WORK OF PROVIDING LAYING JOINTING AND COMMISSIONING OF VARIOUS SIZE OF DI HDPE PIPE LINE WITH ALLIED WORKS FOR VARIOUS WSS UNDER JURISDITION OF PHED DIVISION BEAWAR ON ANNUAL RATE CONTRACT BASIS

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-9 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work) . Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply may be in coil or straight length in 6 M/12 M.

HDPE PE-80 PN-6

63 mm dia

75 mm dia

90 mm dia

110 mm dia

HDPE PE-100 PN-6

63 mm dia

75 mm dia

90 mm dia

110 mm dia

HDPE PE-80 PN-10

90 mm dia

110 mm dia

HDPE PE-100 PN-10

90 mm dia

110 mm dia

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work). Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply of pipe shall be in straight length in 6/12 M.

HDPE PE-80 PN-6

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

HDPE PE-100 PN-6

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

HDPE PE-80 PN-10

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

HDPE PE-100 PN-10

125 mm dia

140 mm dia

160 mm dia

180 mm dia

200 mm dia

225 mm dia

Providing, lowering, laying, aligning, fixing in position and jointing at all level/ depths DI standard specials with rubber ring (EPDM)/ nut bolt and insertion sheet and jointing as per IS: 9523-2000 or as amended up to date, such as tees, bends, tapers, caps etc. within trenches in DI pipe line complete including all material, labour, taxes, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge (excluding earth work).

All End Socketed

Up to 300 mm Diameter

Above 300mm and up to 600 mm diameter

All End Flanged

Up to 300 mm Diameter

Above 300mm and up to 600 mm diameter

Single Flange/ MJ Collar

Up to 300 mm Diameter

Above 300mm and up to 600 mm diameter

Above 600 mm diameter

Double Flange Pipe (up to 1 mtr. length)

Up to 300 mm Diameter

Above 300mm and up to 600 mm diameter

Above 600 mm diameter

Providing, lowering, laying, aligning, fixing in position and jointing at all level/ depths DI standard specials with rubber ring (EPDM)/ nut bolt and insertion sheet and jointing as per IS: 9523-2000 or as amended up to date, such as tees, bends, tapers, caps etc. within trenches in DI pipe line complete including all material, labour, taxes, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge (excluding earth work).

All End Socketed

Up to 300 mm Diameter

All End Flanged

Up to 300 mm Diameter

Single Flange/ MJ Collar

Up to 300 mm Diameter

Double Flange Pipe (up to 1 mtr. length)

Up to 300 mm Diameter

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from HDPE/uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP mechanical Integrated saddle with inbuilt flow control valve made out of SS316 designed for 5 LPM discharge at 0.5 bar pressure , not exceeding the flow of 7 LPM at 2 bar and a compression elbow, moulded in single piece/ fusion welded (Complete job) including digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including GM Full-way Valve (IS:778 Mark) or wheel valve and specials with 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using PPR-C pipe with standard PPR fittings/ GI pipes in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

Road cutting for house hold service connection in minimum trench width wherever road crossing is required. Road cutting of cement concrete,WBM, Black top etc. of all thickness shall be done by using a concrete cutter machine keeping minimum trench width and restoration of the road with Cement concrete with PCC M-10 and CC M-30 grade as per specification and direction of Engineer in charge..

EARTH WORK

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Add extra for trenches for every additional lift over item no 4.1

Above 1.5 mtr and up to 3.0 mtr.

Above 3.0 mtr and up to 4.5 mtr.

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .:

Ordinary rock

Hard rock (requiring blasting)

Hard rock(blasting prohibited)

Add extra for trenches for every additional lift over item no 4.3

Above 1.5 mtr and up to 3.0 mtr.

Above 3.0 mtr and up to 4.5 mtr.

Dismantling of cement concrete pavement for pipe line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work.

Dismantling of flexible pavement for pipe line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work.

Bituminous courses

Granular courses

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

M20 grade Nominal Mix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size).

Plain cement concrete pavement of M-30 Grade

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%.

60 mm thick.

80 mm thick.

100 mm thick

Supply laying and pushing of MS casing pipe of specified thickness approved by concerned department authority by trenchless method adopting any suitable technology below ground at required depth under running traffic condition as per Highway/ Railway standard including carrying out survey work at the job site for determining underground cable trenches like telephone, cable, water & sanitary lines and resistivity test for finding the soil strata using necessary equipments for completion of works, mobilizing of machineries and specialized crew at the job site complete in all respect, including excavation of driven pit and exit pit (up to 3 meter depth) with proper protection at these sites with shoring sheets and ISMB. Providing MS cutting edges for front shield and constructing thrust bed at designated level. Necessary dewatering and providing concrete foundation at the base of the driven pit, PVC/Rubber saddle as per the requirement of Highway/Railway authority, crane for handing of pipe and any other machinery, tools, and tackles required, construction of temporary works as per design, drawing and method as per approved by authority specification and the direction of the Engineer. Apply corrosion, resistant, protection on inside and outside of casing pipe as per technical specification.

300 mm Dia 8 mm thick casing pipe.

