REPAIR REPLACEMENT OF UNSERVICEABLE PARTS OF DG SETS OVERHAULING AND OTHER EM ALLIED WORKS AT ITR CHANDIPUR

Amount

M&L in repair for replacement of radiator Assembly Cat Part No (4H.760.10.0.00) of make-KOEL Green) of existing shape and size of DG set 20 KVA , including welding/ soldering and replacement all necessary fitting and hose pipe(of existing shape and size) complete all as specified and directed by Engr-in-charge.

M&L in repair for replacement of radiator Fan Assembly of existing shape and size of DG set 20 KVA , including welding/ soldering and replacement all necessary fitting and hose pipe(of existing shape and size) complete all as specified and directed by Engr-in-charge

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 400/380KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 200/250 KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 62.5/100 KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge

M&L in repair for replacement of Engine control unit of existing shape and size of DG set 20to 50 KVA KVA , including replacement all necessary fitting complete all as specified and directed by Engr-in-charge

Supply and fix in repair Water outlet and inlet hose pipe from radiator to Engine and back from Engine to radiator for any make/model DG set

Supply and fix in repair V- belt for fan A 56/A55/B47/A65

Supply and fix in repair stopping solenoid 12V for 250 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 75/82.5/100 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 50/62.5 KVA DG set.

Supply and fix in repair stopping solenoid 12V for 15 to 35 KVA DG set. .

Supply and fix in repair Benjo bolts .

Supply and fix in repair fuel pipe, filter to FIP wire braided.

Supply and fix in repair fuel pipe (rubber pipe ) upto 15 mm size from fuel tank to the DG set & over flow return

Supply and fix in repair carbon brush for the following Gen Set

Supply and fix in repair Water outlet and inlet hose pipe from radiator to Engine and back from Engine to radiator for any make/model DG set

Supply and fix in repair Lub oil pipe suitable for DG set of any make/Model

Supply and fix in repair Anti vibration rubber pad for radiator.

Supply and fix in repair DC ameter 12 V of range (-) 30- 0- (+)30 A . .

Supply and fix in repair Lub oil pressure gauge 0 to 10 kg / sq cm.

M&L for repair of Self starter of 24 Volts capacity for DG Set of capacity 200 to 380 KVA , by replacing unserviceable pinion , armature including testing and commissioning complete all as specified and directed Make : Kirloskar or equivalent

M&L for repair of Self starter of 12 Volts capacity for DG Set of capacity 20 to 63 KVA , by replacing unserviceable pinion including testing and commissioning complete all as specified and directed Make : Kirloskar or equivalent Note for item Sl No. 7 to 23 : The spare parts shall be of reputed brand / make and shall be of same type, design, specifications etc to match with the existing and as per the recommendation of OEM.

M&L for servicing and replacement of copper fins/tubes, hose pipe( of extg shape and size) of radiator of DG set 400 KVA , including welding/ soldering and replacement of corroded housing to arrest the leakage complete all as specified and directed by Engr-in-charge

M&L for servicing and replacement of copper fins/tubes, hose pipe( of extg shape and size) of radiator of DG set 380 KVA , including welding/ soldering and replacement of corroded housing to arrest the leakage complete all as specified and directed by Engr-in-charge

M&L for servicing and replacement of copper fins/tubes, hose pipe( of extg shape and size) of radiator of DG set 250 KVA , including welding/ soldering and replacement of corroded housing to arrest the leakage complete all as specified and directed by Engr-in-charge

M&L for descaling and servicing the radiator of DG set 100/82.5/75 KVA internally and externally by using chemicals, including soldering the copper tubes and tank etc for arresting leakage complete all as specified and directed by Engr-in-charge

M&L for descaling and servicing the radiator of DG set 50/62.5 KVA internally and externally by using chemicals, including soldering the copper tubes and tank etc for arresting leakage complete all as specified and directed by Engr-in-charge

S&F in repair for thermostat Cover.

