REPAIR/ MAINTENANCE AND REPLACEMENT OF DEFECTIVE SPARES OF CENTRIFUGAL SUBMERSIBLE AND JOCKEY PUMP SET/DG PUMPS, BOREWELL/DUGWELL PUMPS ALONG WITH SUCTION PIPE, PRIMING TANK WK WITH ALLIED CONNECTED WK AT TUNIR/OUTSIDE AREA UNDER GE NW KARANJA

Amount

Disconnecting and dismantling of unserviceable centrifugal pump set 150 HP of Kirloskar make Model No DSM 150-46, from pre-existing foundation complete with inlet/ outlet attachment and transporting to authorised dealer/ reputed workshop and reassembling complete unit after replacement of defective spares including machining of shaft as desired / required to ensure proper alignment with provisioning of commissioning/ testing of pumpset all to entire satisfaction of Engr in charge. Note :- (i) Any adjustment in the pump set if required. The same shall also be carried out by the contractor without any extra payment. (ii) Any damage to the pump set occurs due to improper installation of motor contractor shall be liable for repair.

Supply only following spare parts of centrifugal pumps set Kirloskar make to incorporate in sl item No : 1 above :-

(a) CI impellor suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(b) Pump shaft suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(c) Adjustable washer suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(e) Oil seal (DE & NDE) suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(f) ‘O’ ring suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(g) Distance sleeve suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(h) Key for impellor and coupling suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(j) Bearing lock nut suitable for 150 HP capacity of Kirloskar make Model No DSM 150-46 Pump Set

(k) Nomax paper

(n) Shaft sleeve

(p) Shaft key as per sample

(s) Ball Bearing 7310

(t) Roller Bearing NU 311ECP

(u) Bearing housing MS

(v) Gland plates MS (As per sample)

(w) Gland bush (As per sample)

Disconnecting and dismantling of unserviceable centrifugal pump set 120 HP of Kirloskar make Model No UP 150-45, from pre-existing foundation complete with inlet/ outlet attachment and transporting to authorised dealer/ reputed workshop and reassembling complete unit after replacement of defective spares including machining of shaft as desired / required to ensure proper alignment with provisioning of commissioning/ testing of pumpset all to entire satisfaction of Engr in charge. Note :- (i) Any adjustment in the pump set if required. The same shall also be carried out by the contractor without any extra payment. (ii) Any damage to the pump set occurs due to improper installation of motor contractor shall be liable for repair.

Supply only following spare parts of centrifugal pumps set Kirloskar make to incorporate in sl item No : 3 above :-

(a) CI impellor suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(b) Pump shaft suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(c) Adjustable washer suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(e) Oil seal (DE & NDE) suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(f) ‘O’ ring suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(g) Distance sleeve suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(h) Key for impellor and coupling suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump SetPump Set

(j) Bearing lock nut suitable for 120 HP capacity of Kirloskar make Model No UP 150-45 Pump Set

(k) Nomax paper

(n) Shaft sleeve

(p) Shaft key as per sample

(s) Ball Bearing 7310

(t) Roller Bearing NU 311ECP

(u) Gland plates MS (As per sample)

(v) Gland bush (As per sample)

Repair/replacement,disconnecting and dismantling and overhauling of centrifugal pump set 100 HP of Kirloskar make Model No DSM100 from motor side inlet, outlet pipes lines for carrying out repairs including machining of shaft as desired / required to ensure proper alignment from authorised dealers of Kirloskar and including spare parts and testing and commissioning after repairs for improved and satisfactory performances, all as per manufacturers instruction. New spares required to be replaced will be measured and paid including under relevent items described here in after.

Supply only following spare parts of centrifugal pumps set Kirloskar make to incorporate in sl item No : 5 above :-

a) Ball bearing suitable for 100 HP pump make Kirloskar or equivelent

b) Bearing Ring suitable for 100 HP pump make Kirloskar or equivelent

c) Sleeves suitable for 100 HP pump make Kirloskar or equivelent

d) Oil seal suitable for 100 HP pump make Kirloskar or equivelent

e) shaft Key-suitable for 100 HP pump

f) Machining to bronz impellor-01Job

g) Roller bearing suitable for 100 HP pump

Repair/replacement and dismantling and taking down for overhauling of centrifugal pump set Capacity 30 HP, of M/S Kirloskar Ltd/ Becon including provision of replacement of following defective parts all as required. (a) Impellar suitable for 30 HP pump set. (b) Ball bearing suitable for 30 HP pump set (c) Bronze bush suitable for 30 HP pump set Reassambling complete set including connecting and testing in accordance with manufactures instruction to ensure stipulated performance all as desired to the entire satisfaction of dept.

