Comprehensive maint of DG set and other misc works at 19 Wing and 14 BRD area under GE (AF) Borjhar

Amount

Labour for Maintenence and servicing of DG Sets with AMF Panel of following capacities complete all as specified and as directed (i) Payment for emergency visit for rectifiying deffect and servicing of DG Set shall be measured seperately . (ii) Check the under mentioned Qty of DG set from the existing site and preparation of surface by the rust and dust and corrosion by cotton paper /wire brush before repair . (iii) Shifting old U/s spare parts from site to distance not exceed 30 Mtr all as directed. (iv) Cleaning of all dust around the DG Set by using of cleaning materials. (v) Cleaning of all the greasing nozzles / parts by using of emery paper and cotton waste etc. (vi) Carry out the servicing of said DG Set, Check the oil level of engine oil tupup the same set the tuning of engine if required. (vii) Painting with one coat of existing paint (through spray Gun) should be applied outer side of the engine, writting of Machine No with white paint, Including of RIM of the said DG Set (Trolly mounted) with black paint and inside of the engine with silver paint with marking of existing Sign should be carried out properly and matching with same. (viii) Minor spare parts like as rubber gasket, pins, key lock & removing of old engine oil etc shall be replaced under servicing without any extra cost and the proposed rate are excluding consumabale items (Filter, Lube Oil, Coolant)/Component repairing (such as FIP/Self Starter /AC Alternator,s Burning/ Battery Charging or Repairing.) shall be measured and paid seperately under respective item of this schedule as supply only and fixing charge shall be deemed included in the unit rate of this of schedule as'each job'. (ix) The repair/ servicing shall be carried out through authorised representative of ORIGINAL EQUIPMENT MANUFACTURER (OEM) only (x) Provide the visual maintenance and service supports to the AC Alternator. (xi) Work site area shall be cleaned properly.

DG Set of capacity 750 KVA (with AMF Panel) (Make- KOEL).(Site A and Site C) for emergency visit (DG Set-02 No,s)

DG Set of capacity 320 KVA (with AMF Panel) (Make- KOEL).(Site B) for emergency visit (DG Set-01 No,s).

DG Set of capacity 62.5/63 /100/125 KVA (Make- Kirloskar Grean) (125KVA -01 HQ, 100 KVA-03 (C Cell, 118 HU,Base Ops. (Zironi,59 Sqdn)for emergency visit (DG Set-06 No,s).

DG Set of capacity 10 & 35 KVA (Make- Kirloska Grean).(Zironi,Tech Pump House,PH No ,1,2, 3 and P H no-04 at mountain shadow,10 KVA -At Mountain Shadow=03 Nos,14 BRD -01 and 15 KVA -01 Nos at Airmen mess 19 wing) for emergency visit (DG Set-11 No,s).

All as per Item No 1.00 here-in-before, Labour for Maintenance & Servicing of DG Sets of following capacities complete all as specified and as dierected for servicing of DG Set.

DG Set of capacity 750 KVA (with AMF Panel) (Make- KOEL). (Site A and Site C) (DG Set-02 No,s)

DG Set of capacity 320 KVA (with AMF Panel) (Make- KOEL). (Site B) (DG Set-01 No's)

DG Set of capacity /100/125 KVA (Make- Kirloskar Grean) (125KVA -01 HQ, 100 KVA-03 (C Cell, 118 HU,Base Ops)(DH Set- 04 Nos).

DG Set of capacity 62.5/63 KVA (Make- Kirloskar Grean).(Zironi,59 Sqdn) (DG Set-02 No.s)

DG Set of capacity 30 & 35 KVA (Make- Kirloska Grean).(Zironi,Tech Pump House,PH No ,1,2, 3 and P H no-04 at mountain shadow) (DG Set-06 Nos)

DG Set of capacity 10/15 KVA (Make- Kirloskar Grean).(10 KVA -At Mountain Shadow=03 Nos,14 BRD -01 and 15 KVA -01 Nos at Airmen mess 19 wing) (DG Set-05 Nos)

Supply the following spare parts of DG Set of capacity 750 KVA.required for servicing of DG Set.

