REPAIR/ MAINT OF DG SET ANDCONNECTING ALLIED NETWORK UNDER AGE(I) AF MANAURI

Amount

M&L for preventive maintenance, overhauling, servicing, cleaning etc all for required to DG set capacity 100 to 125 KVA located in E/M installation in AOR including supply and replacement of fuel filter (primary and secondary all) oil filter, by pass filter packing material/ gaskets, high pressure GI fuel pipe with both end union ,bolt washer, cleaning to air cleaner with replacement of air cushion pad etc in original manufacture as per existing including cleaning to oil sump using Kerosene oil after drain out old unsv oil & testing, commissioning etc all as directed Note: Engine Oil shall be measured & paid separately under respective Items (ii) Quoted rate shall be including time / tapper setting, repair to leakage etc all required work for making serviceable.

All as per item No.1 above but for capacity 40 to 63.5 KVA DG Sets.

All as per item No.1 above but for capacity 10 to 30 KVA DG Sets

S&F in replacement of under mentioned spares against srl No 4.01 to 4.50 in original manufacture ISI marked with existing specification make model suitable for DG set capacity 10 to 125 KVA Note:- Quoted rate shall be including cost of open and re-assembling, testing etc to engine. Make:- As per DG set installed at location i.e. for Kirloskar/ Crompton Greaves/ Cummins etc.

Radiator and water pump fan belts (set of two) suitable for 100 to 125 KVA DG Set

Radiator and water pump fan belts (set of two) suitable for 40 to 63.5 KVA DG Sets

Radiator and water pump fan belts (set of two) suitable for 10 to 30 KVA DG Set

Water pump connecting hose pipe in existed dia suitable for DG set capacity 63.5 to 125 KVA with clamp, nut, bolt, washer etc

Water pump connecting hose pipe in existed dia suitable for DG set capacity 10 to 40 KVA with clamp nut bolt washer etc

Air cleaner filter with air breather pad in existed size suitable for DG set capacity 63.5 to 125 KVA with clamp, nut, bolt, washer etc

Air cleaner filter with air breather pad in existed size suitable for DG set capacity 10 to 40 KVA with clamp nut bolt washer etc

Water pump assembly complete with mounting bracket impeller motor and pump with capacity etc all as per existing suitable for DG set capacity 63.5 to 125 KVA

Water pump assembly complete with mounting bracket impeller motor and pump with capacity etc all as per existing suitable for DG set capacity 63.5 to 75 KVA

Opening, dismantling, disconnecting to fuel injector of DG set engine cap 125 KVA (set of 04 cylinder) and calibration in authorised workshop on high pressure including replacing to nozzle with nozzle plunger in OEM including re-assembling connecting testing complete all as specified and directed.

High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 125/100 KVA

High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 63.5 to 75 KVA

High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union ,fuel passing bolt washer suitable for DG set capacity 10 to 40 KVA

Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union ,fuel passing bolt washer suitable for DG set capacity 100 to 125 KVA

Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union ,fuel passing bolt washer suitable for DG set capacity 62.5 to 100 KVA

Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union ,fuel passing bolt washer suitable for DG set capacity 10 to 40 KVA

Solenoid motor assembly for self-starter in existing make model rating including connecting lead with copper thimbles, nut, bolt, washers suitable for 100/125 KVA DG Set

Solenoid motor assembly for self-starter in existing make model rating including connecting lead with copper thimbles nut, bolt, washers suitable for 62.5 /75 KVA DG Set

Solenoid motor assembly for self-starter in existing make model rating including connecting lead with copper thimbles nut, bolt, washers suitable for 10 to 40 KVA DG Set

Thrust washer with seat for rating 62.5 to 125 KVA DE set

Thrust washer with seat for rating 10 to 40 KVA DG set

Oil seal for crank shaft rear for DG set any capacity

Oil seal for crank shaft front for DG set any capacity

Injector barrel plunger with nozzle, packing washer and high pressure fuel pipe for 62.5 to 125 KVA

Injector barrel plunger with nozzle, packing washer and high pressure fuel pipe for 10 to 40 KVA

