INSTRUMENTATION WORKS FOR PFCC AND MS BLOCK FOR EPCM1 AT NREP

Supply of following items Supply charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop including TPI charges , , MOC as per Modulating & ON/OFF Control and Isolation Valves-TP-1ZZZA-IC-SPE-0011 & TP-1ZZZA-IC-SPE-0012; For Hooter, Beacon & FireDetectors refer Specification-TP-1ZZZA-IC-SPE-0024_D1.

SOLENOID VALVES

AIR FILTER REGULATORS

BEACON & HOOTER

TERMINAL BLOCKS

DIN RAIL

Hand SWITCH STOP, RESET

Light Interface Unit with Patch Chord - 6 port

8-Port ethernet switch

RS-485 to MODBUS TCPIP converter- Industrial Grade of reputed make

Ethernet to FO converter - industrial grade of reputed make

Corrosion probe with Hand held indicator and retractable probe and mandatory spare. (Refer MR document TK-1ZZZA-IC-SPE-0035 for details)

JUNCTION BOXES - SUPPLY

Supply charges including handling, TPI charges, transportation to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower,scaffolding etc. (MOC of hardware's shall as per tkUIPL -India specification and direction of Engineer-in-Charge.Refer Specification no- TP-1ZZZA-IC-BOD-0001_D3

WEATHERPROOF JUNCTION BOXES

30 Terminals

EX-ROOF/FLAME PROOF JUNCTION BOXES

20 Terminals

12 Terminals

06 Terminals

40 Terminals

EX-PROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON - SUPPLY

PUSH BUTTON STATION / CONTROL / LOCAL PANELS

EMERGENCY STOP

VIBRATION RESET/ON-OFF VALVES RESET PB STATION

BEACON TEST AND RESET PB STATION

INSTRUMENT AIR MANIFOLDS- SUPPLY

Supply charges including handling, transportation to the installation location, hardware/fasteners, accessories installation, pneumatic testing, cleaning/flushing, require consumables, tools & tackles, manpower, etc. all complete as per specification all complete as per specification TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation . and direction of Engineer-in-Charge.

TUBE AND TUBE FITTING- SUPPLY

Supply charges including handling, TPI charges, transportation to the working location, fabrication, accessories installation (fittings, valves manifold, etc.), tools & tackles, manpower, scaffolding , Hydro/Pneumatic testing, dressing, clamping, tagging, etc. all complete as per specification TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation

SS316 TUBE SIZE

12mm OD x 1.65mm WT, Seamless, SS316

10mm OD Copper Tube

FITTINGS- SS316

MALE CONNECTORS- SS316 (1/2" NPTM x 1/2" OD)

MALE CONNECTORS- SS316 (1/4" NPTM x 12mm OD)

FEMALE CONNECTOR- SS316 (1/2" NPTF x 1/2" OD)

UNION TEE (1/2" OD x 1/2" OD x 1/2" OD)

TUBE UNION (1/2" OD x 1/2" OD)

TUBE CAP (1/2" OD)

NEEDLE VALVE

GATE VALVE (1/2" NPTF x 1/2" NPTF)

END BLIND CAP (NPT MALE)

ADAPTOR/REDUCER

VARIOUS FITTINGS

CONDENSATE POT-SS316 (3" Pot with, 1/2"NPT)

2 VALVE MANIFOLD SS316 (1/2"NPTFx1/2"NPTF)

MALE CONNECTOR, 1/2"OD X 3/4"NPTM, SS316

MALE CONNECTOR, 1/2"OD X 1"NPTM, SS316

Instrument Tube support

MALE CONNECTOR, 1/2"OD X 1/4"(G), SS316,TYPE, WITH DOUBLE FERRULES,

MALE CONNECTOR, 1/2"OD X 1/8"(G), SS316,TYPE, WITH DOUBLE FERRULES,

C series check valve 1/2''OD,crack pressure,1/3PSIG seal,MOC-SS 316.

