PLC based control system, fire alarm and detection system

Amount

JNPT NMIA CS

A Supply

FIELD INSTRUMENTS & TEST INSTRUMENTS

Pressure Transmitters, Range max (0 to 20 kg/cm2); Smart type; as per tender specifications

Pressure Transmitters, Range max (0 to 100 kg/cm2); Smart type; as per tender specifications

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; as per tender specifications

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; as per tender specifications

Temperature Transmitter with surface mounted duplex RTD,Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; as per tender specifications

Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Flow switch: Thermal type, spherical tip, for 3 IN 150# Line.

Level Switch -SIL 2 FOR SUMP

Level Transmitter: For under ground liquid tank applications -Guided Wave - with separate display unit near tank. Sump Tank

Test Instruments

Field Configurator for Pressure & Temperature transmitter with Hart protocol

4 1/2 Digit DMM (True RMS)

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 100 bar (Portable), Accuracy: +/- 0.1 %

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type

Control System

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface, Barriers, Relay Modules, data panel, interconnecting cables, data cables & Marshalling Panels, rack power supply, interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, system software, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For JNPT with total I/Os as per I/O table attached with tender

For NMIA AFS with total I/Os as per I/O table attached with tender

Supply of Remote I/O Panel (Front & Rear side) complete with I/O modules, communication module, Relay modules, interconnecting cables, data cables & Marshalling Panel with rack power supply, interrogation power supplies (dual-redundant), terminal blocks, MCBs, power distribution, cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications. (Panel shall be installed in Hazardous area)

Active Barriers

For DI

For AI

For RTD

For AO

For Pulse

Surge Protection Devices

For AI signals

For AO signals

For RS 232/485 signals

For LAN application

1 Phase 2 wire (230 V)

CONTROL SYSTEM & NETWORKING HARDWARE

SCC Server cum Workstations with OS and monitor, complete in all respect as per tender specificaions.

SIC Terminal with monitor as per tender specifications

PLC Programming Terminal Workstation Grade "

LED Display Unit (50" & above) System with interface complete with all inter connecting cables, cords, connectors, peripherals etc complete in all respects as per the tender specifications & datasheet.

Global Positioning System (GPS) terminal for time synchronization of all MCS / SCC computers and control system computers as per the tender specifications with applicable software

Firewall as per tender specifications

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc. complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

8 port Industrial Grade dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (1 set comprises of 2 switches)

WAN Router (8 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications

Industrial media converters / Line Interface units (LIU) compatible to Owner supplied single mode 24 fibre OFC & supply of patch cords, pig tails, connectors etc. for extension of Tank Farm Management System / Marketing Terminal Automation Software / SIC Terminal / any other terminal (1 set comprises 2 converters)

LaserJet Printer, Black & white all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs etc as per the tender specifications & data sheet.

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet

2 section console desk for JNPT & NMIA

Supply of CAT6 cable (unarmoured)

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr

Furniture & fixtures

Swivel chairs

Table for SIC terminal

Table for printers

SOFTWARE INCLUDING ONE TIME LICENSE FEE

PLC programming / Ladder logic software etc. for programming of PLC's (One set comprises of software for progaramming terminal laptop /one SCC Server cum work station which shall have programming facilities.

HMI Software of same make as the PLC (including one time license fee for Workstations, SIC terminals) etc as per the tender specification, (incl. data panel)

JNPT Station (1 set comprise of 2 Workstation, 1 SIC Terminal & 1 Laptop programming terminal)

NMIA(1 set comprise of 1 Workstation & 1 SIC terminal)

UPS & BATTERY BANK

5 KVA 1- phase input with 2 Hrs back up (minimum) including battery bank as per the tender specifications for AFS Terminal

Sealed maintenance free 2V VRLA battery

1 KVA UPS with 20 minutes battery back-up for SIC terminal / Electrical maintenance terminal

SPARES:

Control System Spares

PLC Processor Module

PLC Processor power supply

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

Serial Interface communication module

Field interrogation power supply

UPS SPARES:

For 5 KVA UPS as per tender specification

FIRE ALARM & DETECTION SUPPLIES

6 loop, Addressable, Intelligent Fire Detection and Alarm Panel for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications

Detectors

UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications.

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Response Indicators along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications.

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable complaint to BS: 5308 as per the tender specifications for indoor applications to be laid through conduits.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat detectors in hazardous areas.