Oil cooler with packing seal and mounting bracket for rating 62.5 to 125 KVA

Oil cooler with packing seal and mounting bracket for rating 10 to 40 KVA

Hose pipe for turbo charger for rating 62.5 to 125 KVA

Hose pipe for turbo charger for rating 10 to 40 KVA

Tappet with valve guide rod with adjusting bolt head packing etc suitable for ( set of 04 each cylinder one) engine DG set capacity 62.5 to 125 KVA

Tappet set with tappet /valve guide rod adjusting bolt head packing suitable for ( set of 04 each cylinder one) engine DG set capacity 10 to 40 KVA

Piston Set for 04 Cylinder engine with piston sleeve, push rod plunger bolt including opening and re-assembling to engine body capacity 63.5 to 125 KVA

Piston Set for four cylinder engine with piston sleeve, push rod, plunger bolt etc (Set of 04) including opening and re-assembling to engine body capacity 10 to 40 KVA

Exhaust valve set for 04 Cylinder engine (set of four) capacity 62.5 to 125 KVA

Exhaust valve set for 04 Cylinder engine (set of four) capacity 10 to 40 KVA

Main bearing of crank shaft with mounting seat both side

Crank Shaft suitable for 100 to 125 KVA DG set engine

Crank Shaft suitable for 100 to 63.5 KVA DG set engine

Engine mounting cushion pad (set of 6) heavy duty 62.5 to 125 KVA DG set with Nut, bolt, washers.

Engine mounting cushion pad (set of 6) heavy duty 10 to 40 KVA DG set with Nut bolt washer.

Water temperature gauge in original manufacture for 62.5 to 125 KVA

Water temperature gauge in original manufacture for 10 to 40 KVA

Oil pressure gauge in original manufacture for 62.5 to 125 KVA

Oil presure gauge in original manufacture for 10 to 40 KVA

Small end bearing in original manufacture for 62.5 /125 KVA

Small end bearing in original manufacture for 10 to 40 KVA

Cam shaft in original for 62.5 to 125 KVA

Cam shaft in original for 10 to 40 KVA

Self-starter pinion with locking key suitable for 125 KVA DG set

Self-starter pinion with locking key suitable for 62.5 KVA DG set

M&L for dismantling and disconnecting to body engine and alternator separately of DG set capacity 400 KVA to removing the existing fly wheel ring including supply and replacement as same suitable for alternator 100 to125, KVA 1500 RPM engine in original by technical rep of OEM / authorised agency with re-assembling connecting making all connection etc all as same existed with removing and connecting all other spares such as self-starter etc all complete with testing re-connecting etc all as site required and directed. Note:- Quoted rate shall be included cost of all other required minor spares and work for making serviceable satisfactorily.

All as per item No 5 above but for 30 to 62.5 KVA DG set engine

M&L for cleaning washing with casting soda mixed water removing all oil mixed wastage and scarping rubbing to old faded colour of DG set capacity 63.5 to 125 KVA complete body of engine alternator cabbing both side after preparing to all including painting using paint spray gun in two coat one as finishing in existing colour over one coat of red oxide primer with mounting frame, control panel Main supply (02 Nos) ,AMF panel etc all connecting protection and control device complete all as specified and directed with marking/ written MES No/ indications in different colour complete all as directed. Note : Paint colour shall be approved by Dept.

All as per item No 7 above but for 10 to 40 KVA DG set engine.

S&F in replacement to water pump assembly of DG set capacity 100/125 KVA in original manufacture and all technical specification as per sample with required nut bolt washer for fixing complete all ad specified and directed.

All as per item No 9 above but for 10 to 40 KVA DG set engine.

Re-setting to AMF controller panel of DG set capacity 62.5/63 to125 KVA (Make Kirloskar model Green power ) by technical rep of OEM for microprocessor based fully configurable control unit relay LCD display phase voltage generating current ,all digital indication display parameter audio visual warning including supply and replacement to relay, connecting fuse time delay switch etc all in original manufacture existing specification etc with all minor spares and replacement of internal connection cable with copper lugs in existed size etc all other work required for making serviceable and testing all as specified & directed.