Female Connector 3/4" NPTF X 3/4" OD,SS316

CONNECTOR - 1/2" X 3/4" - BSP (M) X OD - 6000 # - SS316/SS316L

CONNECTOR - 3/4" X 3/4" - BSP (M) X OD - 3000 # - SS316/SS316L

Male connector double compression 1/2"BSP(M) x 1/2 " OD,SS316

FEMALE CONNECTOR- SS316 (1/4" NPTF x 12mm OD)

2 VALVE MANIFOLD SS316 (1/2"NPTFx1/2"NPTM)

TUBE UNION-SS316 (6mm OD)

END BLIND CAP ( 12mm OD) FOR TUBE

CONDENSATE POT-SS316 (3" Pot with, 3/4"NPT)

CABLE GLANDING AND TERMINATION

Supply charges including TPI charges, transportation to working location ,require hardware/fasteners, consumables, installation of hoods & adapters, tagging ,ferruling, lugging, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) , making suitable holes for cable entries, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge. Glanding & termination is included in cable laying cost. Following is applicable if contractor to perform only glanding & termination and cables are layed by others.

SIGNAL,CONTROL,POWER CABLES

1/2" NPT DOUBLE COMPRESSION SS304 with shrouds

1/4" NPT DOUBLE COMPRESSION SS304 with shrouds

1-1/2" NPT DOUBLE COMPRESSION SS304 with shrouds

1-1/4" NPT DOUBLE COMPRESSION SS304 with shrouds

1" NPT DOUBLE COMPRESSION SS304 with shrouds

1/2" NPT BLINF PLUG

1-1/2" NPT BLIND PLUG

1 1/4" NPT PLUG

CABLE GLANDS 1-1/2" ET, Weatherproof with Checknut (PANEL)

CABLE GLANDS 1" ET, Weatherproof with Checknut (PANEL)

CABLE GLANDS 1-1/4" ET, Weatherproof with Checknut (PANEL)

1/2" NPT X 3/4"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

3/4" NPT DOUBLE COMPRESSION

1 1/2"NPT X 1"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

1 1/2"NPT X 2"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

M20 DOUBLE COMPRESSION SS304 with shrouds

M40 DOUBLE COMPRESSION SS304 with shrouds

FIBER OPTICAL; ARMOURED /UNARMOURED

Scope includes preparation of all fibres and splicing / patching ,Supply of adequate consumables for the execution of the work (such as fibre optic connectors suitable for the application), testing, tools & tackles, manpower, scaffolding etc. all complete as per specification REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation and direction of Engineer-in-Charge.

FIBER-OPTIC CABLES- Single Mode , 6 Fibre

FIBER-OPTIC CABLES- Single Mode , 24 Fibre

CABLE TRAYS/DUCTS SUPPLY

Supply charges including transportation to working location, TPI charges , Fabrication, Clamping, accessories installation (including bends, elbows, reducers etc.), Tray identification, painting wherever require, consumables, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification and direction of Engineer-in-Charge. TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation

PERFORATED TRAY WITH COVERS ANODISED ALUMINIUM (Upto 300mm Bends shall be site fabricated)

WIDTH 300 MM

WIDTH 150 MM

WIDTH 100 MM

WIDTH 50 MM

CABLE DUCTS WITH COVERS- SUPPLY

Supply charges including TPI charges, transportation to working location, insuring proper duct supports/runners provided by other, duct supports if required, welding wherever require, tools & tackles, manpower, scaffolding, Clamping, duct covers installation, accessories installation (including bends, elbows, reducers etc.), painting wherever require, consumables, etc. all complete as per tkUIPL specification and direction of Engineer-in-Charge.TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation & TP-1ZZZA-IC-STD-0001_D1 Installation Standards Instrumentation_1

CONDUITS :

RIGID HDPE CONDUITS : HDPE conduit shall be as per IS-4984 or as per equivalent IEC code. The outer sheath colour of HDPE conduits shall be orange with black for the fittings throughout the fibre optic cable run. Installation charges including transportation from tkUIPL/Client material store to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification-REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation and direction of Engineer-in-Charge.