S&F in repair for Hose pipe from Radiator to Water pump

Material and labour Servicing and Maintenance of 400 KVA DG Set, of make /model Kirloskar Engine Sl no. DV 8, 8301/152005 model No. DV8TAG3 including B check as per manufacturerf's mannual and testing of DG Set all as directed by Engineer-in-Charge.

Supply only following spares parts for DG set of capacity 400 KVA :-

Lub Oil Filter Part No. DV0.014.11.0.00, DAVL0.014.27.0.00

Fuel Filter Part No. DV0.020.01.0.00

Fuel filter cartirdge DV0.020.03.0.00

-ditto all as per item No. 27 here -in-before but of capacity 380 KVA of following make/model :-

Supply only following spares parts for DG set of capacity 380 KVA :-

Lub Oil Filter Part No. DV0.014.11.0.00, DAVL0.014.27.0.00

Fuel Filter Part No.DV0.020.01.0.00

Fuel filter cartirdge DV0.020.03.0.00

M & L for Servicing and Maintenance of 200 to 250 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of any make/model : -

Supply only following spares parts for DG set of capacity 250 KVA :-

Lub Oil Filter

Primary fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 82.5 to 100 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of following make/model : (a) 100 KVA, Make Ruston Hornby Engine Model - 6YDX (b) 100 KVA, Make - Cummins Engine sl No. 62399130CJS05070768 (c) 82.5 KVA Make - Kirloskar Engine Sl No. 4H, 8901/1521281

Supply only following spares parts for DG set of capacity 82.5 TO 100 KVA :-

Lub Oil Filter

Primary Fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M & L for Servicing and Maintenance of 35 to 75 KVA DG Set, including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge of following make/model :

Supply only following spares parts for DG set of capacity 35 TO 75 KVA :-

Lub Oil Filter

Primary Fuel Filter

Micro Fuel Filter

Air cleaner primary element

Air cleaner secondary element

M&L for Servicing and Maintenance of 7.5 to 20 KVA DG Sets including B check as per manufacturer's manual and testing of DG Set all as directed by Engineer-in-Charge.

Supply only following spares for DG set of capacity 7.5to 20 KVA :-

Supply only Lub Oil Filter

Supply only primary fuel Filter

Supply only Fuel filter element micro

Supply only Air cleaner primary element

Supply only Air cleaner secondary element

Note for item No. 30 to 41 : 1. Spare parts shall be measured and paid separately under respective items 2. Minor spare parts, which are essential for carrying out servicing but specifically not included in the description of item with a comutative cost up to Rs. 500/- shall also deemed to be included in the unit rate. 3. The spare parts shall be of reputed brand / make and shall be of same type, design, specifications etc to match with the existing and as per the recommendation of OEM.

Supply only Engine oil of 15W40 grade of DG Set of capacity 15 KVA to 380 KVA DG Set , Make : GREAVES MAXTHERM SAE or equivalent Make from IOC/HPL/kirloskar

M&L for dismantling of water pump for repairing of DG of capacity 15 to 35 KVA by necessary descalling including repairing/replacing of suction and discharge pipe by necessary welding and lath work including refixing and testing complete all as directed by Engineer-in-Charge.

-ditto- all as per item Sl No. 39 above but DG set of capacity 50 to 100 KVA

-ditto- all as per item Sl No. 39 above but DG set of capacity 200 to 250 KVA

M&L for Dismantling and taking out fuel injection pump for servicing and caliberation of injector nozzle including replacement of injector plunger and cap of 20 to 50 KVA DG Set from authorised dealers workshop including refixing and testing complete all as directed by Engineer-in-Charge.

M&L for Dismantling and taking out fuel injection pump for servicing and caliberation of injector nozzle including replacement of injector plunger and cap of 62.5 KVA to 100 KVA DG Set from authorised dealers workshop including refixing and testing complete all as directed by Engineer-in-Charge.