All as per item No 11 above but AMF panel for DG set capacity 10 to 40 KVA (Make Kirloskar Model Green Power JAK Son)

S&F in replacement of self-starter assembly complete with mounting bracket suitable for 75 KVA DG set make kirloskar model KG 82.5WS2 in original manufacture all specification as per existing with connecting lead OR cable with thimbles making all connections including testing with original warrant card issued by OEM complete all as specified and directed. Make:- BOSCH model F 002620551

S&F in replacement of digital type VMR(Voltage monitor Relay) in three phase monitoring to AMF panel in OEM of 75 KVA DG set Make Kirloskar Jakson & Co with all specification as per existed including fixing by technical rep of authorised agency complete. Make :- Proton

M&L for opening disconnecting for repair maint servicing atomization and calibration to FIP (fuel Injection Pump) with high pressure fuel pump make Bosch of DG set engine Make Kirloskar Model Jakson & Co Model KG 82.5 WS2 in authorised service center of OEM including time and fuel pressure re-setting supply and fixing HP pipe socket end with packing , high pressure spring, plunger barrel delivery valve fuel injector cam shaft valve seat cam atomizer nozzle etc all other required to make serviceable with re-assembling connecting testing and commissioning complete all as specified and directed

Disconnecting, removing from site , repair and maintenance of radiator assembly chemical cleaning internally and externally fences using soda mixed water and compressed air in authorised workshop making leaking proof by soldering and brazing, including replacement of packing gaskets, damaged copper tubes , radiator cap brass made with locking chain, required mounting nut bolts washer and initially full fill coolant in original etc all other site required work for making serviceable including re-connecting as same existed testing complete all as directed of DG set capacity 100 to 125 KVA located at AOR Note : Quoted rate shall be including cost of Tpt charge , re-assembling, initially full fill coolant with half-filled vacuum reservoir and testing complete.

All as per item No 16 above but in capacity 62.5 to 75 KVA

All as per item No 16 above but in capacity 10 to 40 KVA

Supply and re-filling upto indicating level to coolant in original sealed container ISI approved all as specified and directed. Make

Supply and re-filling upto indicating level to distil water for DG set heavy duty battery in original sealed container ISI approved all as specified and directed. Make

Supply and re-filling upto indicating level to 20 W 40 engine oil for DG set in original sealed container ISI approved all as specified and directed. Make:-Servo / Indian oil/ Hindustan oil

Supply and fixing in replacement of 3 pole power contactors type MNX80 having 110 Amp to 160 amp current range and front mounting add-on contact block of AMF panel complete all as specified and as directed by Engineer in Charge. Make:- L&T /GIC

Supply and fix in replacement three pole power contactor type ML-6 suitable for 125 Amp range, 240 volt confirm to IS/ IEC 60947- 4-1 & IEC 60947 -4-1 size Fr -3 2 NO+ 2 NC including making connection complete as specified and directed. Make : L&T Model-SS90921 or equivalent in make Siemens/ Schneider /C&S/MDS

Supply and fix in replacement three pole power contactor type ML-12 current rating AC3 300 Amp and AC1 400 Amp range, 240 volt confirm to IS/ IEC 60947- 4-1 & IEC 60947 -4-1 size Fr -4, 2 NO+ 2 NC with other specification parameter all as per existing 400 KVA DG set Make Kirloskar including making connection complete as specified and directed. Make : L&T Model-SS91010/ as per sample

Repair and replacement to battery charging systems heavy duty industrial type with supply and replacement of rectifier, voltage regulator, diode plate and carbon bushes for 72 Volt capacities to entire satisfaction of Dept.

Supply & fixing in replacement of battery lead for 180 AH 12 Volt battery copper conductor for PVC Insulated multi-stranded 1.5 Mtr long duly fitted with terminals & lugs (440/014 or equivalent) for 35 Sqmm complete and directed.

Supply & fixing in replacement of heavy duty battery terminals made out by brass forged including nuts & bolts complete as directed.

Dismantling, removing to burnt out winding, disconnecting opening to body transporting and rewinding to alternator main stator primer winding exterior rotor and exterior stator of DG set capacity 100 to 125 KVA at authorised workshop using supper enameled copper wire in existing appropriated gauge qty no of turns etc all as per existed using to with insulating material heating varnishing including re-connecting and assembling transport workshop and back as same, testing on full load minimum one hour with all other required minor spares such as bushes, bush seat, inter connection copper cable, voltage regulator assembly, diode etc in original manufacture as per existed complete all as specified and directed. Make for spares - As per sample

All as per item No 28 above but for alternator capacity 10 to 30 KVA

Supply and fix in replacement off load change over switch in sheet metal enclosure 4 poles with neutral link , 415 volts, 400 Amps current rating conforming to IS; 13947 (Part-3): IEC; 60947-3 including all fixing materials all as specified and directed by Engineer in charge. Make:- L&T Cat No. CO440 00OSOO or equivalent in makes specified in appendix B to Particular specifications.

