Work of Bisalpur-Jaipur Water Supply Project Stage-II (Phase-I)

Amount

Supply, Installation, Testing and Commissioning including but not limited to, safe storage, protection, civil, works,erection, testing and commissioning of required to complete the works in all respects for the following Mechanical Items/Equipment .

Supply, installation, testing, commissioning of Vertical turbine Pumps at Intake Pumping Station (Bisalpur Dam) as Discharge 5120 m3/hr at 64 bowl head at 980 rpm and replacement/ augmentation of entire shafting with shaft protection tube and all line shaft bearing shall be replaced.Lower motor stool including thrust bearing shall be changed.Upper motor stool shall be used and PCD of new motors suitable for existing motor stool.Column pipe of 800 mm dia with efficiency enhancement coating to reduce friction losses for column length upto dischrge tee.Existing dischrge tee of 700 mm dia shall be retained including column pipe of 700 mm upto motor floor.

Supply, installation, testing and commissioning of motors by 3.3 KV,1200 KW/6P Vertical Flange Motors.

Supply, installation, testing and commissioning of FCMA soft starters of 1200KW

Supply, installation, testing and commissioning of incomer panel feeder rating to 3200 amp from existing 1250 amp

Dismantling of existing pumps,motors,soft starters,feeder panels,cables and other items in Intake pump house

Supply, installation, testing and commissioning of required sized cable in Intake pump house Stranded Compact Circular Aluminium Conductor, Conductor Screened with Extruded Semi Conducting compound,XLPE insulated, Insulation Screened with copper tape,Cores laid up,inner sheath of PE type, galvanised steel flat strip armoured and overall PVC Sheathed cable confirming to IS 7098/II/85 with latest amendments of 3.3 KV(E/UE) 3CX150 mm2

Supply, delivery at site with necessary packing, receiving, unloading, shifting, storing, installation, testing and commissioning of Horizontal Centrifugal Split Casting pumps at Surajpura Pumping Station (Surajpura), CI casing and casing ring, SS 316 impeller, SS 410 Shaft and shaft sleeve, coupling guard, common base plate, foundation bolts etc. complete with all respect as per scope of work & specification (625 KW HT motor for each pump shall be provided by the department without any cost) of Discharge 492 LPS & Head 77 m

Supply, delivery at site with necessary packing, receiving, unloading, shifting, storing, installation, testing and commissioning of Horizontal Centrifugal Split Casting pumps with motor at Renwal Pumping Station,CI casing and casing ring,SS 316 impeller,SS 410 Shaft and shaft sleeve,coupling guard, common base plate, foundation bolts etc. complete with all respect as per of scope of work & specification of Discharge 1369.60 LPS & Head 49 m

Providing, lowering, laying, aligning, fixing in position in pipe line,Resilient Seated D/F DI Sluice valves of approved make & design standard of following dia complete (including jointing & jointing material ) including all material, labour, testing and commissioning along with pipe line as per Technical Specification & as per direction Electrically Operated & SCADA Compatible class PN 1.6

Surajpura Pumping Station:- I D 700 mm

Renwal Pumping Station:- I D 1200 mm

Renwal Pumping Station:- I D 1000 mm

Providing, lowering, laying, aligning, fixing in position in pipe line, Resilient Seated D/F DI Butterfly valves of approved make & design standard of following dia. complete (including jointing & jointing material) including all material, labour, testing and commissioning as per Technical Specification & as per direction of Engineer.Electrically Operated & SCADA Compatible (PN 1.6 class)

Surajpura Pumping Station:- I D 700 mm dia

Surajpura Pumping Station:- I D1600 mm dia

Renwal Pumping Station:- I D 1000 mm dia

Renwal Pumping Station:- I D 2300 mm dia

Providing, lowering, laying, aligning, fixing in position and jointing in pipe line, DI Resilient Seated Dual Plate Check Valves inaccordance with BS EN 12334 or other relevant specifications of following dia (including jointing andjointing material),including material, labour, testing andcommissioning as per Technical Specifications and as per direction of Engineer(PN 1.6 class)

Surajpura Pumping Station:- I D 700 mm

Surajpura Pumping Station:- I D 1600 mm

Renwal Pumping Station:- I D 1000 mm

Renwal Pumping Station:- I D 2300 mm

Providing, installation, testing and commmissioning of following MS/DI/CI Dismantling Joints of 16 bar rating with tie rods as per technical specifications and layout drawings including jointing material like nuts,bolts,rubber gaskets etc. complete in all respect as per technical specifications and as per direction of Engineer.