25 mm nominal dia

50 mm nominal dia

FLEXIBLE CONDUITS (SS304): Supply and Installation charges including TPI charges, transportation to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation and direction of Engineer-in-Charge.

25 mm nominal dia conduit

50 mm nominal dia conduit

CANOPY /SUNSHADE FRP - SUPPLY

Supply charges including TPI charges ,transportation to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification and direction of Engineer-in-Charge.TP-1ZZZA-IC-BOD-0001_D3 Engineering Design Basis for Instrumentation

PREFABRICATED. CANOPIES

SINGLE TRANSMITTER/INSTRUMENT

TWO TRANSMITTERS/INSTRUMENTS

SINGLE JUNCTION BOXES

THREE JUNCTION BOXES

FOUR JUNCTION BOXES

HAND SWITCH/PUSH BUTTON

MULTIPLE TRANSMITTERS/INSTRUMENTS

TWO JUNCTION BOXES

SIX JUNCTION BOXES

EIGHT JUNCTION BOXES

FIVE JUNCTION BOXES

STANCHIONS FOR INSTRUMENTS - SUPPLY

Supply charges including TPI charges, transportation to working location, brication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification-REFER AS PER DOCUMENT INSTRUMENT INSTALLATION SKETCHES and direction of Engineer-in-Charge.REFER AS PER DOCUMENT TP-1ZZZA-IC-STD-0001 INSTRUMENT INSTALLATION SKETCHES

FLOOR MOUNTING

STEEL COLUMN MOUNTING

RCC WALL, COLUMN

PLATFORM MOUNTING

OUTSIDE HAINDRAIL

MULTIPLE TX ON PLATFORM MOUNTING

STRUCTURAL STEEL

Supply charges including TPI charges, transportation , fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per tkUIPL-INDIA specification.and direction of Engineer-in-Charge.

STRUCTURAL STEEL

NUT & BOLTS WITH WASHERS, M10x35mm, SS

ANCHOR FASTNER, M10x80mm, MS (CADMIUM)

BEAM CLAMP WITH SS BOLT & NUT , HEIGHT 40mm, MS/SS

PIPE CLASS B,IS=1239 PART-1 , 2", MS(PAINTED)

COVER PLATE FOR 2"PIPE , 6THK., MS(PAINTED)

TYPE "J" HOOK BOLT & NUT , M10x100mm, MS

NUT & BOLTS WITH WASHERS, M12x50mm, SS

ANCHOR FASTNER, M10x100mm, MS HD.GALVANISED

ANCHOR FASTNER, M12x100mm, MS (CADMIUM)

STRUT CHANNEL (1-5/8")

FIRE PROOFING FOR CABLE DUCT,TRAY,ANGLE TRAY,ETC.- SUPPLY

Supply charges including TPI charges, transportation to working location, installation of Mattresses, Cladding, SS Clamps, all fittings, accessories, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specificationand direction of Engineer-in-Charge.REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation

PERFORATED TRAY WITH COVERS ANODISED ALUMINIUM

WIDTH 300 MM

CABLE DUCTS WITH COVERS- SUPPLY

Supply charges including TPI charges, transportation to working location, insuring proper duct supports/runners provided by other, duct supports if required, welding wherever require, tools & tackles, manpower, scaffolding, Clamping, duct covers installation, accessories installation (including bends, elbows, reducers etc.), painting wherever require, consumables, etc. all complete as per tkUIPL-INDIA specification and direction of Engineer-in-Charge.