M&L for Dismantling and taking out fuel injection pump for servicing and caliberation of injector nozzle including replacement of injector plunger and cap of 200 to 250 KVA DG Set from authorised dealers workshop including refixing and testing complete all as directed by Engineer-in-Charge.

M&L for Dismantling and taking out fuel injection pump for servicing and caliberation of injector nozzle including replacement of injector plunger and cap of 380 to 400 KVA DG Set from authorised dealers workshop including refixing and testing complete all as directed by Engineer-in-Charge.

M&L for Repairing/servicing of alternator of Gen set of capacity 400/380 KVA including replacement of ball bearing/bushes and other electronic parts and coupling and refixing after repair including testing complete all as specified and directed by Engr-in-charge

M&L for Repairing/servicing of alternator of Gen set of capacity 250 KVA including replacement of ball bearing/bushes and other electronic parts and coupling and refixing after repair including testing complete all as specified and directed by Engr-in-charge

M&L for Repairing/servicing of alternator of Gen set of capacity 100/82.5/75/50KVA including replacement of ball bearing/bushes and other electronic parts and coupling and refixing after repair including testing complete all as specified and directed by Engr-in-charge

M&L for Repairing/servicing of alternator of Gen set of capacity 15 to 35 KVA including replacement of ball bearing/bushes and other electronic parts and coupling and refixing after repair including testing complete all as specified and directed by Engr-in-charge

Note :- For item Ser No 51,52,53 & 54 u/s parts replaced will be measured under respective item seperately except coupling

Supply & Fixing in reapair following spares parts :-

Bearings / bushes for DG set capacity 200 to 250 KVA Make : Tata/SKF/NBC

Bearings / bushes for DG set capacity 50 to 100 KVA

Bearings / bushes for DG set capacity 15 to 35 KVA

Auto Voltage regulator suitable for DG set of capacity 20 to 100 KVA Make : kirloskar or equivalent

Auto Voltage regulator suitable for DG set of capacity 200 to 250 KVA Make : kirloskar or equivalent

Auto Voltage regulator suitable for DG set of capacity 380 to 400 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 380 to 400 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 200 to 250 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc suitable for DG set of capacity 50 to 100 KVA Make : kirloskar or equivalent

Rectifier, diode plate etc of suitable for DG set of capacity 15 to 35 KVA Make : kirloskar or equivalent

Repair to LT ACB of capacity 800/1000 amps by disconnecting from the busbar and replacing all unserviceable parts like male female set and wiring with new copper conductor cable of 2.5 sq mm . Replacing the U/S mechanical spring system , fixed and moving contacts, auxiliary contactors replacement of bearing of spring charge motor and rewinding of control transformer with super enameled copper wire of gauge and replacement of FRCD (free return charge device) all connected work required at site for proper and smooth functioning of air circuit breaker all as specified and directed

M&L for Earthing complete with galvanised iron earth plate electrode of size 600mm x 600mm x 6 mm thick buried directly under ground vertically to a depth not less than 2.25 meter below ground level with top edge of the plate at a depth not less than 1.5m below normal ground level connected to and including earth strip 32 x 6 mm with GI protection pipe 40mm dia, light grade connected upto DB's by means of bolts, nuts, check nuts, and washers all as shown on plate No. 3 of SSR Part-I upto 7.5m including necessary excavation earthwork, PCC 1:3:6 chamber, RCC 1:2:4 cover 50mm thick with 8mm TMT bars @ 140mm centre to centre, watering pipe medium grade 20mm bore, funnel, wire mesh, etc. and testing on completion all as specified and as directed.

