OUTSOURCING OF SERVICES FOR PERIODICAL MAINTENANCE AND REPAIRS OF EOT/HOT CRANES AT RCI CPDC ELSEC UNDER GE I RND RCI HYDERABAD

Amount

Outsourcing of services for periodical checking, normal and routine maintenance, repairs and replacement of spares of EOT/HOT cranes of any make, model and span of the under mentioned capacities of cranes by providing One Crane Mechanic per of shift of 08 Hours per day for one shift on all days except Sundays and Holidays all as specified and directed.

EOT crane of 02 Ton capacity 02 No Building No 0202 & 0203 Extension

EOT / HOT Crane 03 Ton capacity 10 No Building No 0602 - Carbonisation area, HIP area out side, Graph area, CVI area, HIPA 55 Building, CMCD, Building No 0601 - 03 Nos, B14

EOT crane 5 Ton capacity - 19 No One each in Building No 0301, 0303, 0305, 0201, 0501 Extension, 0406, 0407, 0204, DHIPAS, ELSEC, PJ-87, CPDC, 0304(Tandem), War Head, K-15, AD Integration, ELSEC & Two No in Nozzle facility

EOT crane 10 Ton capacity - 11 No One No each in Building No 0203, CCTW Building, AD Integration, Old PJ-08, 0601 Building LINAC and Two No PTEF, 0302 & DTC Building

EOT crane 15 Ton capacity - 01 No CPDC Fibre Architecture Facility

EOT crane 20 Ton capacity - 01 No PJ-08

EOT crane 25 Ton capacity - 10 No One each in Building No 0401 to 0405, 0204, 0206, 0207, 0501 & LSP

EOT crane 30 Ton capacity - 02 No SDTC Building

HOT crane 05 Ton capacity - 03 No 0305 Building and Two No in War Head Integration

HOT crane 02 Ton capacity - 01 CPDC

Notes: The provision of T&P for operating, repair and maintenance are deemed to be included in the unit rates quoted.

All stationary for Duty Roster, Attendance register, Wages register, Log sheet book, maintenance record etc., shall be arranged, maintained and submitted by the contractor to Engineer in charge in the first week of every month.

Any loss due to negligence, mis operation shall be made good by the contractor without any extra cost to the department.

Wage period shall not exceed one month. Wages for all workers employed shall be paid before 7th day of every month through bank account without fail irrespective of whether RAR is claimed or not.

Minimum wages EPF, ESI, Bonus etc., to the workers shall be paid by the contractor as per regional labour commissioner, Gazette Notification including DA all as authorised.

Labour elements for fixing of other spares/parts mentioned in this schedule as supply only shall be deemed to include in the unit rate quoted.

The complaints received from the users duly enclosed in the register with docket number and complaint slip has to be maintained with user signature after satisfactory attending the compliant as a token of completion indicating showing the spares replaced wherever applicable.

Contractor shall maintain daily log sheet duly signed by the user for each crane all as specified and as directed by the Engineer in Charge.

The workers employed by the contractor for outsourcing shall be entitled for one day weekly off and the contractor has to provide suitable substitute in the concerned shifts. The unit rate quoted shall be deemed to include for this provision.

Conducting Load and Deflection test to EOT/HOT crane of 02 Ton capacity and submitting test report complete all as directed. Notes: 1. Load for testing shall be provided/arranged by the contractor under his own arrangement including necessary transportation and all other costs. 2. Crane testing shall be carried out by the authorized Inspector as per Factories ACT.

All as per item No 2 above but for 03 Ton capacity crane.

All as per item No 2 above but for 05 Ton capacity crane.

All as per item No 2 above but for 10 Ton capacity crane.

All as per item No 2 above but for 15 and 20 Ton capacity crane.

All as per item No 2 above but for 25 Ton capacity crane.

All as per item No 2 above but for 30 Ton capacity crane.

Supply only Electro magnetic break/Thruster break with break drum of any size complete all as specified and directed.

Supply only 20/25/30 Ton EOT crane main hoist steel wire rope of suitable size and length complete all as specified and as directed. Make: Usha Martin or techno commercially equivalent as approved by GE.

All as per Sl item No 10 above but for 2/3/5/10 Ton capacity crane.

Supply only Coupling rubber bush with nuts, bolts and spring washers for LT / CT / Hoist motor coupling of the existing sizes and model upto 05 Ton capacity cranes complete all as directed.

All as per Sl item No 12 above but for 10 Ton to 25 Ton capacity crane.

Supply only Carbon rubber bush for slip ring motor of the existing model and size complete all as directed.

Supply only Brake liner for cranes of 2 to 5 Ton capacity complete all as directed.