General

Supply of Motorized Cable Feeder as per Annexure-Tech-1

Supply of Cable rollers & Hook Type Sheaves (Set of various types) as per Annexure-Tech-1

Supply of Floor mounted electric winch machine for Cable pulling as per Annexure-Tech-1

Supply of Cable Drum Lifting Jack assembly as per Annexure-Tech-1

Supply of Portable Electric cable pulling machine as per Annexure-Tech-1

Supply of Rope of the winch system (50 Mtrs.) as per Annexure-Tech-1

Supply of Rope of the winch system (100 Mtrs.) as per Annexure-Tech-1

Supply of Rope of the winch system (200 Mtrs.) as per Annexure-Tech-1

Supply of Rope of the winch system (300 Mtrs.) as per Annexure-Tech-1

Supply of Rope of the winch system (500 Mtrs.) as per Annexure-Tech-1

Item Rate BoQ

BoQ_Ver3.0

Notes- 1. Bid evaluation shall be done on Overall total lowest bidder on landed cost basis as specified in NIT, SPC, ITB & Tender Document. 2. Bidder must quote All of the line items below and Order against any item cannot be further splitted and each line item shall be considered as a non-divisible item. 3.Prices mentioned in Basic Rate is inclusive of all activities like Fabrication, Painting, Testing, TPI, and Transportation etc. to Site as per specifications mentioned in the Tender Document. 4.Correct offer submission is the responsibility of the Bidder and no relief or consideration can be given for errors and omissions. 5.Prices shall be quoted strictly as per the price schedule format made available herein without altering any of the contents of the "price schedule" format. 6.Prices mentioned in Basic Rate is inclusive of all erection & commissioning spares & Special Tools (If Applicable). 7. Manpower Deployment-. The Unit Man Month charges shall include all travel, boarding, lodging, local transport, medical, all insurance including third party, income tax, all taxes & all other incidental charges. (As applicable) 8. Quoted total price shall include cost of any other supplies/work(s) /Services not specifically mentioned in the Bidding Document but necessary for the efficient, trouble free operation of the Plant and to make this package job complete. 9. Bidder to note that, PPLC policy 2020-21 is mandatory for this Tender. Bidder to submit Declaration, Undertaking and requested documents as per ITB-Miscellaneous Policies-PURCHASE PREFERENCE (LINKED WITH LOCAL CONTENT) 2020-21 (PP-LC) 10.Prices for quoted Spare parts for two year operation shall NOT be considered during evaluation. 11. Opening of Price Bid does not mean that Bidder’s offer is Acceptable Techno-Commercially for Not Acceptable Items. Price Bid Evaluation shall be carried out in line with Techno-Commercial Acceptance Report uploaded during Technical Evaluation on CPP Portal. 12.Bidder to note that the position of the bidders indicated in BOQ Comparative Chart in the CPPP is generated automatically by the system immediately after opening priced bid, and the same is not final. Actual position of the bidder will be decided only after scrutiny of the quote(s) in BOQ considering all loading factors as per terms and conditions of the bid. Accordingly, the comparative statement and L1 position published subsequently through an uploaded document should be considered as final.

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE - SUMMARY OF PRICES (INSTALLATION WORKS AT PFCC UNIT- SP- 2) (DOMESTIC TENDERS - RATES ARE TO BE GIVEN IN RUPEES (INR) ONLY) (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

FIELD INSTRUMENT INSTALLATION

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware/fasteners, consumables, tagging, tools & tackles,scaffolding , manpower etc. all complete as per specification and direction of Engineer-in-Charge INCLUDING INSTALLATION OF EXTERNAL SURGE PROTECTOR

MAGNETIC FLOW METERS (REMOTE MOUNTED TRANSMITTERS ONLY)

MASS FLOWMETERS (REMOTE MOUNTED TRNASMITTERS ONLY)

ULTRASONIC FLOW METER ( CLAMP ON & INLINE)

VARIABLE AREA FLOWMETER (ROTAMETER)

GAUGE PRESSURE TRANSMITTERS

PRESSURE TRANSMITTER REMOTE SEAL PAN CAKE TYPE WITH FLUSHING RING

DP TRANSMITTER REMOTE SEAL PAN CAKE TYPE WITH FLUSHING RING (HP+LP)

