Supply, installation, testing and commissioning of electro-mechanical equipments/IRP at water supply scheme Kumar Mohalla Wachi

Amount

WSS Kumar Mohalla Wachi (Adv. Cost: Rs. 55,44,000/-)

Iron Removal Plant: Design, Supply, installation testing & commissioning including 5 years operation & maintenance of Iron Removal Plant with all allied works confirming to relevant BIS/IS code. The job shall include cost of all necessary allied and required items connections, valves, electromechanical work, pipe network including civil works as per requirement of site. The agency shall have to submit detailed design/ constructions and shop drawings for approval to the department before execution of works. All the equipment and item installed shall be from reputed and standard manufacturers, suppliers with proven track records approved by required technical data sheets, certificates from authorities and third-party inspections report before dispatch and installation. The quantity of water to be treated is Minimum 6.30 litres per second (LPS). The iron content in raw water is 5.0 mg/L ,however, the agency has to conduct a fresh physio-chemical analysis of water sample of production tube well before execution of works. The iron removal plant should remove Iron either below or up to WHO standards (≤ 0.3ppm). The treated water from plant should be as per IS 10500/2012 norms. Specifications as per SBD 105

The contractor shall provide all the material such as filter media, oxidising media, chemicals, disinfecting chemicals lubricants, pipe breakage (if any) replacements as required for smooth operation of the plant for a period of 5 years. The contract shall include all kinds of consumables required for smooth operation for a period of 05 years which shall be borne by the contractor and have to be supplied and fitted/installed by the contractor from time to time and as and when required. Cost on account of 05 year operation & maintenance of plant involving engagement of sufficient No. (minimum three) of skilled / trained person in the said field, who shall be responsible for exclusively operating and maintaining the plant for first three months and subsequently engagement of at least one number of skilled labour for the next six months and subsequent yearly inspections by experts besides imparting training to the staff to be posted by the department at the said plant and the contractor shall comply with the portions of all labor laws & rules framed there under, repair/ replacement cost, daily water quality analysis, chemical cost, grease, m-oil, annual painting of structures, water quality recording ,training of departmental employees etc shall be included in the contract on SITC/Turnkey Basic. The defective parts shall have to be replaced by the agency / manufacturer during the contract period. The turnkey job shall include all kinds of consumables and spares required for smooth operation for a period of 05 years and have to be supplied and installed by the contractor from time to time and as and when required. The firm has to attend the site immediately as and when the quality of water is found to be below acceptable norms. Specifications as per SBD 106

Construction of CGI Color Coat Sheeted angle iron shed 8m x 4m x 4m and cement concrete base for IRP as per load bearing capacity. The CGI shed with all sides closed and as per layout of the plant and site requirement and shall be complete with suitable doors, windows, roofing, complete in all respects Earth excavation work of Foundation Size = 8.3mX4.3mX0.3m

Providing and laying of dry stone soling hand packed in trenches. 1 foot (0.3m)

P/L of (1:1.5:3) mix cement concrete including loading and unloading.External Block 8.3mX0.456mX0.61mX 2No+ 3.4mX0.45mX0.61mX2 No

Providing and laying of soling stone including manual compaction 7.39mX3.39mX0.456m

P/L of (1:2:4) mix cement concrete including loading and unloading. Size=7.39mX3.39mX0.15m

P/L of (1:1.5:3) mix cement concrete including loading and unloading. External Block Size=8.3mX4.3mX0.1m

Centering and shuttering including strutting , propping etc. and removal of form work for: Foundation, footings, bases for columns Size= 2X{8.3+4.3}X0.61= 15.37 & 2{7.39+3.39}X0.61=13.15

P/L of 12 mm thick plaster in 1:4mix Size= 8.3X4.3=35.69 2x8.3x.61+2x4.3x.61=15.4

Construction of Ramp of following specifications:- Earth excavation work of Foundation Size = 1.83mX1.83mX0.3m

Providing and laying of dry stone soling hand packed in trenches. 1 foot (0.3m) Size=1.83mX1.83mX0.3m

P/L of (1:2:4) mix cement concrete including loading and unloading. Size=1.83mX1.83mX0.61mX0.5

Centering and shuttering including strutting , propping etc. and removal of form work for: Foundation, footings, bases for columns Size= {2X1.83+2X1.83}X0.61

P/L of 12 mm thick plaster in 1:4mix Size= 1.83X1.83+0.61X1.83

Fabrication of CGI shed by way of providing structural steel in built up sections, trusses and frame work including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete welded. Angle Iron Structure of 8m x 4mx4m size Shed.