Engine oil filter element (Pre Filter cartridge) Cat part No D16.507.03.0.00

Engine oil filter element (Final filter cartridge) Cat part No DV8.072.108.0.00

Lub oil Filter (Cat Part No DV0.014.11.0.00)

Lub oil filter bypass

Air cleaner primery and secondary element Cat part No-F6.986.11.0.00

Air cleaner Safty element Cat part No-F6.986.12.0.00

Air cleaner Hose pipe with Clamp.

V Belt BX 1250 AR

V belt 2J8x58 Pitch 1550

Rotating rectified assembly.

Automatic voltage regulator

Water Pump

Joint between water pump hose

Battery charger for automatic panel.

Supply the following spare parts of DG Set of capacity 320 KVA. required for servicing of DG Set.

Fuel filter Cartridge

L.O Filter By Pass

L.O Filter.

Fuel filter

Air cleaner (filter) Safety

Air Cleaner (filter) primary

Air cleaner Hose pipe with Clamp.

V Belt 1520

V Belt Pitch AR 1170 SPG

Water Pump

Water pump Gasket

Rotating rectified assembly.

Automatic voltage regulator

Battery charger for automatic panel.

Supply the following spare parts of DG Set of capacity 100/125 KVA. required for servicing of DG Set.=04 Nos

Fuel Filter Primary

Fuel filter Secondary

L.O Filter

V Belt 1250

V Belt BX-48

Air cleaner Filter

Rotating rectified assembly.

Automatic voltage regulator

Water Pump Assy

Air cleaner hose pipe with clamp.

Radiator hose pipe with clamp.

Safety control valve. (for water saftey and oil safety)

Battery charger for automatic panel.

Supply a the following spare parts of DG Set of capacity 62.5/63 KVA.required for servicing of DG Set.=02 Nos

Primery Filter

Secondary filter

L.O Filter

V Belt.

V Belt for Alternator

Rotating rectified assembly.

AVR. (Automatic voltage Regulator)

Air cleaner hose pipe with clamp.

Oil Pump

Supply the following spare parts of DG Set of capacity 30/35 KVA. required for servicing of DG Set=06 Nos

Fuel filter Secondary

Fuel Filter Primary

L.O Filter

V Belt

Rotating rectified assembly.

Automatic voltage regulator

Air Cleaner hose pipe with clamp.

By pass filter.

Oil Pump

Air cleaner filter.

Supply the following spare parts of DG Set of capacity 10/15 KVA. required for servicing of DG Set.Total 05 nos

One Time filter kit (Diesel filter and oil filter)

Air Filter

V Belt

Rotating rectified assembly.

Automatic voltage regulator

Head Gasket Set

Fan Belt for dynamo/ alternator (auxiliary)

Kirloskar Bliss All as per Srl Item No 1.00, above for Maintenance and emergency visit of DG Sets of following capacities complete all as specified and as dierected for rectified of DG Set.

DG Set of capacity 62.5/63 /125 KVA (Make- Kirloskar Bliss) (125KVA -02 ,33 MCU 63 /62.5/45 KVA-02 at Mountain Shadow) for emergency visit (DG Set-04 No,s)

DG Set of capacity 15 KVA (Make- Kirloska Bliss ,At Armory 19 wing, for emergency visit (DG Set-02 No,s)

All as per Srl Item No 1.00 above Labour for Maintenance and servicing of DG Sets of following capacities complete all as specified and as dierected for servicing of DG Set.

DG Set of capacity 62.5/63 /125 KVA (Make- Kirloskar Bliss) (125KVA -02 ,33 MCU 63 /62.5/45 KVA-02 at Mountain Shadow) = 04 Nos

DG Set of capacity 15 KVA (Make- Kirloskar Bliss, At Armory 19 wing) =01 Nos.