Repair/replacement and dismantling and taking down for overhauling of centrifugal pump set Capacity 15HP, of M/S Kirloskar Ltd/ Becon including provision of replacement of following defective parts all as required. (a) Impellar suitable for 15 HP pump set. (b) Ball bearing suitable for 15 HP pump set (c) Bronze bush suitable for 15 HP pump set Reassambling complete set including connecting and testing in accordance with manufactures instruction to ensure stipulated performance all as desired to the entire satisfaction of dept.

Repair/replacement and dismantling and taking down for overhauling of pump set Capacity 10HP, of M/S Kirloskar Ltd/ Becon including provision of replacement of following defective parts all as required. (a) Impellar suitable for 10 HP pump set. (b) Ball bearing suitable for 10 HP pump set (c) Bronze bush suitable for 10 HP pump set Reassambling complete set including connecting and testing in accordance with manufactures instruction to ensure stipulated performance all as desired to the entire satisfaction of dept.

Repair/replacement and dismantling and taking down for overhauling of pump set Capacity 7.5 HP, of M/S Kirloskar Ltd/ Becon including provision of replacement of following defective parts all as required. (a) Impellar suitable for 7.5 HP pump set. (b) Ball bearing suitable for 7.5 HP pump set (c) Bronze bush suitable for 7.5 HP pump set Reassambling complete set including connecting and testing in accordance with manufactures instruction to ensure stipulated performance all as desired to the entire satisfaction of dept.

Disconnecting Electrically and taking up form Sewage Sump of unserviceable Submersible Non Clog Sewage pump set 7.5 HP of Aqua make, complete with inlet/ outlet attachment and transporting to authorised dealer/ reputed workshop and reassembling complete unit after replacement of defective spares as per requirement and ensure proper alignment with provisioning of commissioning/ testing of pumpset all to entire satisfaction of Engr in charge. Note:- Cost of transporation, testing and all spare parts required for pump set to included in quoted rate. no extra cost will be paid to the contractor.

Repair/replacement and dismantling and taking down for overhauling of pump set Capacity 3 to5 HP, of M/S Kirloskar Ltd/ Becon including provision of replacement of following defective parts all as required. (a) Impellar suitable for 3 to 5 HP pump set. (b) Ball bearing suitable for 3 to 5 HP pump set (c) Bronze bush suitable for 3 to 5 HP pump set Reassambling complete set including connecting and testing in accordance with manufactures instruction to ensure stipulated performance all as desired to the entire satisfaction of dept.

Note for Item No 01 to 12 :- (i) Quoted rates are also deemed to be included for replacement of gaskets, packing with bearing grease, glands with graphite packing , nuts bolts , washers etc. (ii) Cost of transportation shall be deemed to be included in the rate quoted for these items. (iii) While taking out pump for repairs , the contractor will make arrengement pluging suction and discharge line with dead flanges, so that pumping of installation is not disturbed and there is no leakage of water.

M & L for painting of motor & pump for removing the existing deteriorated paint by scrapping the complete body along with complete foundation of Pump and Motor and filling the cavities with filter spray painting with Anti corrosive paint, two coats over a coat of red oxide zinc crome and marking of SM/MES No. with black/white paint for following:-

(a) ditto but for capacity 100 to 150 HP

(b) ditto but for capacity 40 to 75 HP

(c) Capacity 15HP to 30 HP

(d) Capacity 7.5 HP to 12.5 HP

(e) Capacity 2 HP to 5 HP

Demolition of PCC foundation of any size and material & Labour for new foundation as per site requirement using concrete 1:2:4 with 6 nos of M20 X200 mm foundtion bolts grouted in the PCC & supply & fix MS plate 600 X 700 X8 mm thick fitted properly in the foundtion bolts . Duly drilled & tap for fixing the pump set painted with two coats of Anti corrosive paint over one coat of red oxide and as directed by Engr.-In-Charge.

M&L in MS iron frame work using MS channel. MS angle 50 x 50 x 6 mm for two structural support to pipe lines/base plate for pumps/approach ladder to over head water tanks fixed to wall by nuts bolts at T&P and bottom of size , 50 x 6 mm flat iron strip sqmm type grouting in floor. All steel work painted with synthetic enamel paint two coat over one coat red oxide all as directed including taking down/dismantling old one.

S&F pressure gauge 0-30 PSI (approved make) with 15mm valve & brass connector all as specified and directed.