Supply and fix in replacement off load change over switch in sheet metal enclosure 4 poles with neutral link , 415 volts, 160 Amps current rating conforming to IS; 13947 (Part-3): IEC; 60947-3 including all fixing materials all as specified and directed by Engineer in charge. Make:- L&T Cat No. CO21600OSOO or equivalent in makes specified in appendix B to Particular specifications.

M&L for internal rewiring to LT control panel board using PVC insulated multi stranded copper conductor single core 1100 Volt grade upto 2.5 Sqmm cable with gland and thimble / copper strip , PVC colour sleeve insulated bus bar set , volt meter/ AM meter making all connection of protective devices complete all as directed.

Supply and replacement of rubber coupling including nuts & bolts and connecting plate key of capacity 40 to 125 KVA DG set etc complete all as directed. Make:- Meadows/ Kirloskar.

Supply and fix in replacement of single core cable copper conductor PVC insulated multi stranded 1100 Volt grade 6 sqmm with thimble/lugs complete. Make:- Plaza/ Finolex/ Legrand

Supply and fix in replacement of three core copper flexible conductor ( Flexible) PVC insulated 1100 Volt grade 1.5 Sqmm multi stranded complete. Make:- Plaza/ Finolex/ Legrand

Supply and fix in replacement of three core copper cable conductor PVC insulated 1100 Volt grade 2.5 Sqmm multi stranded complete. Make:- Plaza/ Finolex/ Legrand

Supply and fix in replacement of single core cable copper conductor PVC insulated 1100 Volt grade 1.5 sqmm multi stranded complete Make:- Plaza/ Finolex/ Legrand

M&L for re- making to damaged battery post 04 Nos each using liquid lead set in standard forma of lead acid battery all as per existed.

Supply and fixing in replacement to ignition switch with key and other accessories in OEM suitable for all make model capacity 125 KVA DG set

Supply and fixing in replacement to frequency meter 45- to 60 Hz, 440 Volt complete all as specified and directed.

Supply and fixing in replacement to automatic Voltage regulator (cutout) 12 Volt three phase suitable for 75 KVA alternator of DG set in OEM as per manufacture complete other specification all as per existing including making all connection testing with one year warranty complete all as specified and directed. Note:- All labour work shall be done by technician of authorised agency.

M&L for servicing of existed battery cleaning sludge materials, re-making to worn-out post terminal using lead , exchange of acid, top up to distilled water in standard gravity to provide rated output voltage at authorised workshop including applying layer of petroleum jelly on terminal and tpt charge etc all as directed .

Supply and fixing in replacement to PT fuel pump assembly in genuine by original manufacture all as per existing specification for DG set of capacity 100/ 125 KVA (Make : Kirloskar /Cummins)

Supply and fixing in replacement to PT fuel pump assembly in genuine by original manufacture all as per existing specification for DG set of capacity 30 to 63.5 KVA (Make : Kirloskar/Cummins)

Supply and fixing in replacement of turbo charger kit of DG set capacity 100/125 KVA and calibrating complete. (Turbo charger Model : HOLSET or as per sample Make : Kirloskar/Cummins)

Supply and fixing in replacement of turbo charger kit of DG set capacity 40 to 62.5 KVA and calibrating complete. (Turbo charger Model : HOLSET or as per sample Make : Kirloskar/Cummins)

Supply, connecting in replacement of acid lead maintenance free GP 115E31L type 12 volt 180 Ah heavy duty Generator set battery suitable for giving start backup to 125 KVA DG set initial charged with connecting copper multicore lead/ cable PVC insulated 1.5 Mtr long one end fixed heavy duty copper terminal and other copper lugs with 36 months warranty minimum complete. Make:- Exide Model Xpress or equivalent in make Amaron /Luminous

Supply connecting in replacement of acid lead maintenance free 12 volt 150 Ah heavy duty Generator set battery suitable for giving start backup to 75 KVA DG set intial charged with connecting copper multicore lead/ cable PVC insulated 1.5 Mtr long one end fixed heavy duty copper terminal and other copper lugs with 36 months warranty minimum complete. Make ; Exide Model Xpress or equivalent in make Amaron /Luminous

Cleaning, washing, welding, soldering, making leakage proof after disconnecting opening from existed location with re-assembling and connecting with denting painting of fuel tank of DG set in all capacity make model etc and site requirement complete all as directed.