Supply only Brake liner for cranes of 10 to 15 Ton capacity complete all as directed.

Supply only Brake liner for cranes of 20 to 30 Ton capacity complete all as directed.

Supply only Thruster break hydraulic oil, grade HW. Make: Electro/Servo/Power/Castrol

Supply only Gear box oil, grade 320. Make: Electro/Servo/Power/Castrol

Supply only the Over Load relay, 0 to 11Amp range, suitable for mounting on Contactor complete all as directed.

Supply only the Over Load relay, 12 to 16Amp range, suitable for mounting on Contactor complete all as directed. Make for item No 20 & 21: BCH/L&T/Siemens/C&S/ Schneider

Supply only Limit Switch of any size for Long Travel/Cross Travel complete all as directed. Make: SEIMENS/MACON CONTROLS/BCH

Supply only, ML 2, 3 pole contactor with AC3 rating of 32Amps with suitable coil voltage complete all as specified. Make: L&T CAT No SS90701 or equivalent in Legrand / Siemens / BCH / Schneider

Supply only, ML 4, 3 pole contactor with AC3 rating of 70Amps with suitable coil voltage complete all as specified. Make: L&T CAT No SS90910 or equivalent in Legrand / Siemens / BCH / Schneider

Supply only, spare contact kit for ML2 contactor with suitable coil voltage complete all as specified.

Supply only, spare contact kit ML4 contactor with suitable coil voltage complete all as specified.

Supply only, spare coil for ML3 contactor with suitable coil voltage complete all as specified.

Supply only, spare coil for ML2 & ML3 contactor with suitable coil voltage complete all as specified. Make for item No 25 to 28: BCH/L&T/Siemens/C&S/ Schneider.

Supply only Cadmium compound for wire rope complete all as directed.

Supply only Flexible geared coupling of any size complete all as directed.

Supply only Pedestal with bearing for Long Frame/Cross Travel Shaft complete all as directed.

Supply only Electronic Hooter of 96mm x 96mm size, single phase 220V complete all as specified. Make: KHERAJ or techno commercially equivalent as approved by GE

Supply only standard actuator type Push button switch of any colour complete all as specified and directed. Make: L&T/C&S/BCH/Seimens

Supply only FRLS PVC insulated 12core 1.5Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 16Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 10Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 6Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 4Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 2.5Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified. Make for item No 34 to 39: Finolex , L&T, Havells, RPG

Supply only 6 Sqmm size flexible steel wire rope for pedestal push button box complete all as directed.

Supply only 2 No brass gear box with bearings for 2/3/5 Ton capacity EOT crane complete all as directed.

Supply only 2 No brass gear box with bearings for 20/25 Ton capacity crane complete all as directed.

S&F in repairs Switch disconnect or fuse unit suitable for wall mounting with sheet steel enclosure, 63Amps capacity, TPN, 415 volts grade 50Hz with HRC DIN/Bolted fuse links complete all as specified.

S&F in repairs Switch disconnect or fuse unit suitable for wall mounting with sheet steel enclosure, 32Amps capacity, TPN, 415 volts grade 50Hz with HRC DIN/Bolted fuse links complete all as specified. Make for 43 to 44: L&T/Schneider/Siemens/ C&S

M&L for Calibration and alignment of 3 Ton crane girders, rails and square bars including necessary welding, grinding and finishing with required supports and rail cleats and support plates including preparation of surfaces and painting with one coat of synthetic enamel paint to match with existing surfaces complete all as specified and directed.

All as per item No 45 above but for 5 Ton capacity crane.

All as per item No 45 above but for 10 Ton capacity crane.

All as per item No 45 above but for 15 to 30 Ton capacity crane.

Removing the burnt out control and power wiring from crane panel board and providing new wiring with suitable size copper conductor cable including replacement of damage/burnt out connectors, fuse holders, cable lugs, cables glands etc., complete all as specified and directed.

Dismantling of Long travel assembly complete from all electrical connections, repairs to damaged long travel system by replacing with new gear and coupling, pedestal and modifying motor and gear box, platform by cutting, welding and reassembling the long travel assembly, reconnecting electrical connections, testing and commissioning of crane for smooth operation of long travel system for 20/25 Ton EOT crane complete all as directed.

All as per item No 50 above but for Cross travel.

All as per item No 50 above but for Main Hoist.

Disconnecting electrical connections removing the unserviceable burnt out Power drive of Cross Travel/Long Travel of 2/3/5/10 Ton capacity crane, supply and fix new cross travel/long travel from power drive of model MICRO MASTER 440 make Siemens or equivalent in Yakhsawa, L&T, CG, including programming and testing complete all as specified and directed.