DIFFERENTIAL PRESSURE TRANSMITTER

RADAR TYPE LEVEL TRANSMITTER

DISPLACER LEVEL TRANSMITTER

TEMPERATURE TX SEPARATELY MOUNTED

LOOP POWER LOCAL INDICATORS

MAGNETIC TYPE LEVEL GAUGE

PRESSURE GUAGES SCREW CONNECTION

PRESSURE GUAGES REMOTE SEAL PAN CAKE TYPE WITH FLUSHING RING

DIFFERENTIAL PRESUSRE GAUGE WITH MANIOLD

RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL

THERMOCOPLES WITH THEMOWELL

TEMPERATURE GAUGES WITH THERMOWELLS RIGID STEM TYPE

NUCLEAR LEVEL TRANSMITTER AND SWITCH

TUNING FORK LEVEL SWITCH

CORROSSION PROBE

ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)

GAS DETECTORS

Installation charges including handling, shifting from site-store / yard to the installation location, installation of , calibration cylinders, accessories, glanding ,consumables, fasteners, tools & tackles, manpower,scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

HYDROGEN

BEACON

HOOTER

LEL DETECTOR

FIRE / FLAME DETECTOR

TOXIC GAS DETECTOR

OPEN PATH DETECTOR

ANALYSERS

Installation charges including handling, shifting from site-store / yard to the installation location, installation of sampling system, probes, calibration cylinders, accessories, heat tracing, insulated tube, glanding ,consumables, fasteners, tools & tackles, manpower,scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

pH, CONDUCTIVITY, REDOX TRANSMITTERS WITH PROE

MOISTURE ANALYSER CABINET

SAMPLE TUBE

ETHANE ANALYSER

BUTANE ANALYSER

PROPENE ANALYSER

PROPYLENE ANALYSER

Installation of following items Installation charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop including TPI charges , MOC as per Modulating & ON/OFF Control and Isolation Valves TP-1ZZZA-IC-SPE-0011 & TP-1ZZZA-IC-SPE-0012; For Hooter, Beacon & Fire Detectors refer Specification-TP-1ZZZA-IC-SPE-0024_D1.

SOLENOID VALVES

AIR FILTER REGULATORS

BEACON & HOOTER

TERMINAL BLOCKS

DIN RAIL

Hand SWITCH STOP, RESET

Light Interface Unit with Patch Chord - 6 port

8-Port ethernet switch

RS-485 to MODBUS TCPIP converter- Industrial Grade of reputed make

Ethernet to FO converter - industrial grade of reputed make

FIRE PROOF JACKET FOR ACTUATORS OF VALVES > 20"

FIRE PROOF JACKET FOR ACTUATORS OF VALVES 10" to 20"

FIRE PROOF JACKET FOR ACTUATORS and VALVE BODY <10"

FIRE PROOF JACKET FOR VALVE BODY 1" to 8"

LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES

Installation charges including handling, shifting from site-store / yard to the installation location, erection, alignment, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's ,trolley,scaffolding etc.MOC of hardware's shall as per tkUIPL -India specification ). All complete as per specification and direction of Engineer-in-Charge.

LCP/DCS/PLC CABINETS/MONITORS/PRINTORS/FURNITURES

PANEL: 1200W X 800D X 2100H

PANEL: 800W X 800D X 2100H

LCP:1200 W X 1000 D x 2100 H (1P25-BL-6081)

LCP:1200 W X 800 D x 2100 H (1P25-KA-3781)

LCP:1200 W X 1000 D x 2110 H (1P25-T-6383)

LCP:360 W X 190 D x 727 H (1P25-ZGN-2381)

AUX. CONSOLES & PRINTERS

TABLES/ FURNITURES

ANALYSER PC-1

HPU SKID OF PRT

ANALYSERS PRIMARY SAMPLING UNIT & ANALYZER SHELTER .

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's , trolley, Fit up and welding of supports etc. of various material of construction and sizes including collection of material from stores, cutting grinding as required, scaffolding etc. fit up under vendor supervision). All complete as per specification and direction of Engineer-in-Charge.