Providing and fitting of anti bird iron net with square mesh around CGI shed to top 0.60m height for avoiding birds to enter inside shed.

Providing and fitting of semi transparent white Fiberglass corrugated roofing sheets(FRP) 2.0mm thick on sides of shed.As Per JKSOR Code No: -12.22.1

Providing corogated G.S. sheet roofing including vertical / curved surface fixed with polymer coated J or L hooks, bolts and nuts 8mm dia. with bituman and GI limpet washers filled with white lead including a coat of approved steel primer and two coats of approved paint on overlapping of sheets complete ( upto any pitch in horizontal / vertical or curved surface) excluding the cost of purlins, rafters, and trusses and including cutting to size and shape wherever required 1.25mm thick with zinc coating not less than 350grm/sqm.

Providing ridges or hips of width 60cm overall with plain GS sheets fixed vwith polymer coated J or L hooks bolts and nuts 8mm dia GI limpet and bituman wasger complete 0.63 mm thick with zin coating not less than 275grm/ sqm

Providing and fitting of 2m wide, 3.4m in height MS Rolling Shutter having the horizontal slates hinged together and is raised to open and lowered to close it.

Providing and fitting of, DN 80 mm PN 1.6/16Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units . The body and bonnent of the valve shall be of ductile iron, wedge with fully vulcanized EPDM rubber(Approved for drinking water) and NBR seal. The Gate/Sluice valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions It shall have electrostatic epoxy coating(approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job.

Providing and fitting of DN 80 mm PN 1.6/16Ductile Iron double flanged, Slanted seat swing check valve( NRV) as per IS 5312. The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber(Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions. It shall have electrostatic epoxy coating (approved for drinking water) both inside and outside of the valve. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with Rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job.

Providing and Fitting of 3.5-Core, XLPE, 1.1KV LT grade 50 square mm Armoured Aluminium Cable of various sizes conforming to IS: 7098 part 1st as service line from the HT transformer to control panel including necessary thimbling, crimping, taping etc.

Providing and fitting of 3-Core flat 16 square mm submersible copper cable conforming to IS: 694 (Part 1st) – 1964 & IS: 694 (Part 2nd) - 1964 for Submersible Pumping Unit and other electrical Equipments . The cable connections terminal shall be fitted with copper thimbles of required size. :

Providing and fitting of 25 mm square single core copper cable for intwrconnecting various electrical gadets as per IS 694: 2010 along with necessary thimbling etc

Supply, installation of 6 kg Co2 type fire extinguisher manufactured as per IS:15683 OF 2006 with IS mark and comply with DGMS(Approval) . The co2 extinguisher should be suitable for class B & C fire and also for fire involving electrical equipments. the cylinder used for fire extinguisher shall be approved by protroleum and explosive safety organization(PESO) as per gas cylinder rules 2004 and as per IS: 7285 of 2004. The body should be made of seamless steel (manganese) confirming to IS:7285 with IS mark and should be provided with squeeze grip nozzle and should be filled with co2 confirming to IS : 15222 of 2002 with certificate. The extinguisher shall be provided with manufactures test certificate and hydraulic test certificate by BIS from PESO.

Illumination of Premises: Providing and erection of 9 Mtr long Hot Dip Galvanized octagonal pole (single Section) with bottom 150mm, top 75mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items. 1) 3 Way Terminal Connector 20 Amp. 2) 3 No MCB 8 Amp. The job includes fabrication, providing and fitting of three arm GI structure at the top having 120˚ angle between arms and each arm having 15˚ inclination with respect to horizontal plane. Each arm should be of 2’ length and size and shape appropriate as per requirement of the luminary. The job also includes providing and fitting of required length of flexible multi strand 2 mm copper wire from each terminal connector to each holding arm. The pole is mounted on 1:2:4 Cement concreting of size not less than 2’x2’x6” ( cost of concreting not included in the job) using 04 No anchor bolts of required size not less than 7” in length. The complete job includes earthing in GI Electrode as per relevant IS Code

Providing, installation, testing and commissioning of area lighting 120 Watt LED (Street Light Type) on top of octagonal pole vide item No.36 Having following specs: Input: 90-240 V 50 Hz Power Factor: >0.9 Colour Temperature: 4K - 6.5K Beam Angle: 120˚ - 170˚ Lumens: >12000 Operating Temperature: -20˚C to 60˚C The LED is pressure die cast aluminum housing with power coated finish and having Ingress Protection up to IP-68. The LED is properly fitted on the arm of the pole and connected to the copper wire as provided in the high mast pole

Providing Laying and connection of 2Cx10 mm² XLPE Aluminum Armored Cable from the connector of high mast pole to the stabilizer. The job includes underground laying or overhanging and thimbling as per requirement and directions of the site in-charge.

