Structural repairs and replacement of corroded/loose rivets & other steel members and painting of track girder bridges in various section(CSMT-CLA, CLA-TMBY, TNA- VSH) of Mumbai division.(09 bridges)

Supply, fabrication and erection of steel members to replace existing corroded members of built up section made up of MS plate, angles, channels of different thickness and sizes including painting with one coat of ready mix paint Zinc Chromate priming to IS:104 followed by one coat of ready mix paint red-oxide Zinc Chrome priming paint to IS:2074. Structural steel should 1 conform to IS:2062 E250- Grade'B0'. Fabrication and erection to be as per existing design initially by bolts and nuts and finally by rivetting during the sanctioned traffic block. Rate includes cutting of new steel work, removal of rivets by drilling, dismantling of any existing members required for inserting fabricated members, fixing of new fabricated built up members with all tools, plants, labour, consumables, machinery and accessories etc. Work will be executed as per IRS:B 1-2001. Note: Painting shall be paid extra under relevant item.

Supplying and changing of corroded worn-out and loose rivets of any size at any location of the bridges with or without traffic blocks including all tools, plants, machinery complete in all respects. For Rivets of size up to 25mm dia.

Painting of cleaned plate/composite bridge girders including all scaffolding along with 3 provision of Jhoola / hanging scaffolding ladders etc. where required. With one coat ready mix Zinc Chromate conforming to IS:104 with DFT of 25-30 Microns followed by one coat of Zinc Chromate red oxide conforming to IS:2074 DFT of 25 Microns

Painting of cleaned plate/composite bridge girders including all scaffolding along with provision of Jhoola / hanging scaffolding ladders etc. where required. With two coats of Aluminium paint in dual containers conforming to IS:2339 with DFT of 15 - 20 Microns for each coat.

Earthwork in excavation by mechanical means (Hydraulic Excavator)/Manual Means 5 for foundations and floors of the bridges, retaining walls etc. including setting out, dressing of sides, ramming of bottom, getting out the excavated material, back filling in layers with approved material and consolidation of the layers by ramming and watering etc. including all lift, disposal of surplus soil up to a lead of 300m, all types of shoring and strutting with all labour and material complete as per drawing and technical specification as directed by Engineer in charge. Note: This item will be used for excavation work in connection with other miscellaneous works also like side drains, foundation for OHE masts and other miscellaneous structures in connection with Gauge Conversion, Doubling, New lines. All kinds of soils

Providing and laying in position Plain cement concrete of specified Nominal Mix for 6 miscellaneous works like side drains, foundation for OHE masts and other miscellaneous structures excluding the cost of Cement, centering and shuttering - All work up to plinth level : 1:1½:3 (1 Cement: 1½ coarse sand (zone-III) : 3 graded stone aggregate 20 mm nominal size)

Supply and using Cement at Worksite Ordinary Portland Cement 53 grade of approved brands/makes

Centering and shuttering including strutting, propping etc. and removal of form for : 8 All types of bridge sub-structures, e.g. pier, abutment, wing wall, retaining wall, RCC box type foundations, Abutment cap, Pier Cap, Inspection Platform & Pedestal over Pier cap, Fender wall, Diaphragm wall etc. up to 5m above ground level

Metallizing of steel work of girders with sprayed aluminium after surface preparation by Sand/grit blasting, followed by one coat of etch primer (IS:5666) & one coat of Zinc Chrome 9 primer (IS:104) and two coats of aluminium paint (IS:2339) with all labour, T&P and material as a complete job duly conforming to all relevant specifications and process given under Clause 39 of IRS- B1-2001. Note: Nominal Thickness of sprayed Aluminium coating shall be 150 microns. DFT of Zinc chrome primer shall be 25-30 microns and DFT of each coat of Aluminium paint shall be 12-14 microns. For maintenance work under running traffic

Surface preparation of steel work of bridge plate/composite girders by cleaning with 10 scrappers and/or wire brushes to remove all rust and loose or perished paint to prepare perfectly clean & dry bare metal surface free from all dirt/foreign material & ready for initial coat of paint for new or existing steel girders. Rate includes cost of labour, consumables, brushes, tools & plants, ladders, scaffoldings, jhoola, hanging scaffolding staging etc. Existing girders with old paints

Surface preparation for painting of bridge plate/composite girders and other steel 11 structures where the finishing coat shows signs of deterioration; but primer coat of paint is sufficiently in good condition and there are no signs of rusting etc. Surface shall be cleaned free from oil grease, scaling and other foreign matters without disturbing the primer coat {Rate includes cost of labour, consumables, tools & plants, scaffolding, jhoola, ladder etc.}