Removing & Re-fixing of Bricks Kharanja road by manual means for laying of pipe line, stacking of serviceable & unserviceable material separately, disposal of dismantled material lead up to 50 mtr. The Bricks interlocking be laid on average 12 mm thick bed of mud mortar and the joints to be filled with pointing in cement mortar 1:3. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the direction of Engineer in charge. The rates are inclusive of fixing of 80 percent reusable Bricks and cost of required new First class FPS bricks (min. 10.5 Mpa) in place of damaged bricks, all lead and lift as per Technical Specifications and direction of Engineer in Charge. Note: If existing bricks used more than 80%, than for every 1% above 80% use, deduction of 1% in cost shall be done for every 1% use above 80%.

Horizontal aligned Bricks

Vertical aligned Bricks

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated CI Sluice valve of Class PN-1.0

Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanised rubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367 (Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated Resilient Seated Sluice Valves of Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

350 mm dia

400 mm dia

Removing of existing CI/ DI Double flange sluice valves, non return valves, butter fly valves etc. in existing Distribution/ Rising Main/ Transmission Main pipe line of following sizes, works include de-jointing of valve, dewatering, taking it out of the pit with adequate safety arrangement at site and then refill the pit from excavated sand by ramming it at sides of pipe & up to ground level. Work shall be done as per specification, scope of work and direction of Engineer-in-charge. All old material shall be removed safely & all old material shall be deposited in Divisional Store. Note: Rates are exclusive of earth work and road cutting.

Construction of RCC Sluice valve chamber for different type of valves including earthwork excavation, 100mm PCC M15 as levelling course, RCC M25 grade for base slab, side wall & cover slab , including cost of steel reinforcement , form work, Pre-cast slabs, plastic encapsulated CI/MS Foot Rest, MS flats for the support of pre-cast, proper curing of concrete work complete in all respect as per specifications and standard drawings and as per direction of Engineer-in-Charge.

For Class-AA loading

Sluice valve chamber of size 1.13 m x0.85 m x1.325 m- for pipe size-up to 100 mm

Sluice valve chamber of size 1.17m x 0.95m x1.47m for pipe size-from 125-to-150mm

Sluice valve chamber of size 1.26m x1.185m x1.88m for pipe size-from 200-to-300mm

Sluice valve chamber of size 1.39m x1.43m x2.245m for pipe size-from 350-to-450mm

Sluice valve chamber of size 1.61m x1.75m x2.85m for pipe size-from 500-to-700mm

For Class-A loading

Sluice valve chamber of size1.13m x0.85m x1.27m for pipe size-upto100mm

Sluice valve chamber of size1.17m x0.95m x1.415m for pipe size-from 125-to-150mm

Sluice valve chamber of size1.26m x1.185m x1.82m for pipe size-from 200-to-300mm

Sluice valve chamber of size1.39m x1.43m x2.185m for pipe size-from 350-to-450mm

Sluice valve chamber of size1.61m x1.75m x2.795m for pipe size-from 500-to-700mm

For in-campus Valve Chambers

Sluice valve chamber of size1.13m x0.85m x1.225m for pipe size-upto100mm

Sluice valve chamber of size1.17m x0.95m x1.37m for pipe size-from 125-to-150mm

Sluice valve chamber of size1.26m x1.185m x1.76m for pipe size-from 200-to-300mm

Sluice valve chamber of size1.39m x1.43m x2.125m for pipe size-from 350-to-450mm

Sluice valve chamber of size1.61m x1.75m x2.72m for pipe size-from 500-to-700mm

Supplying and Filling in plinth with river sand under floors including watering ramming consolidating and dressing complete including cost of sand

Work of Inter Connection in AC/PVC/HDPE pipe line up to 1.5 mtr depth by digging out suitable size of pit at site of work including dewatering and providing adequate safety arrangement at site, cutting of existing pipeline, jointing of Tee (complete) and other specials to make inter connection repair leak proof and then refill the pit from excavated sand by ramming it at sides of pipe & upto ground level for entire job contractor will use his own T&P & labour and will arrange transportation of material required from store. (Material such as Tee/ Tee Clamp/rubber sheet/ CID joints required for inter connection shall be provided by the department free of cost).

In all type Soil

Add on above item no.1.12 for B.T. Road (5%)

Add on above item no.1.12 for CC Road (10%)

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr. (20%)

Add on above item no.1.12 for B.T. Road

Add on above item no.1.12 for CC Road

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr.

Add on above item no.1.12 for B.T. Road

Add on above item no.1.12 for CC Road

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr.

Work of Inter Connection in CI/DI/MS pipe line up to 1.5 mtr depth by digging out suitable size of pit at site of work including dewatering and providing adequate safety arrangement at site, cutting of existing pipeline, jointing of Tee (complete) and other specials to make inter connection repair leak proof and then refill the pit from excavated sand by ramming it at sides of pipe & upto ground level for entire job contractor will use his own T&P & labour and will arrange transportation of material required from store. (Material such as Tee/ Tee Clamp/rubber sheet/ CID joints required for inter connection shall be provided by the department free of cost).

In all type Soil

Add on above item no.1.12 for B.T. Road (5%)

Add on above item no.1.12 for CC Road (10%)

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr. (20%)

Add on above item no.1.12 for B.T. Road

Add on above item no.1.12 for CC Road

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr.

Add on above item no.1.12 for B.T. Road

Add on above item no.1.12 for CC Road

Add on above item no. 1.12 if depth of pipe line is above 1.5 mtr and up to 3.0 mtr.

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