M&L for Reconditioning of battery 12 volt 150/180 AH any make and any type opening up and taking out all dead battery cell plates, terminal post and mixture of acid using same container of battery and replacing of new solution battery cell, plates, making terminals all as specified and directed

M&L for Reconditioning of battery 12 volt 88/120 AH any make and any type opening up and taking out all dead battery cell plates, terminal post and mixture of acid using same container of battery and replacing of new solution battery cell, plates, making terminals all as specified and directed

M&L for Removal of old painted surface of DG Set of any size/capacity complete by scraping with emry primary and cleaning by thinner and finishing the surface smooth for new paiting of two coat of spray painting with synethetic enamal paint complete including writing of SM/MES No and colour code all as directed by Engineer-in-Charge.

Supply and fix in repair premix coolent in plastic container, Make : CUMMINS/KIRLOKSAR all as specified and as directed.

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 400 Amp four pole including taking down old one make Havells /L&T/Legrand

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 630 Amp four pole including taking down old one make Havells /L&T/Legrand

M&L for repairing/servicing the alternator after dismantling and removing form the Gen set of capacity of 400 KVA (Make : Kirloskar) canopy type and transporting to an authorized service centre and replacing burnt winding of stator/ rotor with existing size coil of high quality including heating varnishing and repair/ remetling of alternator saft and lath work, replacing ball bearing/bushes and refixing in position after repair including testing complete all as specified and directed by Engr-in-Charge.

M&L for Repairing/servicing the alternator after dismantling and removing from the Gen set of capacity 250 KVA canopy type and transporting to an authorised service centre and replacing burnt winding of stator/rotor with existing size coil of high quality including repair/remetling of alternator saft and lath work, replacing ball bearing/bushes and coupling and refixing in position after repair including testing complete all as specified and directed by Engr-in-charge. NOTES FOR ITEM No. :-64 & 65 The rate of transportation from site to workshop and back to site is included in quoted rate. (ii) Any other minor parts which required for functioning of alternator will be replaced by the contractor for which rate has been considered in quoted rate. (iii) Test certificate after winding will be produced by the contractor

M&L for top overhauling of 62.5 KVA Diesel engine driven genset Set, Make : Kirloskar by opening and dismantling Engine and transporting to auth worshop and removing of Cylinder head, cylinder liner, lubrication oil pump, pistons, connecting rods, piston rings, crankshaft, camshaft ,FIP, All fuel and other connection, and other connected parts for top overhauling and replacing all unserviceable parts and reassemblying transporting the engine and accessories from workshop to work site including calibration of FIP and testing and commissioning , Radiator Repairing testing and commisioning all as specified and directed by Engineer-in-Charge. Note :- (i) Spare parts shall be measured and paid separately under respective item of this sch . (ii) Minor spare parts, which are essential for carrying out repair works but specifically not included in the description of item shall also deemed to be included in the unit rate. (iii) DG Pump set shall be tested for 8 hrs and DHPP shall be provided by department free for testing under sch 'B' (iv) The rate quoted shall be deemed to be inclusive of cleaning using chemicals, cutting, grinding, rematling, polishing, and lathe work required to any part of the engine