SAMPLING UNIT: 500W x 500H x 500D

pH CONDUCTIVITY / 1P25-SHS-0001 (1500W x 1800H x 600D)

pH CONDUCTIVITY / 1P25-SHS-0002 (1300W x 1800H x 600D)

JUNCTION BOXES - INSTALLATION

Installation charges including handling, TPI charges, transportation to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower,scaffolding etc. (MOC of hardware's shall as per tkUIPL -India specification and direction of Engineer-in-Charge.

WEATHERPROOF JUNCTION BOXES

30 Terminals

EX-ROOF/FLAME PROOF JUNCTION BOXES

20 Terminals

12 Terminals

06 Terminals

40 Terminals

EX-PROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON - INSTALLATION

PUSH BUTTON STATION / CONTROL / LOCAL PANELS

EMERGENCY STOP

VIBRATION RESET/ON-OFF VALVES RESET PB STATION

BEACON TEST AND RESET PB STATION

SUPERVISION OF INLINE INSTRUMENTS

Suppervision,of Inline instrument by Mechanical Cpntractor, all complete as per specification and direction of Engineer-in-Charge INCLUDING INSTALLATION OF EXTERNAL SURGE PROTECTOR

INLINE INSTRUMENT

CONTROL VALVE

CORIOLIS MASS FLOWMETER

ELECTROMAGNETIC FLOWMETER

ON-OFF VALVE

ULTRASONIC FLOW METER

ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)

Self Actuated Pressure Control Valve

VENTURI

MOV ON-OF VALVE (GATE)

HOOK-UPS (MANIFOLDS)-CS/SS

Installation charges including handling, shifting from site-store / yard to the installation location,INSTALLATION OF TRANSMITTER, Co-ordination with MQ contractor for welding to piping, consumables, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

PRE-FABRICATED HOOK-UP

FLOW TRANSMITTER (DIFF.PRESSURE TYPE) (HOOKUP WITH CANOPY)

PRESSURE GAUGES

PRESSURE TRANSMITTER (HOOKUP WITH CANOPY)

FABRICATED HOOK-UP AT SITE: Installation charges including handling, shifting from site-store / yard to the installation location, surface cleaning, painting, fabrication, installation, accessories installation (fittings, valves manifold, etc.), welding, radiography, Hydro/Pneumatic testing, clamping, tagging, consumables, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge. REFER HOOK-UP DOCUMENT FOR BOM & MOC.TK-1P25A-IC-HUP-0003_N1 & TK-1P26A-IC-HUP-0003_N1

DIFFERENTIAL PRESSURE TRANSMITTERS GAS SERVICE

D/P FLOW TRANSMITTER - ORIFICE LIQUID SERVICE (BELOW PIPE)

D/P FLOW TRANSMITTER - ORIFICE GAS SERVICE (ABOVE PIPE)

D/P FLOW TRANSMITTER - ORIFICE STEAM SERVICE

PRESSURE GAUGE REMOTE MOUNTED -GAS SERVICE

PRESSURE GAUGE REMOTE MOUNTED -STEAM SERVICE

PRESSURE TRANSMITTER - LIQUID SERVICE

PRESSURE TRANSMITTER - STEAM SERVICE

DIFFERENTIAL PRESSURE GAUGE

D/P FLOW TX. DIAPHRAGM SEAL - ORIFICE GAS SERVICE (BELOW PIPE)

PRESSURE GAUGE REMOTE DIAPHRAGM SEAL

PRESSURE TX REMOTE DIA.SEAL

HOOKUP FOR PURGE SCHEME

INSTRUMENT AIR MANIFOLDS- INSTALLATION

Installation charges including handling, transportation to the installation location, hardware/fasteners, accessories installation, pneumatic testing, cleaning/flushing, require consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

TUBE AND TUBE FITTING- INSTALLATION

Installation charges including handling, TPI charges, transportation to the working location, fabrication, accessories installation (fittings, valves manifold, etc.), tools & tackles, manpower, scaffolding , Hydro/Pneumatic testing, dressing, clamping, tagging, etc. all complete as per tkUIPL-INDIA specification-

