Setting up of Pathogenic lab in the existing state central laboratory building at Madavaram Milk Colony , Chennai

Amount

SYSTEM I: HVAC System with HEPA filtration Data Available: Clean Room Area: 360 Sqft Height: 8’ Clean Room Volume: 2880Cu.ft Cleanliness: Class 10000 No. of persons: 5 Temperature: 23 to 25°C Rel. Humidity: 60%±5% (Heat Addition from your process Equipments: 5kW) Air Handling Unit: Double skin, 25mm PUF panels made of pre-coated sheets with rigid aluminum sectional frames, 6-Row copper cooling coil of capacity 8.5TR, fresh air arrangement etc. to achieve Class 10000 cleanliness, Capacity: 3000cfm Motor-Blower: High Static blower with forward curved, balanced, impeller of Kruger make (Imported), with heavy duty Motor, drive package etc

Air Conditioner: 1 X 8.5 TR Air Cooled AC DX condensing Unit with scroll compressor duly commissioned with gas charging etc. BLUESTAR / VOLTAS Make

Copper Refrigerant Piping (upto 8mtrs) between AHU and Condensing Unit including fittings & accessories such as Expansion valve, Hand shut off valve, Dryer, support & clamps and Nitrogen pressure testing for leaks & vacuum holding

Terminal HEPA filters to filter 0.3 Micron and larger particles at >99.97% efficiency, installed in specially designed insulated Plenum made of GI, powder coated, installed in false ceiling; total capacity >3000cfm Size: 2' X 2'

Size: 2' X 1'

Size: 1' X 1'

Prefilters: for particles in the range of 10 microns & 5 microns – non-woven fabric, cleanable media with aluminium support mesh; to match AHU capacity

Ducting & Insulation: Factory fabricated rectangular duct, GI, duly insulated with XLPE foam with metalized foil of 13mm thick for Supply Air & 9mm thick for Return Air (RA) 24G

Volume control (GI - 18G) duct Dampers - manual with handle with gradation markings and lock

Fire Dampers (GI - 18G) with a melting fuse link to shut air supply through duct in case of fire and limit switch to switch Off AHU in case of fire

Return Air Risers embedded within wall panels with extruded aluminium Grill for low level pickup

Magnehelic Gauge for room pressure including tubing, probe & fixture

Room Temperature & Relative Humidity Display - Wall mounted (Subzero)

Electrical Work: from our Control Panel to the AHU & Condensing Units including control wiring, Thermostat, Heaters(1.5kW), Humidistat wiring (Incoming wiring with Earthing up to our Control Panel, Client's scope)

Installation, Integration & Commissioning Validation including DQ-IQ-OQ documentation

SYSTEM II: Ventilation System ( Washing, Incubation and Decontamination) Data Available: Clean Room Area: 210 Sqft Height: 8’ Clean Room Volume: 1680Cu.ft Cleanliness: Unclassified No. of persons: 5 No temperature control- No AC Fresh Air Handling Unit: Single skin, with blower and filter sections Capacity 1000cfm

Exhaust Blower: 1000CFM

Ducting Factory fabricated rectangular duct, GI, 24G

Volume control (GI - 18G) duct Dampers - manual with handle with gradation markings and lock

Filters: 20 micron & 5 micron

Electrical Work: Starter for the Blowers with wiring

Installation, Commissioning

SYSTEM III: Clean Room Interior Work Modular, EPS-TF Insulated Clean Room Wall Panels (80mm thick) with both sides 0.5mm thick PPGI with provision for Return Air Risers wherever required

Modular, EPS-TF Insulated Clean Room Ceiling Panels (50mm thick) with both sides PPGI 0.5mm thick PPGI

Coving: Aluminium sections to round off 90° joints between wall- ceiling-floor duly powder coated

Corner Coving: Die cast aluminium coving for corners

Clean Room Hinged Doors: Metallic powder coated with double glazed, SS ball bearing hinges, View panel, door closer, SS handle etc Size: 1.0 X 2.1m

Emergency Exit Door: Size: 1.2 X 2.1m

View Panels: Double glazed, with flush mounting; Size: 900 X 900mm

Lighting fixtures: Clean Room light fittings with LED lamps 40W Size: 2’ X 2’

Lighting fixtures: Clean Room light fittings with LED lamps 40W Size: 2’ X 1’

Epoxy flooring: Self leveling, seamless floor with suitable preparation, 3mm total thickness

Modular power Sockets: 15/5A in the Wall Panels / Partitions

Anti fungal Painting

Wiring: for lighting, sockets & switches complete within the Clean Room area, including cutouts, FRLS wires, PVC conduits etc (Cable tray not considered). Incoming power with earthing to DB by Client

SYSTEM IV: Clean Room Equipments Garment Storage Cabinet with HEPA filtration & UV lamp, GI powder coated Inner Size: 18" X 18" X 54"

Air Shower for one person usage at a time in GI powder coated construction, complete with shower enclosure, doors for entry & exit, HEPA filter, Blower, Nozzles, Electrical controls, Auto control panel with sensors, status indicators, timer & interlock, Electromagnetic lock, Emergency stop, fluorescent lighting Inner size: 700 X 900 X 1850mm; Outer size: 1400 X 1000 X 2300mm

Biological Safety Cabinet: Class II Type A of size 4 X 2 X 2ft in GI Powder Coated construction, complete with Downflor HEPA filter, Exhaust HEPA filter, Prefilter, Blower, Minihelic Gauge, SS workarea with table & drain tray, Sliding front door with counter weight arrangement, UV lamp, Fluorescent lamp etc (exhaust within Lab)

Cross over Bench: Fully SS304 construction with shoe rack beneath the bench Approx Size: 54" X 15" X 21" (to suit Change Room width)

Shoe Rack : Size 36' X 14" X 16" - GI powder coated, 3 tier

Loop Incinerator - IR

SYSTEM V: Utilities Smoke Detection and Alarm System: Conventional sensors (8Nos), Conventional control panel, MCP, RI, Audio-visual alarm, wiring/cabling with alarm