Type

50 mm S-2 Type

Construction of RCC pillar for following size of air valves including earthwork excavation, RCC M25 grade for base slab, vertical pillar, including cost of steel reinforcement ,GI (class-B)/MS vertical pipe, form work, proper curing of concrete work complete in all respect as per standard specifications and drawings and as per direction of Engineer-in-Charge.

Air valve pillar for air valves size of 80mm dia

Air valve pillar for air valves size of 100mm dia

Air valve pillar for air valves size of 150mm dia

Air valve pillar for air valves size of 200mm dia

Construction of RCC Sluice valve chamber for different type of valves including earthwork excavation, 100mm PCC M15 as levelling course, RCC M25 grade for base slab, side wall & cover slab , including cost of steel reinforcement , form work, Pre-cast slabs, plastic encapsulated CI/MS Foot Rest, MS flats for the support of pre-cast, proper curing of concrete work complete in all respect as per specifications and standard drawings and as per direction of Engineer-in-Charge.

For in-campus Valve Chambers

Sluice valve chamber of size1.13m x0.85m x1.225m for pipe size-upto100mm

Sluice valve chamber of size1.17m x0.95m x1.37m for pipe size-from 125-to-150mm

Sluice valve chamber of size1.26m x1.185m x1.76m for pipe size-from 200-to-300mm

Sluice valve chamber of size1.39m x1.43m x2.125m for pipe size-from 350-to-450mm

Sluice valve chamber of size1.61m x1.75m x2.72m for pipe size-from 500-to-700mm

De-jointing and removing of already laid CI/DI pipes of following diameters in excavated trenches with care, without damaging pipes, CID joints, valves, specials etc. and other materials and then refilling of soil after de-laying and de-jointing of pipelines with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr. This also include stacking the pipes with care and transporting the same to div./sub div. store or as directed by EIC with in the division. (Rates are Exclusive of Earth Work)

De-jointing and removing of already laid MS pipes of following diameters in excavated trenches with care, without damaging pipes, CID joints, valves, specials etc. and other materials and then refilling of soil after de-laying and de-jointing of pipelines with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr. This also include stacking the pipes with care and transporting the same to div./sub div. store or as directed by EIC with in the division. (Rates are Exclusive of Earth Work)

Laying, Jointing, Testing and Commissioning of uPVC/ PVC Pipes (Class- 3/ 4) in assorted length with specials, valves etc. including local handling and transportation from PHED store and then refilling of soil with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr as per satisfaction of EIC. (Rates are Exclusive of Earth Work and jointing materials)

Laying, Jointing, Testing and Commissioning of Ductile Iron (DI) Pipes of any class in assorted length with specials, valves etc. including local handling and transportation from PHED store and then refilling of soil with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr as per satisfaction of EIC. (Rates are Exclusive of Earth Work and jointing materials)

Laying, Jointing, Testing and Commissioning of AC Pressure Pipes (Class- 10/15/20) of any class in assorted length with specials, valves etc. including local handling and transportation from PHED store and then refilling of soil with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr as per satisfaction of EIC. (Rates are Exclusive of Earth Work and jointing materials)

Laying, Jointing, Testing and Commissioning of HDPE pipes of any grade in assorted length with specials, valves etc. with jointing material/ fixing of necessary jointing material like mechanical connector i.e. thread/ insert joint/quick release coupler joint compression fitting joint or flanged joint and jointing pipe in proper position and jointing of all specials by butt fusion / electro fusion welding method, including local handling and transportation from PHED store and then refilling of soil with proper compaction and disposing of all surplus soil as directed with in a lead of 30 mtr as per satisfaction of EIC. (Rates are Exclusive of Earth Work and jointing materials)

Providing, lowering, laying, aligning, fixing in position at all level/ depths CI Class - B specials as per IS : 1538, amended up to date in trenches complete including all material, labour, testing and commissioning along with pipe line/ appurtenance as per Technical Specifications and as per direction of Engineer. Note : E/w to be measured and paid separately.

Plain ended CI specials including tail piece, spigot end and socket end.

Up to 300 mm dia

Above 300 mm and up to 600 mm dia

Double flanged CI pipe fittings.

Up to 300 mm dia

Above 300 mm and up to 600 mm dia

Providing Household Tap Connection as per technical specification and approved drawing and as per relevant IS code (amended up to date) from HDPE pipe line up to consumer meter/premises by using electro fusion saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including electrofusion saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or wheel valve and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) for and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipes with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from HDPE/uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP mechanical Integrated saddle with inbuilt flow control valve made out of SS316 designed for 5 LPM discharge at 0.5 bar pressure , not exceeding the flow of 7 LPM at 2 bar and a compression elbow, moulded in single piece/ fusion welded (Complete job) including digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including GM Full-way Valve (IS:778 Mark) or wheel valve and specials with 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using PPR-C pipe with standard PPR fittings/ GI pipes in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.

Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm) and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

P & F Bib cock (IS : 781 mark), superior quality of approved make , brass 400 gm, 15 mm nominal bore.

P & F Bib cock (IS : 8931 mark), superior quality of approved make, chrome plated with complete brass body including brass handle with wt. 300 to 325 gm.15 mm nominal bore.

Road cutting for house hold service connection in minimum trench width wherever road crossing is required. Road cutting of cement concrete,WBM, Black top etc. of all thickness shall be done by using a concrete cutter machine keeping minimum trench width and restoration of the road with Cement concrete with PCC M-10 and CC M-30 grade as per specification and direction of Engineer in charge..

Add extra over item no 146,148 & 151 for providing 20 mm PE 80 PN 16 as per ISO 4427 MDPE pipe including excavation, providing, laying & jointing of service line above 5.00 mtr.

Add extra over item no 146,148 & 151 for providing 20 mm ISI marked PN16 SDR 7.4 (IS:15801:2008) PPR-C (Three layered) pipe including excavation, providing, laying & jointing of service line above 5.00 mtr.

Work of Inter Connection in AC/PVC/HDPE pipe line up to 1.5 mtr depth by digging out suitable size of pit at site of work including dewatering and providing adequate safety arrangement at site, cutting of existing pipeline, jointing of Tee (complete) and other specials to make inter connection repair leak proof and then refill the pit from excavated sand by ramming it at sides of pipe & upto ground level for entire job contractor will use his own T&P & labour and will arrange transportation of material required from store. (Material such as Tee/ Tee Clamp/rubber sheet/ CID joints required for inter connection shall be provided by the department free of cost).

In all type Soil

80 mm to 110 mm

125 mm to 165 mm

200 mm to 300 mm

Providing, lowering, laying and jointing in trenches, standard lengths ISI marked Rigid PVC-O S/S Pipes (push on joints) as per IS-16647: 2017 (amended up to date) with EPDM Gasket seals on joints including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, laying of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

PVC-O pipe Class 500 PN-16

110 mm dia

160 mm dia

200 mm dia

250 mm dia

315 mm dia

PVC-O pipe Class 500 PN-12.5

110 mm dia

160 mm dia

200 mm dia

Providing and fixing ISI mark (IS 9763: 2000 or amended up to date) PTMT bib cock 15 mm nominal bore, minimum weight 92 gms and length 100 mm as per technical specification, approved make and direction of Engineer in charge.

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