SS316 TUBE SIZE

12mm OD x 1.65mm WT, Seamless, SS316

10mm OD pvc COATED Copper Tube

FITTINGS- SS316

MALE CONNECTORS- SS316 (1/2" NPTM x 1/2" OD)

MALE CONNECTORS- SS316 (1/4" NPTM x 12mm OD)

FEMALE CONNECTOR- SS316 (1/2" NPTF x 1/2" OD)

UNION TEE (1/2" OD x 1/2" OD x 1/2" OD)

TUBE UNION (1/2" OD x 1/2" OD)

TUBE CAP (1/2" OD)

NEEDLE VALVE

GATE VALVE (1/2" NPTF x 1/2" NPTF)

END BLIND CAP (NPT MALE)

ADAPTOR/REDUCER

CONDENSATE POT-SS316 (3" Pot with, 1/2"NPT)

2 VALVE MANIFOLD SS316 (1/2"NPTFx1/2"NPTF)

MALE CONNECTOR, 1/2"OD X 3/4"NPTM, SS316

MALE CONNECTOR, 1/2"OD X 1"NPTM, SS316

Instrument Tube support

MALE CONNECTOR, 1/2"OD X 1/4"(G), SS316,TYPE, WITH DOUBLE FERRULES,

MALE CONNECTOR, 1/2"OD X 1/8"(G), SS316,TYPE, WITH DOUBLE FERRULES,

C series check valve 1/2''OD,crack pressure,1/3PSIG seal,MOC-SS 316.

Female Connector 3/4" NPTF X 3/4" OD,SS316

CONNECTOR - 1/2" X 3/4" - BSP (M) X OD - 6000 # - SS316/SS316L

CONNECTOR - 3/4" X 3/4" - BSP (M) X OD - 3000 # - SS316/SS316L

Male connector double compression 1/2"BSP(M) x 1/2 " OD,SS316

FEMALE CONNECTOR- SS316 (1/4" NPTF x 12mm OD)

2 VALVE MANIFOLD SS316 (1/2"NPTFx1/2"NPTM)

TUBE UNION-SS316 (6mm OD)

END BLIND CAP ( 12mm OD) FOR TUBE

CONDENSATE POT-SS316 (3" Pot with, 3/4"NPT)

INSTRUMENT CABLE LAYING

Installation charges including handling, shifting from site-store / yard to the installation location, meggering, continuity test, Cable glanding, both side termination, cable dressing, clamping, cable tagging, ferruling, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) hardware's/fasteners for clamping/dressing, making holes for cable gland/cable entries ( JBs, Panels ,etc.), tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