Dismantling carefully centrifugal/monoblock/submersible electric motor from site of installation and transportion to work shop and them removing all burnt/ worn out coils cleaning of stator slots and insertion of insulating paper in the slots of appropriate size and rewinding with supper enameled copper wire ISI marked with existing size and varnishing with two coats of insulating varnish including all winding materials for 3 phase 415 volts 50 HZ 1500RPM of any make and model complete reinstallation of motor at site upto the entire satisfaction of Engr-in-charge for the following capacity :- Note :- (i) Any adjustment in the pump set if required. The same shall also be carried out by the contractor without any extra payment. (ii) Any damage to the pump set occurs due to improper installation of motor contractor shall be liable for repair.

(a) Capacity 150 HP

(b) Capacity 120 HP

(c) Capacity 100 HP

(d) Capacity 30 HP

(e) Capacity 20/25 HP

(f) Capacity 12/15 HP.

(g) Capacity 10 HP.

(h) Capacity 7.5 HP.

(j) Capacity upto 2 to 5 HP.

Dismantling electrically and mechnically electric motor any size, dismantling part, taking out u/s bearing including supply and replacement of new bearing, reassembling, reinstallation and testing the following size all as directed by Eengr Charge

(a) Roller bearing No. NU-318 C3 for electric motor.

(b) Roller bearing No. NU-316 for electric motor.

(c) Ball bearing 6316/6315

(d) -ditto- but ball bearing 6313/6314

(e) -ditto but ball bearing 6312/6311

(f) -ditto- but ball bearing 6310

(g) -ditto but ball bearing 6308/6309

(h) -ditto- ball bearing 6305/6306

(j) -ditto but ball bearing 6203/6204

(k) -ditto- but ball bearing 6201/6202

Taking up defective submersible pump sets complete with motor through 50/40mm GI pipe of about 20 Nos of 3 metre length each or as per site requirement , for replacing of defective pump parts such as pump coupling, bush and PVC impellors with new one including overhauling/rewinding at authorized workshop of manufacturer and fixing back the same in the tube well through 50/40mm dia GI pipe, testing, commissioning for satisfactory performance as per manufacturers instructions all as required costs of required for machining including load testing for stipulated period to entire satisfaction of Engr in charge are deemed to be included in quoted rate.

Supply and fix in repair spares for submersible pump sets of capacity 3 HP make KSB CORA 100, all as specified and directed by Enge-in-charge.

(a) Pump coupling

(b) Pump bush

(c) Pump impellor

Opening the complete motor and removing the complete burnt out winding wire of the stator of the motor removed under sl item No 19 herein before, cleaning the stator with cleaning element, preparing the surface and rewinding with super enameled copper winding wire of pre existing gauge of approved quality by Engineer in charge, filling the slot with insulating material like fiber sleeves, tapes according to classification of motor, varnishing, heating, etc; and reassemble after repairs including testing and commissioning for rated RPM for the following motors complete all as specified and directed by Enge-in-charge and as per manufacturers instructions:- (a) Electric motor 3 HP capacity of submersible pump sets KSB CORA 100.

Supply and fixing submersible three core flate 2.5 sqm flate copper cable for submersible pump complete and testing of make finolex/polycab (ISI Marked)

S&F in repairs 3 pole power contactor type ML-4 as per cat No SS90910 of Make M/s L&T equivalent of siemens/cutler Hammer, all as specified and directed.

Ditto, all as per sl item No : 23 above, but ML-3, Cat No : SS-90721

Ditto, all as per sl item No : 23 above, but ML-6, Cat No : SS-90921

Ditto, all as per sl item No 23 above, but ML-12

Supply and fix electronic timerrange 09 to 30 sec 240/415 volts ET 100 fixed in repairs of. Make L & Tcat pt noSE92006 or equivalent of siemens/cutler Hammer, all as specified and directed by Enge-in-charge.

Ditto, all as per sl item No : 27 above, but timing 36 to 120 seconds of Cat No SE-92007.

Supply and fix bimetal overload relay MN-5 relay range 66 to110 cat pt noSS9413700KO of make M/s L & T or equivalent of siemens/cutler Hammer in repairs, all as specified and directed by Enge-in-charge.

Supply and fix DOL starter in sheet steel enclosure, A/C 3 phase, type MK1, required for up to 7.5 HP motor all as specified directed to the entire satisfaction of dept.

S & F single phase preventor VSPI of M/s Minilec or equivalent in M/s L&T as fixed in repairs all as specified and directed by Enge-in-charge.