Hooter & Beacons for Hazardous area

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Telecom Supplies

FXO-FXS VOIP Box as per specifications

Analog Telephone Instrument as per tender specifications

IP base 1/4" CCD Day-Night Colour PTZ Explosionproof Camera for surveillance of Pump Shed/ Field piping area, with motorized Zoom lens (focal length 4 to 80 mm or better), 15X- 20X Optical Zoom, minimum 10X Digital Zoom, Explosion-proof & IP66 weatherproof Camera enclosure of camera with industrial grade power supply, receiver driver unit, lightning & surge protection, suitable mount complete with cables, connectors, camera mounted interfacing junction box as applicable, explosion proof connecting conduits, glands and other accessories as per OEM recommendation. as per specifications . Field mounted junction box for termination of cable from telecom rack shall be as per separate SOR line item.

Day-Night Colour IP PTZ Dome Camera, with 15X to 20X Optical Zoom, minimum 10X Digital Zoom along with IP 66 weatherproof housing with IR Illuminator, industrial grade power supply, camera interfacing junction box as applicable, lightning & surge protection and suitable mount , complete with cables, connectors, required interfaces etc. as per tender specifications

Field mounted Explosionproof & Weatherproof IP65 Junction Box for Ex-proof Camera/field cameras with suitable cable glands, plugs, Fiber termination patch panel, MCB, media convertor etc complete in all respects for installation of exproof camera/field camera. The junction shall be used for installation of network switch and optical accessories, power supply etc for CCTV system as applicable .

Installation Materials for CCTV system,

12 Fibre Single Mode Armoured Optical F

HDPE pipe 40 mm OD with accessories as p

Power cable 3 Core x 2.5 mm2 Armoured,

Armored Cat 6 UTP Networking Cable as pe

Supply of 6 to 9 meter pole for mounting of CCTV as per technical specification of the tender.

B Services

Control System and SACDA Services

Supervison of erection, testing & commissioning of PLC based control system at attended stations including supervision for termination of control cables & erection of panels, looptesting, and commissiong of complete control systems along with support for interfacing with SCADA system and field instrumentation systems for operation of station facilities in remote & auto mode. This shall include development of control logics, database,HMI screens etc. for commisosing of the system complete as per drawings / specifications and acceptance of system by Owner. Supply of all labour, consumables, tools, services rendered etc. shall be in the contractors's scope.

JNPT station

NMIA AFS

Supervison of erection, testing & commissioning of additional/Remote IO panels for existing PLC based control system at attended stations including supervision for termination of control/signal cables, installation and commissiong of additional/Remote IO panels , integration of same with existing PLC system and control systems along with support for interfacing with SCADA system and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics, database, MMI screens, data panel screen, networking equipments etc. making all jobs complete as per drawings / specifications and acceptance of system by Owner. Wherever the interfacing is to be done with the existing system, all services including interfacing with the existing system, changes in the existing system, upgradtion in the existing system is in scope of vendor. This include supply of all labour, consumables, tools, services rendered etc.

Interfacing of Pipeline Control System with Marketing TFMS & Control System

Foundation, laying and erection of 6 to 9 meter pole for installation of CCTV as per tender specifications including the cost of labor, material, tools, tackles and all civil works complete in all respect.

Erection, Installation, Testing and Commissioning of CCTV system, network switches, junction boxes for CCTV which includes Powering up, Network connection, interfacing with the OFC and Network switch in Control Room, laying of power cables, LAN cable, OFC, HDPE upto CCTV from JB. Providing assistance in interfacing with existing system. All items as per BOM for CCTV, to complete the work in all respect as per scope and technical specifictaions of the tender

Erection, Installation, Testing and Commissioning of telephone instruments, FXO-FXS boxes, network switches, which includes Powering up, Network connection, interfacing with the OFC and Network switch in Control Room, laying of power cables, LAN cable, Providing assistance in interfacing with existing system. All items as per BOM , extending sunscribers from existing MDF/ telephone exchange usning FXO-FXS, to complete the work in all respect as per scope and technical specif ictaions of the tender

Erection, testing & commissioning of 6 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Response Indicators & Monitor modules

Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, UV/ IR flame detector, response indicator, hooters, beacons etc

Deputing Resident Engineer in defect lia

Training on supplied system (including PLC based control system.

Submission of As Built Documentation

C Composite

Installation of junction boxes (detectors) , terminating the cables mounting the junction boxes, installing all the required materials such as supporting structure, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of UV/IR Flame Detectors, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the UV/IR Flame detector) complete in all respect as per specifications

Installation of Explosion Proof & Weather Proof Manual Call Point/ Hooters/ Beacons in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Manual Call Point/ Hooter/ Beacon) complete in all respect as per specifications.

AMC JNPT NMIA CS

AMC for 1st Year

AMC for 2nd Year

AMC for 3rd Year

AMC for 4th Year

AMC for 5th Year

Rockwell Automation India Pvt Ltd

Rockwell Automation India Pvt Ltd