Providing and installation of Junction Box with DP 32 A MCB to serve as Main switch for LED Lighting. The job includes making of electric connection to the circuit.

Providing, Installation and testing of 2KVA fully automatic voltage stabilizer with input voltage 70-240 V and output 220 V. The stabilizer shall be installed and connected to the electric circuit as per location provided by site incharge.

Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter (Make: Reputed) including Providing / Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. (Make: Reputed) with 2-core 6mm2 Cu wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3-pin plugs etc of reputed make for proper fitment and installation of the item.

Miscellaneous Items

Providing, laying & fixing with adhesive/bonding material of insulation rubber mats on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture free. The mats shall be as per IS 15652:2006 & shall have the following specifications: - Composition: Rubber (synthetic mats for electrical purpose) Thickness: - 2.5mm Size: - 1M wide. Make: - Reputed The rubber mats shall be accepted with manufacturers test certificate

TOOL KIT For Maintenance: - The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below shall be of Reputed make: SPECIFICATIONS AS PER TECHNICAL ANNEXURE OF SBD

Fabrication of 6’ x 6’ angle iron bed by way of providing and fitting of Structural steel in built up sections , trusses and framed work, including cutting , hoisting , fixing in position and applying a priming coat of approved steel primer all complete welded

Providing and fitting of 19 mm thick multilayered ply sheet of size 6 x 3 feet , 2 nos including cutting , fixing all complete including painting of the play sheet by one coat of primer and two coats of enamel paint

a) Providing of good quality bedding for night stay/Shift consisting of: - i) Mattress with warm cover size 6'x3' (6Kg)- 02 No’s ii) Quilt with warm cover size 5'x8' (6Kg)- 02 No’s iii) Pillows with covers - 02 No’s iv) Single bed warm blankets with one sided Fur- 02 No’s The filling material for mattress, quilt and pillow shall be of good quality cotton b) The job also includes providing of pressure cooker 5ltr 02 No’s, Steel patila( utensil) 5ltrs 02 No’s, cooking heater 01 No., room heater 01 No., steel buckets 10 litre capacity 01 No., Plastic bucket 10 litre capacity with Mug 02 No’s each, steel glasses 06 No’s, steel Plates with large spoons and bowls 03 No’s each, Cup and Saucer set (01 No. Set) and, 5kg Gas cylinder with burner/ stove. All the utensils shall be of Prestige, Pigeon, Wonder chef, United, Futura make. The job also includes providing of thermo-cool 15’x12’ along with excel matting of 15’x12’ size. The job also includes providing of unbreakable Plastic Chair table set consisting of chairs 04 No’s, extra heavy Table 01 No. of Samruddhi/ Neel kamal/Supreme /Anmol Make. The job also includes providing of good quality safety Door locks (03 No’s) of Godrej, Link locks, Thapar make.

Providing of solar/ electrical lantern chargeable on both solar & electrical 220v supply.

Providing of bamboo ladders 18 feet long along with 15 feet long Link rods and HT Glove pair (01 No each)

Providing of 1 KW heat convector for operators for winter season.

Providing and fitting of 01 No. LED (scroll type) sign board fabricated out of stainless steel and metal showing the names of water supply scheme and the Department. Size: 6’×1’6”

Providing and fitting of 01 No. angle iron/sheet metal board duly painted showing various specifications of the mechanical and electrical equipments installed at site. Size: 4’×6’ out MS ANGLE OF 40X 40X 5 of 36 rft and MS sheet of 1 mm thick total weight of 50.16 kgs

Electric Substation Works

Supply, installation, commissioning and Creation of pole mounted , outdoor type 63 KVA Electric Sub Station as per the technical specifications given here under - Specifications conforming to IS : 1180 (Part 1) 2014 with latest amendments . Type: HT/LT Transformer Type of cooling: ONAN. Operating conditions: Input =11000 volts Output =433 volts AC supply in 3- phase. Terminals: Input=3 No. HT bush rods with insulators, washer, nuts etc. Output=4 No. LT bush rods switch insulators, washers, nuts etc. Core: The core shall be of high permeability to reduce core losses and the strips shall be of suitable size and gauge. Transformer Coils: Suitable number of HT and LT coils in each leg of the core. The transformer coils shall be fabricated out of superior quality aluminum wire/strips, properly wound. The HT transformer is completely filled with suitable grade transformer oil up to required level. The job includes carriage, and all leads and lifts involved. The HT transformer shall be of reputed make from an ISO certified company as per relevant standards and a test certificate shall be provided before installation. The transformer shall also be provided with breather fill with silica jel crystals , conservator with oil level indicator , explosion vet and adequate radiator fins/ Tubes. The impedance of transformer shall be as per IS:1180 (Part 1) 2014 with latest amendments. NOTE: The scope of the work shall include obtaining of necessary inspection/clearance certificate from the concerned department for all the required equipment. The testing and commissioning shall be completed only after obtaining above certificate.