Surajpura Pumping Station:- I D 700 mm

Surajpura Pumping Station:- I D1600 mm dia

Renwal Pumping Station:- I D 1200 mm

Renwal Pumping Station:- I D 2300 mm dia

Providing, installation, testing and commissioning of following Stain less steel AISI 304 Expansion bellows of 16bar rating with tie rods as per technical specifications and layout drawings including jointing material like nuts, bolts, rubber gaskets etc. complete in all respect as per technical specification and as per direction of Engineer.

Surajpura Pumping Station:- I D 700 mm

Renwal Pumping Station:- I D 1000 mm

Fabrication, supply of flanged/ plain ended MS pipe ( Epoxy paint both at inner & Outer face) made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/depths in trenches complete (excluding flanged jointing wherever required) including all material, labour, testing and commissioning including necessary earth work alongwith construction of thrust blocks, etc as per Technical Specifications and as per direction of Engineer

Surajpura Pumping Station:- I D 1600 mm

Renwal Pumping Station:-I D 2300 mm dia

Providing, installation, testing and commissioning of double girder EOT crane of given capacity with all accessories, complete in all respect as per the scope of work & specifications given in the tender document at following pumping stations.

Surajpura Pumping Station 10 Ton capacity

Renwal Pumping Station 20 Ton capacity

Tube Axial Fans Supply, installing, testing and commissioning of Tube Axial fan complete with tube casing, impeller, bird screen, necessary nut bolts, necessary transition piece and canvas connection for proper Installing, silencers on inlet and outlet and directly coupled TEFC squirrel cage, energy efficient (IE-2/ IE-3) induction motor mounted on vibration isolators suitable for 3 phase, 415V±10%, 50 Hz±5% AC supply complete as per technical specification The speed of the motor shall be less than 1450 RPM and the impeller speed shall be less than 1000 RPM and capacities based on minimum 1.0 inch (25mm WC) static pressure or to suit the system, shall be as follows:

Surajpura and Renwal Pumping Stations:- 14150 cmh @ 15 mm of wg total static (for pump room exhaust)

Surajpura and Renwal Pumping Stations:- 76500 cmh @ 25 mm of wg total static (for pump room supply)

Isolation arrengement of Clear Water Transmission where cathodic protection system is already installed to newly interconnected pipe line by means of using appropriate flange/ nutbolt / gasket at Surajpura & Renwal Pumping Station

Inter connection of Existing Clear Water Transmission Main with Newly laid MS pipe line with MS pipe of same thickness of existing pipe line . Work includes all material, Labor, machinery required & dewatering of trench and construction of thrust block as per requirment

Surajpura Pumping Station:- Delivery Header of I D 1600 mm dia

Renwal Pumping Station:- Inlet of CWR & Delivery Header of I D 2300 mm dia

Construction of Valve Chamber as per design & Specification at pumping stations at Surajpura & Renwal

Construction of Thrust Block as per design & Specification for Inter connection at Surajpura and Renwal Pumping Station

Preparation & Submission of Surge Analysis for all section of Raw Water & Clear Water Transmission Main duly approved by approved agency i.e IISC Banglore or any IITs & accordingly Providing, installation, testing and commissioning of Material & Equipment for Surge protection system as per specifications given in the tender document. ( for pipeline form Intake to Surajpura,Surajpura to Renwal and Renwal to Balawala)

supply Spares and T&P etc as per list at scope of work & specification for Strengthening & efficiency improvement of Transmission System

Supply, Installation, Testing and Commissioning including but not limited to, safe storage, protection, civil, works, erection, testing and commissioning of required to complete the works in all respects for the following electrical equipment (sr no. 24.01 to 40.03 & 69).