Supply the following spare parts of DG Set of capacity 2x125 KVA. required for servicing of DG Set

FILTER kit (Oil Filter, Diesel filter, Turbo filter and Turbo filter O Ring Kit)

V Belt

Air cleaner Filter

Rotating rectified assembly.

Automatic voltage regulator

Water Pump Assy

Air cleaner hose pipe with clamp.

Radiator hose pipe with clamp.

Safety control valve.

Battery charger for automatic panel.

Supply the following spare parts of DG Set of capacity 62.5/63 KVA. required for servicing of DG Set

FILTER kit (Oil Filter ,Deisel filter, Turbo filter and Turbo filter O Ring Kit)

V Belt

Air cleaner Filter

Rotating rectified assembly.

Automatic voltage regulator

Water Pump Assy

Air cleaner hose pipe with clamp.

Radiator hose pipe with clamp.

Safety control valve.

Battery charger for automatic panel.

Oil Pump

Supply the following spare parts of DG Set of capacity 40/45 KVA. required for servicing of DG Set

FILTER kit (Oil Filter, Deisel filter, Turbo filter and Turbo filter O Ring Kit)

V Belt

Air cleaner Filter

Rotating rectified assembly.

Automatic voltage regulator

Water Pump Assy

Air cleaner hose pipe with clamp.

Radiator hose pipe with clamp.

Safety control valve.

Battery charger for automatic panel.

Oil Pump

Supply the following spare parts of DG Set of capacity 15 KVA.required for servicing of DG Set.

FILTER kit (Oil Filter, Deisel filter, Turbo filter and Turbo filter O Ring Kit)+B171

V Belt

Air cleaner Filter

Rotating rectified assembly.

Automatic voltage regulator

Water Pump Assy

Air cleaner hose pipe with clamp.

Radiator hose pipe with clamp.

Safety control valve.

Battery charger for automatic panel.

Oil Pump

Supply and fixing for engine stop solined switch for DG set of capacity 45/35/30/15/10 KVA as per existing make for DG Set - Kierloskar Green/Kirloskar Bliss

Supply and fixing for engine stop solined switch for DG set of capacity 125/100/63 KVA as per existing make for DG Set - Kierloskar Green/Kirloskar Bliss

Supply only engine oil 20W 40 for diesel engine driven generator in 50 ltrs container. Make - KOEL (Type- Premium)/ Eqvt to Castrol/ Indian Oil

Supply only coolant for diesel engine driven generator in 26 ltrs container. Make - KOEL (Type- K-Cool)/ Eqvt.

Supply only distilled water for diesel engine driven generator.

Supply and fixing for battery of Capacity 12V 180 AH Complete all as specified and as directed. Make: Exide New Express Cat Part No-FXPO-MHD-1800 Or equivalent

Supply and fixing for battery of Capacity 12V 150 AH Complete all as specified and as directed. Make: Exide New Express Cat Part No-FXPO-MHD-1200 Or equivalent

S & F for battery lead with terminal cable of copper conductor size 19 SWG and 90 CM long as in repair complete all as specified and as directed by Engineer -in- Charge

Suplly and fixing for Alternator fly wheel ring gear for DG set capacity 125/100/63 as per existing make.

Supply only power contactor 4 pole for 30/35/45 KVA DG AMF Panel Make: L&T Cat No CS 97017/ Suchnieder/Seimens

Supply and fixing for turbo charger repair kit for DG set of capacity 125/100/63 KVA as per existing make for DG Set - Kierloskar Green/Kirloskar Bliss.

Supply and fixing for turbo charger repair kit for DG set of capacity 45/40/35 KVA as per existing make for DG Set - Kierloskar Green/Kirloskar Bliss.

M&L shifting of 320 KVA DG Set from Site A to Site B, with disconeccting from existing site and make connection of new location with AMF Panel, earthing connection, cable connection etc and running test to be completed. Necessary T&P (Hydra/recovery, tailer) and labour, deemed to be including in the qouted rate.