Providing and fitting G.I Channel /Angle/ Flat of sizes including clamps

Supply, Installation, Testing and commissioning of Polymeric Gang operated Air break switch, outdoor type, triple pole, suitable for vertical installation, single break provided with locking arrangement at both ON and OFF position consisting of HT post double insulator, copper or copper alloy high pressure heavy contact assembly, rod with bearings , operating handle and 2 length of 32mm dia. GI pipe conforming to IS 1818 1961, 06 No. of insulators, rated voltage 11KV 200A complete as per IS specs.

Supply, Installation, Testing and commissioning of 11KV polymer fuses Set Horn Gap 3-phase 200 A suitable for vertical installation .

Supply, Installation, Testing and commissioning of Gapless Surge arrestor station class, 10KA, 9KV, LA With polymer housing , Station Type .

Supply and fitting of 11 KV polymeric composite pin insulator 12 KV, 5KN, Lighting impulse 75KV Positive, and 80 KV Negative , creepage distance 320 mm

Supply, installation, errection of 9 mtrslongH.T pope of specifications ST- 410 (sp-33) . the job further includes drilling of holes for installation of various accessories .wherever required the job further includes G.I wire earthing of pole as per REC standard .

P/F of Galvanized nuts, bolts of various sizes as per site requirement.

P/F Danger Plate with clamps

Providing and fixing G.I Barbed wire for anti climbing/ anti-climbing devices

Providing and fitting of Galvanized stay set with 50 X 8 mm Stay Clamp , Guy insulator (2no.), Anchor plate (200X200X6mm) , nuts and bolts , 2 N0- turn buckle , 1.8 m long , 16 mm diameter solid G.I stay rod & 7/3.15 mm dia. G.I stranded wire complete.

Painting of poles Red oxide

Painting of poles Aluminum paint

Providing and fitting of ACSR as per IS 398 (part-2) 1996 for 50 sq.mm ACSR (Galvanised steel reinforced) for fitment of various accessories

Supply, Installation and Testing of 35 Sq mm XLPE Aluminum H.T cable (ABC type) of 11 KV grade with following specs. Size (cross sectional area in sq mm) = 3×35 Phases: Red, Yellow, Blue

Providing and fitting of suspension/ tension clamp with Eye Hooks required for holding of 3 – Core, 35 Sq. mm H.T AB Cable.

P/F of 11 KV cable termination kit for connecting 35 Sq mm XLPE cable (ABC type) with the existing HT line near tapping point and HT transformer.

P/I/T/C of LT 3 phase, 4 wire, Prodigy meter of capacity 40-200 Amp, 415 V, 50 Hz preferably of Secure make with all accessories & fittings, cabling required as pe site requirement.NOTE:- The job includes complete charging of subsation which includes getting clearnace from PDD and sealing of meter etc.

P/I of earthing station for 63 KVA electric substation, LT panel and stabilizer comprising of company fabricated earthing electrode as per IS: 3043. The job includes Auguring of bore of required dia/depth for installation of electrode along with backfill compound mixed with soil and all other items required thereof for achieving the best result. The job includes connecting of electric gadgets through GI strip as per relevant standards. Safe earthing electrode size : 80 mm dia , Length : 2000 mm Back fill compound : 30 kg

Earthing complete by GI pipe 40mm or GI rod 3 m long through GI strip 25x3mm

Providing and fitting of LT Distribution box for H.T transformer with MCCB For incomer and SFU for outgoing circuits, the capacity of H.T Transformer is 63 KVA

Earth work in excavation by manual means in trenches for foundation, drains, pipes, cables (not exceeding 1.5 m in width) and for shafts, wells, cesspits and the like not exceeding 10 sqm on plan, including dressing of sides and reaming of bottom lift upto 1.5 m, including getting out excavated earth and disposal of surplus excavated earth as directed. all kinds of soil.

Providing and laying of soling stone including manual compaction

Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centring and shuttering . all work upto plinth level with 1: 2 :4 mix (1 cement, 2 coarse sand, 4 graded stone aggregate 20 mm nominal size)