Transformer 16.5 MVA,33 /3.45 KV,ONAN, for Intake pump house with OLTC (+/- 10%,Taps at 1.25%), RMU and RTCC panel at Intake.

Transformer 5 MVA,33 /3.45 KV,ONAN,with OLTC (+/- 10%,Taps at 1.25%) and RTCC panel at CWPH Surajpura

Transformer 8 MVA,33 /3.45 KV,ONAN, with OLTC (+/- 10%,Taps at 1.25%) and RTCC panel at CWPH Renwal

3.3 KV Capacitor with SDF unit

At Intake

At Surajpura

At Renwal

Stranded Compact Circular Aluminium Conductor,Conductor Screened with Extruded Semi Conducting compound,XLPE insulated,Insulation Screened with copper tape,Cores laid up,inner sheath of PE type,galvanised steel flat strip armoured and overall PVC Sheathed cable confirming to IS 7098/II/85 with latest amendments of 3.3 KV(E/UE).3CX150 mm2 at Intake,Surajpura and renwal CWPH

Dismentalling of Existing equipment and Transporting to store of above Intake items as per direction of engineer incharge

33 KV Switchgear Outdoor Ring Main unit consisting of 2 LBS and 2 VCB.

At Surajpura CWPH

At Renwal pump house

Retrofitting of 3.3 KV switchgear components in the existing 3.3 KV Switchgear to make the existing switchboard suitable for proposed system at Intake

Feeder Modification Cost

Service Cost Feeder modifications

3.3 KV Indoor switchboard as per Single Line Diagram

At Surajpura.

At Renwal pump house

Transformer 1000 KVA,3.3/0.433 KV ONAN, with OCTC (+/-10%,taps at 2.5%) at Surajpura CWPH.

Transformer 630 KVA,3.3/0.433 KV ONAN, with OCTC (+/-10%,taps at 2.5%) at Renwal pump house

Reactance Type soft starters starters 3.3 KV motors

At Surajpura 625 KW.

At Renwal pump house 850 KW

Lighting Distribution Board .

At Surajpura

At Renwal pump house

Supply, Installation, Testing and commissioning of 110 volt Ni-Cd batteriies with DC Distribution board as per the following accessories.

Batteries comprises with 89 Cells At Surajpura and renwal CWPH

Dual Float Cum Boost Charge At Surajpura and renwal CWPH

Complete cabling system with HV & MV Cables, cable Trays, route marker, steel structure for cable trench,MS Pipes and accessories Stranded Compact Circular Aluminium Conductor, Conductor Screened with Extruded Semi Conducting compound,XLPE insulated, Insulation Screened with copper tape, Cores laid up, inner sheath of PE type, galvanised steel flat strip armoured and overall PVC Sheathed cable confirming to IS 7098/II/85 with latest amendments of 33 KV(UE) 3CX400 mm2 At Surajpura and renwal CWPH

Stranded Compact Circular Aluminium Conductor, Conductor Screened with Extruded Semi Conducting compound, XLPE insulated, Insulation Screened with copper tape, Cores laid up, inner sheath of PE type,galvanised steel flat strip armoured and overall PVC Sheathed cable confirming to IS 7098/II/85 with latest amendments of 3.3 KV(E/UE) 3CX400 mm2 At Surajpura and renwal CWPH

Complete cabling system with LV Cables, cable Trays, route marker, steel structure for cable trench, MS Pipes and accessories

at Surajpura

At Renwal pump house

Supply, Installation, Testing and Commissioning OF PLC, SCADA System comprising with the following as per system configuration

PLC Based Engineered Automation Panel for 176 DI, 144 DO, 24 AI with Power supply, comunication Modules. Panel Mounted 12 Inch HMI, Network Switch & UPS with Two SCADA Station. Hot redundant (GPRS & Wire) Industrial Grade Module, Antena.