S&F in replacement energy saving, decorative type LED post top luminaire 40 watt with high power LEDs light with IP65 protection, including control box with switch, GI pipe light grade in required size/length grouting in main entrance gate and making all connection using three core copper flexible cable drawn through in flexible PVC conduit pipe from control box to light fittings complete all as directed. Note: Quoted rate shall be included the cost of required cement work as per site. Make : Cat part No- LHEVBHP7PN6K040 of Havells or equivalent in makes specified in appendix B to Particular specifications.

S&F in replacement of display control panel suitable for DG set capacity 75 KVA Kirloskar Green model KG 82.5 W S 2 showing on alarm re-set, low oil pressure, High engine Temps, under over speed, low full level , Gen set running etc with all indication such as control on/off, canopy lamps on / off stop push button complete all as per existing and directed.

S&F in replacement of automatic transformer switch in sheet metal enclosure 4 poles 200 Amps capacity 440 volt 50 to 60 HZs frequency closing current 3 A/ 230 volts and tripping current 0.5 Amp / 230 volts confirming to IEC 977-6-1 including making all electric connections and nut bolt and washer to be fixed on surface of wall, handle to be operation complete all as directed. Make :- Havells/ L&T/ Siemens

Supply, fixing connecting testing in replacement to Euro load changeover switch 4 pole TPN 415 volts 400 Amps rated open enclosure to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend, fixing nut bolt operating handle etc all accessories all as specified and directed. Make:- Havells Model IHCNF 00400 or equivalent in L&T / Legrand

Supply, fixing connecting testing in replacement to Euro load changeover switch 4 pole TPN 415 volts 630 Amps rated open enclosure to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend, fixing nut bolt operating handle etc all accessories all as specified and directed. Make : Havells Model IHCNF 00630 or equivalent in L&T / Legrand

Supply, fixing connecting testing in replacement to Euro load changeover switch 4 pole TPN 415 volts 125 Amps rated open enclosure to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend, fixing nut bolt operating handle etc all accessories all as specified and directed. Make : Havells Model IHCNF 00125 or equivalent in L&T / Legrand

Supply, fixing connecting testing in replacement to Euro load changeover switch 4 pole TPN 415 volts 200 Amps rated sheet metal enclosure to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend, fixing nut bolt operating handle etc all accessories all as specified and directed. Make : Havells Model IHCNFE 00200 or equivalent in L&T / Legrand

Supply, fixing connecting testing in replacement to Industrial automatic Transfer switch with Controller 4 pole TPN 415 volts 200 Amps rated sheet metal enclosure to be fix in outdoor LT panel conform to IS/ IEC 60947-6-1, AC- 31 A, 50 Hzs automatic / manual with complete protection making all connection including fixing nut bolt operating handle etc all accessories all as specified and directed. Make : Havells Model IHYFCDE200 or equivalent in L&T / Legrand

Repair and maintenance of UNSV euro load change over switch 4 pole 145 volts in any make model 400 Amps rated including supply and fixing Phase bus bar strip, finger extend mounting nut bolt washer thimbles operating handle with all required spares required for making serviceable in authorized agency with making and opening all connection complete all as directed.

S&F in replacement of flood light fitting LED 120 W with mounting bracket not, bolt, washers to be fix on pole/ wall etc all as site making all connection using three core flexible copper cable drawn through in flexible conduit pipe from control box to light fittings complete all as directed. Make:- Bajaj (AMAZE) cat No BJFL 120 W LED 1 WW (warm white) or equivalent in makes specified in appendix B to Particular specifications.

Note :- (i) Credit shown in credit schedule of tender document shall be considered by the tenderer while quoting the rates of various items. The same shall be recovered from various payment to contractor before handing over old material. The contract amount shall be arrived at after deduction of Schedule of Credit from the total quoted amount in BOQ. (ii) Make of material shall be as per mentioned in Particular specifications or Appendix 'B' to Particular specifications as approved by AGE (I) AF manauri if not specified in BOQ

Avion Industries