M&L ECU flushing with suitable Software of 750 KVA DG Set with disconeccting from existing site and make connection with Laptop etc and running test to be completed.Necessary T&P and labour to be deemed including the quoted rate.

Taking out /Removing of u/s Self starter assembly complete for repairing to workshop replacing armature, winding with size copper enamelled wire, repair / servicing of commutator, replacing of carbon brush, complete servicing, greasing including re-assembling, re-fixing (testing, commissioning complete all as specified and directed including replacing of small worm out parts) of DG set of capacity 750/320 KVA (Make -KOEL)

Taking out /Removing of u/s Self starter assembly complete for repairing to workshop replacing armature, winding with size copper enamelled wire, repair / servicing of commutator, replacing of carbon brush, complete servicing, greasing including re-assembling, re-fixing (testing, commissioning complete all as specified and directed including replacing of small worm out parts) of DG set of capacity 125/100/63 KVA (Make -KOEL/Kirlosakr Bliss)

Taking out / Removing of u/s Self starter assembly complete for repairing to workshop replacing armature, winding with size copper enamelled wire, repair / servicing of commutator , replacing of carbon brush, complete servicing, greasing including re-assembling, re-fixing (testing, commissioning complete all as specified and directed including replacing of small worm out parts) of DG set of capacity 45/35/30/15/10 KVA (Make -KOEL/Kirlosakr Bliss)

Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelled wire complete servicing of commutator, replacing rotor complete, re-assembbliing testing commissioning complete all directed. of DG set of capacity 750/320 KVA (Make -KOEL)

Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelled wire complete servicing of commutator, replacing roter complete ,re-assembliing testing commissioning complete all directed. of DG set of capacity 125/100/63 KVA (Make -KOEL/Kirlosakr Bliss)

Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelled wire complete servicing of commutator, replacing roter complete ,re-assembliing testing commissioning complete all directed. of DG set of capacity 45/35/30/15/10 KVA (Make -KOEL/Kirlosakr Bliss))

Supply & installation PCB controller of AMF panel of DG Set as per existing make & type including taking down old unserviceable one all as specified and directed.

M&L for repairing of FIP for 10 to 45 KVA DG Set through FIP repair kit, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set- KOEL/ Kirloskar Bliss/Greaves Cotton/ Mahindra/ Cummins

M&L for repairing of FIP for 62.5/ 63/ 100/ 125 KVA DG Set through FIP repair kit, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set- KOEL/Kirloskar Bliss/ Mahindra/ Cummins

S&F Self Starter Complete set 12 V for 10-45 KVA Kirloskar/ Kirloskar Bliss/Mahindra/ Cummins make Gen Set incl replacement of cable of suitable size complete all as specified and directed.

S&F Self Starter Complete set 12 V for 63-125 KVA Kirloskar/ Kirloskar Bliss/Mahindra/ Cummins make Gen Set incl replacement of cable of suitable size complete all as specified and directed.

S&F Self Starter Complete set 24 V for 125-750 KVA Kirloskar/ Kirloskar Bliss/Mahindra/ Cummins make Gen Set incl replacement of cable of suitable size complete all as specified and directed.

M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel generator set of 10 to 30 KVA capacity and taking out the same at workshop and cleaning/ servicing the same by following process: a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator. b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator set c) Transportation to the installation, reconnection, testing & checking etc complete Note: Repairing such as brazing or soldering, replacement of tank, hoses pipe, clamps etc are deemed to be included in the qoated rate.

M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel generator set of 35 to 62.5/ 63 KVA capacity and taking out the same at workshop and cleaning/ servicing the same by following process:- a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator. b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator set c) Transportation to the installation, reconnection, testing & checking etc complete Note: Repairing such as brazing or soldering, replacement of tank, hoses pipe, clamps etc are deemed to be included in the qoated rate.

M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel genrator set of 100 to 125 KVA capacity and taking out the same at workshop and cleaning/ servicing the same by following process:- a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator. b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator set c) Transportation to the installation, reconnection, testing & checking etc complete Note: Rrepairing such as brazing or soldering, replacement of tank , hoses pipe, clamps etc are deemed to be included in the coated rate.