At WTP SurajPura

At Suraj Pura Clear Water Pump House

At Renwal Clear Water Pump House

Centralized SCADA At MCC Room Balawala:-Industrial Rack PC for Engineering with minimum RAID-1 1 TB Hard disk in removable frame Hot swappable Configuration & data storage and archiving, Minimum Xeon-E3-1275 v3, 3.5 GHz, 8 MB Cache Processor 32 GB DDR3 RAM or higher version, 21” LED screen, mouse, keyboard, wiring, cables and all accessories with Latest Licensed windows server operating system & Licensed Telesever Engineering Software including Firewall Switch with ADSL Router or internet gateway,Industrail grade Layer 2 Mangaed Type Netwrok Switch,Furniture as required

Instrument Cables

Supply of electrically operated Non- Regulating Type Actuators for Isolation Valve compatible to be operated remotely through existing Master SCADA and manually also. Type: SAR 07.5 -F07, Protection Type: IP67, Torque Close - 30-60 Nm, Torque open - 30-60 Nm

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

400 mm dia

500 mm dia

Providng of electrically operated Regulating Type Actuators for Flow Control Valve (Butterfly Type/Plunger Type) compatible to be operated remotely through existing Master SCADA and manually also.Type: SAR 07.5 -F07, Protection Type: IP67, Torque Close - 30-60 Nm, Torque open - 30-60 Nm.

150 mm dia

200 mm dia

250 mm dia

300 mm dia

350 mm dia

400 mm dia

500 mm dia

700 mm dia

Providing of electrically operated Resilient Seated D/F Sluice valves as per IS 14846 with actuators of following din of approved make & design standard PN 1.0 class of following dia complete(including jointing & jointing material ) along with Motorised electrically operated actuator including all jointing materials with nut bolts., rubbet mats and giving satisfactory hydraulic field testing etc., complete as per specifications.

400 mm dia

500 mm dia

600 mmdia

700 mm dia

900 mm dia

1000 mm dia

Providing C.I. D/F butterfly valves with actuators electrically operated (IS: 13095) PN-1.6 class of following dia complete (including jointing and jointing material) of approved make with accessories and as per specifications and including all material as per Technical Specifications, drawings and as per direction of Engineer.

400 mm dia

500 mm dia

600 mmdia

700 mm dia

900 mm dia

1000 mm dia

Supply of DI/CI Resilient Seated Dual Plate Check Valve PN 1.6

400 mm dia

500 mm dia

600 mmdia

700 mm dia

900 mm dia

1000 mm dia

Supply of 33 KV HT VCB Trolley suitable and compatible to be installed in existing 33 KV HT Panel

Supply of 33 KV HT VCB Trolley, Type-3 AH3 315-2, 36 KV,1250A,31.5KA suitable and compatible to be installed in existing 33 KV HT Panel.

Supply of 1.2 Volts, KPL 58P Ni-Cd Batteries for SCADA at Pumping Stations under BJWSP

Supply of Ni-Cd Batteries 1.2 Volts VRPP 35 for Control Room at Central Park PS under BJWSP.

Supply of 24 V / 20 A single-Float cum Boost Battery Charger with integral DCDB & Card single phase SCr controller for PS & LCCs

Supply of 1 KVA UPS for SCADA & LCCs under BJWSP.

Supply of Batteries for LCCs 12 V, 28 AH

Supply of copper wound Transformers 33/0.433 KV, Three Phase, 50 Hz, DYN 11, ONAN type , Standard accessories with off load tap changer (+5% to -10% in steps of 2.5%), winding / oil --- temperature rise of 50°C/55°C first fill oil, having permissible No load loss and on load loss at rated votage & frequency conferming to ISS 2026 (Part- I to Part - II), latest ammended of continuous rating of 3000KVA

Assessment of structural sustainability of existing structure and sump study /analysis of new pumps at Intake

Construction Water Treatment Plant of 216 MLD output Capacity at Surajpura Headworks of Civil & structural work of all units,Mechanical works and Electrical & Instrumentationof WTP, as per scope of work & specification

Construction/Installation of 100 KW Solar Energy Generation Plant as per technical specification and SoW

At Surajpura

At Renwal

Design & Construction of RCC Clear Water Pump House of specified Plinth area with all fixtures at Surajpura capable of housing pumping machinery for supplying additional demand of 170MLD with space left for installation of pumps in future for 2051.