Supply & fix in repairs cast iron pump motor coupling suitable for centrifugal pumpset 150 HP Make love joy

Supply & fix in repairs cast iron pump motor coupling suitable for centrifugal pumpset 120 HP Make love joy

Supply & fix in repairs cast iron pump motor coupling suitable for centrifugal pumpset 100 HP Make love joy

Supply & fix in repairs cast iron pump motor coupling suitable for centrifugal pumpset 15 to 30 HP Make love joy

Supply & fix in repairs cast iron pump motor coupling suitable for centrifugal pumpset 10 HP Make love joy

Supply & fix in replacement rubber spider suitable for pump motor coupling for centrifugal pump 150 HP Make love joy,Rathi&sona

Supply & fix in replacement rubber spider suitable for pump motor coupling for centrifugal pump 120 HP Make love joy,Rathi&sona

Supply & fix in replacement rubber spider suitable for pump motor coupling for centrifugal pump 100 HP Make love joy,Rathi&sona

Supply & fix in replacement rubber spider suitable for pump motor coupling for centrifugal pump 15 to 30 HP Make love joy,Rathi&sona

Supply & fix in replacement rubber spider suitable for pump motor coupling for centrifugal pump up to 12.5 HP Make love joy,Rathi&sona

S&F Indication lamp 16.5 mm dia LED box(RYB) per set, set of three

S&F Rotary switch for voltmeter RYB

S&F Rotary switch for Ammeter

S&F gland packing in 150/125 HP pump set superior quality all as directed by Engr -in- Charge

S&F gland packing in 100 HP pump set superior quality all as directed by Engr -in- Charge

S&F gland packing in 30 HP pump set superior quality all as directed by Engr -in- Charge

S&F gland packing in 10/12.5 HP pump set superior quality all as directed by Engr -in- Charge

S&F gland packing in 5/7.5 HP pump set superior quality all as directed by Engr -in- Charge

Dismantling old unserviceable water tanks ( including all pipe connection) and Supply and Fixing Rotational Moulder PVC /HDPE water storage tank (Cylindrilcal Vertical with closed top) two layered with ISI branded hoisted and including all accessories (union, washer coupling etc) covers, connecting up pipes fixed in position all as specified in SSR Part - 1 all as specified and directed.

(a) 500 litres tank capacity.

(b) 1000 Litres tank capacity.

(c) 2000 Litres tank capacity.

Supply and fix in position sluice valve (ISI marked) flanged and drill both ends cast iron body, heavy duty brass spindle type PN 1.6 with and including jointing rubber gasket,nut,bolts of following sizes 200mm bore :-

All as per item ser no-53 here-in before but 150mm bore

All as per item ser no- 53 herein before but 100mm bore

All as per item ser no- 53 herein before but 80mm bore

Taking out old unserviceable non return valve and Supply, installation, commissioning and testing of 150 mm size non return valve of cast iron body, both ends flanged & drilled conforming to IS 5312 including flanges and jointing materials such as nut-bolts, washers & fibre / rubber gasket etc as required at site complete all as specified and directed.

All as per item ser no- 60 here-in-before but for bore of pipe 100 mm

All as per item ser no- 60 here-in-before but for bore of pipe 80 mm

Supply, install, testing & commissioning LT panel board of size 0.7m x 0.7m x 0.5m outdoor type made out of CRCA sheet 2mm mm thick, factory made, dust and vermin proof (protection class IP 54), powder coated, front operable double stud hinged door shutter type window on both side duly secured with wire mess and having earthling stud at both sides complete all as specified. The panel shall be suitable for 415 volts, 50Hz 3 phase 4 wire system and shall be complete with 200 amps capacity aluminium bus bar internal wiring with suitable size copper conductor cable including connecting all incoming and outgoing cables by using proper size thimbles nuts,bolts& washers and complete and having legs 90 cms made out of 50x50x6mm angle iron embed 30 cm in PCC 1:3:6 and 60 cm above ground level all as specified and comprising of the following:-

(a) Aluminium bus bar suitable to accommadate R, Y, B,N , 3 phase, 4 wire of 200 amps , mounted on ebonite insulators, PVC colour coadig complete all as specified.

(b) MCB TPN 20 Amps -415 V, 50 Hz AC, Icu= 100%, with thermal adjustable range 0.8 to 1 and Magnetic release of suitable ranges, Breaking Capacity 16 KA of Make L&T/Havells/ Legrand. ABB/ Schneider or equivalent -01 Nos.

© LED Indicator R Y B Lamp-01 Set (Set of three)

(e) DOL starter suitable for up to 05 HP pump set - 01 No Make : L &T or equivalent

(f) Phase Failure Relay (Single phase preventor) -01 No. Make : Mililec/ GIC or equivalent

S & F copper lugs of size 120 sqmm all as specified and directed

S & F copper lugs of size 95 sqmm all as specified and directed

S & F copper lugs of size 35 sqmm all as specified and directed

S & F copper lugs of size 6 to 25 sqmm all as specified and directed

Panther Facilities