All as per item No 53 above but for 15/20/25 Ton capacity crane

Opening of electrical connection of 2/3/5 Ton capacity crane and removing of damaged Cross Travel/Long Travel electric drive and taking to authorized servicing agency of Seimens, opening of electrical drive and replacing the burnt out phase cards, power diodes, unserviceable parts i.e. capacitors, integrated circuits, resistors, electronic transformer and reassembling the complete electric drive and bringing back to site after repairing and refixing electrical drive, connecting electrical drive and commissioning complete all as directed

All as per item No 55 above but for 10 Ton capacity crane

All as per item No 55 above but for 15/20 Ton capacity crane

All as per item No 55 above but for 25 Ton capacity crane

All as per item No 55 above but for 30 Ton capacity crane

Disconnecting electrical connection opening of the LT panel board, disconnecting and removing the burnt out cable end termination, cutting and reterminating the cable end portions with lugs of proper size and removing the burnt out control and power wiring from the panel board, providing new wiring with suitable size copper cable and replacement of damaged burnt out connectors, fuse holders and cable lugs including cleaning of control panel, checking of all auxiliary & main power contactors, over load relays complete all as directed.

Removing Induction motor of 1.5HP capacity of cranes from foundation after opening foundation nut bolts, coupling and disconnecting, dismantling and taking down the Hoist/CT/LT motor from the installed position, opening of motor, servicing, greasing, insulating, varnishing and drying including replacement of damaged/worn out unserviceable bearings and refixing in the original position, connecting the electrical connections and testing complete all as directed. Make of Bearing: SKF/NBC/TATA

All as per item No 61 above but for 2.0HP capacity motor

All as per item No 61 above but for 3.5HP capacity motor

All as per item No 61 above but for 7.5/8.0HP capacity motor

All as per item No 61 above but for 10HP capacity motor

All as per item No 61 above but for more than 10HP and upto 25HP capacity motor

Dismantling of Long Travel gear box/Cross Travel/Hoist gear box of 20/25/30 Ton capacity cranes by opening long travel shaft and transporting to local workshop opening of gear box, replacement of broken damaged brass gears 06 No of different sizes, replacement of bearings 02 No, Oil-seal, 'O' Rings, Thrust washer, Retaining spring, Lock washers, Gasket and reassembling of gear box completely after repairing returning back to site, refixing in the original position, and testing for smooth functioning complete all directed.

All as per item No 67 above but for 10/15 Ton capacity crane.

All as per item No 67 above but for 2/3/5 Ton capacity crane.

Dismantling of Thrust Brake and carrying out thorough cleaning of inner surfaces and it's motor, draining out of the brake oil from its chamber and storing the same in a container, cleaning the bearings, replacing the worn out bearings and filling back the brake oil, refixing the thrust brake assembly complete all as directed.

Disconnecting electrical connections, cleaning each resistance box, removing the burnt out resistance and supply and fix the new resistance in existing position with LT, CT and Hoist complete of cranes complete all as directed.

S&F in repairs 160Amp HRC fuse DIN type carrier male female type with HRC fuses complete all as directed.

All as per item No 72 above but 100Amp capacity.

All as per item No 72 above but 32Amp capacity.

All as per item No 72 above but 63Amp capacity. Make for item No 72 to 75: Standard / L&T/ Havells / C&S / Schneider.

Removing the unserviceable Step down transformer, supply and fix new step down transformer 1.5 KVA, 440/220/110 Volts capacity complete all as per specified and directed.

S&F stair, supporting system of crane, modification / alternation of any sizes of existing steel elements, plates, angle iron, flat iron, cross arms, bracing supports, clamps from approved quality structural steel sections including providing nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts in any shape or size including painting with two coats of synthetic enamel paint over one coat of red oxide primer complete all as directed.

Disconnecting electrical connections and removing the unserviceable burnt out Power VFD Drive of Hoist Travel of 2/3/5/10 Ton capacity crane, supply and fix Hoist Travel Power VFD Drive of model MICRO MASTER 440, including necessary programming and testing complete all as specified and directed.

All as per item No 78 above but for 20/25 Ton capacity crane. Make for item No 78 & 79: Yakhsawa or equivalent in Siemens, L&T, CG.

S&F in repairs, Switch disconnector fuse unit suitable for wall mounting with sheet steel enclosure, 100Amps capacity, TPN, 415 volts grade 50Hz with HRC DIN/Bolted fuse links complete all as specified.

All as per item No 80 above but 160Amp capacity. Make for item No 80 & 81: L&T/Schneider/Siemens/ C&S

Indu Electricals

ELEVATORS MAINTENANCE ENGINEER WORKS