Design & Construction of RCC Clear Water Pump House of specified Plinth area with all fixtures, Transformer yard at Renwal to house 9 pump sets of discharge 1584 LPS and 50 m head.

Construction of Rectangular 30 ML capacity (exculding sump capacity) RCC Clear water Reservoir without partition as per contractor's own design and drawings as per relevant ISS/ specifications. The work includes investigation of SBC, preparation and submission detailed design and drawing (duly approved by MNIT/Govt. Engg. College for required capacity, raft, foundations, construction of plinth protection food grade epoxy paint on inner surface of tank, anti-carbonation paint on outer surface and testing for water tightness complete in all respect, including supply and fixing of CI D/F pipes, inlet, outlet, washout, overflow pipe, float valves, puddle collars, duck foot bends, pipe interconnecting the incoming and outgoing with all specials, water level indicator, finishing, testing & commissioning complete in all respect. If two (2) CWRs proposed under the contract require interconnection, the interconnecting pipe and provision of Buter Fly Valve shall also be in the scope of the bidder.

Misc. Civil work’s at Renwal and Surajpura

Supplying and fixing pre cast R.C.C. stones (M-15 mix) using one percent steel reinforcement, including finishing in cement sand mortar 1:3, earthwork, cement concrete 1:4:8 engraving letters and numerals, painting with enamel paint etc. complete as per IRC standard design. Size (20x20x120 cm) at Bisalpur to Surajpura to Balawala ROW PHED Land every 100 mtr distance both side.

Construction of 2 BHK quarters at Surajpura and Renwal as per Scope of work, drawing and specifications

Construction of 1 BHK quarters at Surajpura, Renwal & Balawala) as per Scope of work, drawing and specifications

Construction of un-reinforced, dowel jointed, plain cement concrete road 3 mtr-wide,150mm thick as per specification over a prepared sub base of 150 mm compacted thickness and consolidation by 8-10 tonne power roller to required camber and grade with 43 grade cement @ 400 kg per cum, coarse and fine aggregate conforming to IS 383, M30 & kerbstone with Construction of Open Surface Drain both side of road with 112mm thick brick masonry in CM 1:4,110mm thick base concrete 1:5:10, 37mm thick M-15 grade C.C. flooring ,12mm 1:4 cement plaster on all exposed faces of walls including top surface excavation & disposal of earth size of drain : (250mm drain,300mm Av. depth) at Surajpura and Renwal CWPH

Construction of Boundary Wall including Barbed wire fencing at Renwal and Surajpura as per the drawings & specification.

Construction of dormitory room having plinth area of 400 Sqm with all amenities, WC & bathroom cupbaords & all electrical and sanitary fittings. at Surajpura Head works and construction of two Nos Guard room having plinth area of 124 Sqm at Renwal as per specification

Display Board minimum 12X8 ft with LED light display with following letters, smaller display boards (6 ft X 4 ft) with LED Light for office, CWR, PS at Bisalpur Intake Surajpura & Renwal.

Construction of Rain Water Harvesting system at Renwal & Surajpura as per drawing & specifications

Landscaping with flower pots, fountain, road side patta development, land grading, land development, Grass development in different areas in Surajpura Campus & Renwal Campus.

Refurbishment work

Cement washing of old pulsators and other areas by Water proof colour cement based superior paint. (In this 13 Nos. Pulsator Clarifiers; Raw water Channel; Pulsator Distribution Chambers, clarified water channel, Clear water channel, sludge thickener units cement washing work from outside.)

roof top covering on walkways- MS truss structural shed with FRP sheet, total covered area 3 m X 800 m length = 2400 Sqm

Renovation of Inspection Bungalow as per Scope of work, Specification & direction of EIC. Work involes Modular kitchen, Wooden paneling, vitrified tile Flooring, Providing & Installation of projector , Dining table ,Sofa set counter platform development, Air conditioner & LED-TV

Renovation of Administrative building as per scope of work, specification & direction of EIC. Work involve wooden flooring. Providing Air Conditioner,necessary furniture projector with screen board etc.