Supply only the following spare parts for 62.5 KVA DG Pump Set

Piston Assy for 4R810TA CPCB II Engine Part No. T4.216.10.0.00

Cylinder liner assy with O Ring(MLS Gasket) Part No. T1.058.20.0.00

Set of Joints Part No. T4.087.10.0.SP

Set Of O Rings Part No. T4.087.20.0.00

Set Of Copper washer R810 Part No. T4.087.30.0.00

Oil Seal CR Make Part No. T4.033.02.0.00

Oil Seal (65x85x13) CR Make Part No. 03.013.06.0.00

Valve Pair Part No. T1.057.90.0.00

Valve Guide (For inlet & Exhaust) Part No. 4H.007.02.0.00

Valve seat insert inlet S/F Part No. T1.057.02.9.00

Valve seat insert (S/F) Exhaust (96 DIA) Part No. T1.057.03.9.00

Wire Snap ring Part No. 02.022.18.0.00

Bearing S/E Bush KIR 4R 810, STD UB Part No. S.552.5.00.703

Bearing Main KIR 4R 810,STD Part No. M.552.4.00.003

Bearing Big End KIR 4R 810, STD Part No. B.552.4.00.003

Spin On Filter foe lubricating Oil Part No. 04.270.01.0.00

Primary Element Part No. 3H.132.01.0.00

Secondary Element Part No. 3H.132.02.0.00

Water Pump assy Part No. T4.131.10.0.00

Cyl Bolt Head Part No. (Grade:- 12.9) Part No. T4.030.05.0.00

Cylinder Head Gasket (MLS 1.32 mm Thick) Part No. T4.030.03.0.00

Valve collet Part No. 02.022.12.0.00

Valve Seal Part No. 06.631.02.0.00

Valve CUP Part No. 02.022.11.0.00

Gasket (For Exhaust Manifold) Part No. T1.026.02.0.00

Lub Oil Cooler (8 Plates) Part No. 4H.144.05.0.00

Joints for inlet manifolds Part No. T1.025.02.0.00

V R Toe Part No. 02.024.15.0.00

Leak Off pipe Assembly (FEW) Part No. T4.053.25.0.00

Worm Drive hose clip (61 mm) Part No. 50.519.11.000

Piston Cooling Nozzle Part No. T4.119.02.0.00

Valve Tappet Part No. 02.024.01.0.00

Starter Ring 121 Teeth,3.175 Module Part No. 03.035.02.0.00

Primary Element Part No. 6H.411.02.0.00

Valve Spring Part No. 02.022.13.0.00

4-20 mA Lub Oil Pressure Sensor Gems Make 31 Part No. DV0.812.11.0.00

Spin on fuel filter (Twin Bowl,0.6 Lit) Part No 3H.132.10.0.00

Kirloskar Green AVR (Model : TAVR-10/TAVR-20) Part No. 2H.811.32.0.00

Stop Solenoid assy for 12 VDC (Single Coil) Part No. 4H.150.30.0.00

Con rod assy (with small end bush Part no. T4.160.30.0.00

Supply and fix in repair off load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 200 Amp four pole including taking down old one.make Havells /L&T/Legrand

Supply and fix in repair ON load change over switch 415 volt 50 Hz confirm to IS-13947-3 with enclosure and side handle of cap 63 Amp four pole including taking down old onemake Havells /L&T/Legrand.

Supply and Fixing in repair following spare parts of existing make of Kirloskar Notes:- (i) Necessary arrangement for fixing spare parts and wiring is deemed to be included in the quoted rates. (ii)The contractor will detail a team of DG Mechanic and helper on daily basisDuring the contract period for day to day maintenance of DG sets to attend daily basis complain.No extra payment shall be claimed by the contractor on this account

Governor cardSDG-511-01-01-12

Space heater Kit Cat No. 4H.1666.16.0.00

Generator Control Unit Level-2 KG545 Cat No. DV0.901.13.0.00

M&L for jointing kit suitable for LT 1100 Volts cable (earthed) for outdoor straight through joint, heat shrinkable type Complete with jointing material and accessories suitable for 185 to 300 sqmm 3.5 core cable complete all as specified and directed.

S&F in repair MCCB 4 Pole 400 Amps 415 Volts 36 KA adjustable thermal and magnetic Settings complete all as dirested by Engr in Charge including taking down old one and unserviceable one. Make L&T Cat Part No. CM94106OOS1OG Or equivalent model from C&S/Hevells

All as per item no. here-in-before but of rating 250 Amps,36 KA complete all as dirested by Engr in Charge including taking down old one and unserviceable one. Make : L&T Cat Part No. CM92109OOP1OG Or equivalent model from C&S/Hevells

Bansal And Co

ALLIANCE

ELECTRO COMMERCIAL CO

chauhan syndicate

MCC MECHANICAL AND ENGINEERING CORPORATION

RANA ENTERPRISES

RPL SYNDICATE CO