M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel generator set of 750 KVA capacity and taking out the same at workshop and cleaning/ servicing the same by following process:- a) Spray the hot water or steam to remove dirt, dust or even insects which are accumulated in the radiator. b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator set c) Transportation to the installation, reconnection, testing & checking etc complete. Note: Minor repairing such as brazing or soldering, replacement of hoses, pipe, clamps etc are deemed to be included in the qoated rate.

Supply and fixing for turbo charger repair kit for DG set of capacity 125/100/63 KVA as per existing make and cat No (For any Make of DG Set- KOEL/Kirloskar Bliss).

Supply and fixing for turbo charger repair kit for DG set of capacity 45/40/35 KVA as per existing make and cat No(For any Make of DG Set- KOEL/Kirloskar Bliss).

Supply and fixing for turbo charger repair kit for DG set of capacity 750/320KVA as per existing make and cat No,(For any Make of DG Set- KOEL).

M&L of Cooling Blower Servicing & Repairing of DG Set of capacity 10/15/30/35/45/63 KVA all as specified and directed

S& F of Flexible pipe for fuel pump to PT pump with benjo nut , bolt & washer for Dg Set of capacity up to 750 KVA

S & F of Flexible pipe for disel tank to filter with benjo nut, bolt & washer for Dg Set of capacity up to 750 KVA

Labour for Dismantling/strip opening of 100 KVA DG Set for repairing/ovehauliing complete , re-fixing /reassembling complete including testing commissioning all as directed. Note: (a) The above repair/overhaul shall be carried out through authrised representative of OEM. (b) The spare parts required for repairing /overhaulling shall be measured and paid under relevent items.

Supply only under mentioned item for required against item Sr No 176.00 (Overhaulling of 100 KVA DG Set)

Cyl. liner

Piston Assy.

Main Bearing

C.R. Bearing

Small End Bush

Cam Bush

lnlet & Exh. Valve Pair

Valve Guide

Valve seat Inlet

Valve seat Exh.

Valve collet

Valve Seal

Valve Spring

Wire Snap Ring

Cup for valve spring

Valve Tappet

Thrust Washer

Set Of O Ring

Set Of copper Washer

Set Of Joint

Cyl. Head Gasket

Water Pump

LO. Filter

Primary Element

Secondary Element

RRA Assly.

Rocker Adjusting Screw

V.R. Toe

Expansion Bellow

Thermostate Element

Air cleaner

V Belt1250

Thermostate Bypass Hose

VBeltBX-48

Hose Radiator wt.Pump

Hose Pipe to Wt.Pump

Oil Seal (GE)

Oil Seal {FEW}

Hose forT,C.

Hose Clamp

Hose for Air cleaner

Jupiter Hose Clamp

L.O.P. Sensor

Sendor Unit

Coolant Temp. Switch

Stop Stenoide

Self starter 12V

Starter Ring

S.S. Jointfor Exh.Manifold

R Ring

Joint for T.C.

Joint for Extn. Silencer

Bush for Injector

lnjector Washer

Return Valve

Fuel Pipe

Fuel Pipe (Feed pump to filter)

Fuel Pipe Filter to Pump

Leak of Pipe

Banjo Bolt

Banjo Bolt 19 No

LO. Supply Hose (FIP)

Special Banjo Bolt

Banjo Bolt Stainer Type

Plate Type L.O. Cooler

Hose 70mm

lub Oil Pump

Plain Washer

Spring Washer

Charging Alt Repairing

Crankshaft Grinding & Polishing, Main Bearing Setting

Cyl Hard Repairing & Valve Grinding

Con Rod Assly Checking & SE Bush Fitting

Silencer Assly Repairing

SWASTIKA ENGINEERS AND AGENCIES (BID ID -3073704)

KUNDAN ENGINEERS AND BUILDERS (BID ID -3068958)