ESR of 15 M staging for residential quarters at Surajpura as per department's specification

Sprinkler and drip irrigation system for Gardening of loan using re-cycled sludge water (after sludge drying bed) as per scope of work and specifications

Providing and fixing Stop Log at raw water channel and clarified water channel of 3.00 x 3.00 mt size approximately at WTP Surajpura as per direction of EIC

Provision of trolley mounted de-watering electric pump of reputed make of following capicity with necessary suction & discharge pipe arrangements of min.10 mtr Head. 750 Cum/ Hour-1 no. 250 Cum/ Hour-1 no.

Isolation of filter beds by installing sluice gates in pulsator clarified water channel

Alarm system for turbidity, color, ph, overflow of CWRs at Surajpura Headworks as per direction of EIC

Corrugat paint on existing pumps at Surajpura to improve their life & efficiency.

Supply & installation of dewatering auto electric Discharge 36 cum/hr and head 8 to 10 M capacity de-watering pumps in existing PS at Surajpura with associated civil works like dismantling of floor, construction of pit, arrangement of discharging water outside PS, etc.

Strengthening and improvement thickness of 200 mm dia MS stem pipes connecting existing CWM & RWM air valve pipeline by applying complete pipe system involving larger dia MS pipeline (Min thickness 12mm) with proper incasing, fabrication and protection work in clear water and raw water main line and finally tape coating for corrosion protection. The work of 200 mm dia MS stem pipes line thickness improvement Total 186 nos. Air valve In clear water line and 16 nos. air valve in Raw water line. The work also includes necessary Renovation/Restoration back to the original condition of damaged Civil construction if any. after necessary protection of air valve MS stem pipes.

Strengthening and improvement thickness of MS pipe Scouring pipe line/ISV Butterfly valve Bypass line/surge tank pipe line/surge shaft line by applying complete pipe system involving larger dia MS pipeline (Min thickness 12mm) with proper encasing, fabrication and protection work in clear water main and raw water main pipe line & finally tape coating for corrosion protection. The work of Scouring pipe line/ISV Butterfly valve Bypass line/surge tank pipe line/surge shaft line thickness improvement.The work also includes necessary Renovation/Restoration back to the original condition of damaged Civil construction if any & after necessary protection of MS pipe scouring pipe line/ISV Butterfly valve Bypass line/surge tank pipe line/surge shaft line. Items involved

Scour valve in RWM 5 no. & 32 nos. In Clear water main

ISV Butterfly valve bypass 2 no. in RWM & 19 no. Clear water main

Surge tank 1 nos. in RWM & 3 no. in Clear water main

Surge shaft 2 no. in RWM & 1 no. in Clear water main

CCTV Security system at Intake Bisalpur, Surajpura, Renwal & Balawala with NVR & display, camera and poles, and all accessories, etc. complete as per scope of work & specifications with online surveillance

Replacement of existing All lighting system with energy saving LED lights and smart metering system at Surajpura CWPH; Intake PS ; WTP Campus & Balawala PS and all building lighting system with required electrical and electrical structure modification works. The work including all ancillary items to modify from existing electrical system with required cable and spares. as per scope of work & specification

Office equipments/furniture as defined in Scope of Work

Any other items, accessories not covered/specified but essentially required to complete the above mechanical works on turn-key basis At Intake,Surajpur and Renwal CWPH (to be specified/enclosed by the Firm in a separate sheet )

Any other equipment required to complete the system but not covered above for Electrical Items on turn-key basis At Intake,Surajpur and Renwal CWPH . (to be specified/enclosed by the Firm in a separate sheet )

Bidder Name

Amount

SPML INFRA LIMITED

THE INDIAN HUME PIPE CO.LTD

TRIVENI ENGINEERING AND INDS LTD

LARSEN AND TOUBRO LIMITED

SPML INFRA LIMITED

LARSEN AND TOUBRO LIMITED

TRIVENI ENGINEERING AND INDS LTD

SPML INFRA LIMITED

LARSEN AND TOUBRO LIMITED

TRIVENI ENGINEERING AND INDS LTD