SIGNAL CABLES ,MULTISTRANDED,ARMOURED

1 PAIR X 1.5 mm2 Screened

1 PAIR X 2.5 mm2 Screened

2 PAIR X 1.5 mm2 Screened

4 PAIR X 1.5 mm2 Screened

4 PAIR X 2.5 mm2 Screened

6 PAIR X 1.5 mm2 Screened

6 PAIR X 2.5 mm2 Screened

12 PAIR X 1.5 mm2 Screened

12 PAIR X 2.5 mm2 Screened

16 PAIR X 1.5 mm2 Screened

16 PAIR X 2.5 mm2 Screened

1 TRAID X 1.5 mm2 Screened

8 TRAID X 1.5 mm2 Screened

SIGNAL CABLES , MULTISTRANDED,ARMOURED, FIRE RESISTANCE

1 PAIR X 1.5 mm2 Screened

1 PAIR X 2.5 mm2 Screened

2 PAIR X 1.5 mm2 Screened

4 PAIR X 1.5 mm2 Screened

4 PAIR X 2.5 mm2 Screened

6 PAIR X 1.5 mm2 Screened

6 PAIR X 2.5 mm2 Screened

12 PAIR X 1.5 mm2 Screened

12 PAIR X 2.5 mm2 Screened

1 TRAID X 1.5 mm2 Screened

8 TRAID X 1.5 mm2 Screened

2 PAIR X 2.5 mm2 Screened

16 PAIR X 1.5 mm2 Screened

16 PAIR X 2.5 mm2 Screened

T/C EXTENSION CABLES; ARMOURED

1 Pair x 16 AWG IS_Yellow

FIBEROPTICAL; ARMOURED /UNARMOURED

FIBER-OPTIC CABLES- Single Mode , 6 Fibre

FIBER-OPTIC CABLES- Single Mode , 24 Fibre

POWER CABLES, MULTISTRANDED/SINGLE, ARMOURED

3Cx2.5 SQMM

EARTHING CABLES; UNARMOURED

1 CORE X 6 mm2

CABLE GLANDING AND TERMINATION

Installation charges including TPI charges, transportation to working location ,require hardware/fasteners, consumables, installation of hoods & adapters, tagging ,ferruling, lugging, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) , making suitable holes for cable entries, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge. Glanding & termination is included in cable laying cost. Following is applicable if contractor to perform only glanding & termination and cables are layed by others.

SIGNAL,CONTROL,POWER CABLES

1/2" NPT DOUBLE COMPRESSION SS304 with shrouds

1/4" NPT DOUBLE COMPRESSION SS304 with shrouds

1-1/2" NPT DOUBLE COMPRESSION SS304 with shrouds

1-1/4" NPT DOUBLE COMPRESSION SS304 with shrouds

1" NPT DOUBLE COMPRESSION SS304 with shrouds

1/2" NPT BLINF PLUG

1-1/2" NPT BLIND PLUG

1 1/4" NPT PLUG

CABLE GLANDS 1-1/2" ET, Weatherproof with Checknut (PANEL)

CABLE GLANDS 1" ET, Weatherproof with Checknut (PANEL)

CABLE GLANDS 1-1/4" ET, Weatherproof with Checknut (PANEL)

1/2" NPT X 3/4"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

3/4" NPT DOUBLE COMPRESSION

1 1/2"NPT X 1"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

1 1/2"NPT X 2"NPT ADAPTER DOUBLE COMPRESSION CABLE GLAND

M20 DOUBLE COMPRESSION SS304 with shrouds

M40 DOUBLE COMPRESSION SS304 with shrouds

FIBER OPTICAL; ARMOURED /UNARMOURED

Scope includes preparation of all fibres and splicing / patching ,Supply of adequate consumables for the execution of the work (such as fibre optic connectors suitable for the application), testing, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

FIBER-OPTIC CABLES- Single Mode , 6 Fibre

FIBER-OPTIC CABLES- Single Mode , 24 Fibre

CABLE TRAYS/DUCTS INSTALLATION

Installation charges including transportation to working location, TPI charges , Fabrication, Clamping, accessories installation (including bends, elbows, reducers etc.), Tray identification, painting wherever require, consumables, tools & tackles, manpower, scaffolding etc. all complete as per REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation and direction of Engineer-in-Charge.

PERFORATED TRAY WITH COVERS ANODISED ALUMINIUM

WIDTH 300 MM

WIDTH 150 MM

WIDTH 100 MM

WIDTH 50 MM

CABLE DUCTS WITH COVERS-INSTALLATION

Installation charges including TPI charges, transportation to working location, insuring proper duct supports/runners provided by other, duct supports if required, welding wherever require, tools & tackles, manpower, scaffolding, Clamping, duct covers installation, accessories installation (including bends, elbows, reducers etc.), painting wherever require, consumables, etc. all complete as per tkUIPL-INDIA specification and direction of Engineer-in-Charge.TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation & TP-1ZZZA-IC-STD-0001_D1 Installation Standards Instrumentation_1

CONDUITS :

RIGID HDPE CONDUITS : HDPE conduit shall be as per IS-4984 or as per equivalent IEC code. The outer sheath colour of HDPE conduits shall be orange with black for the fittings throughout the fibre optic cable run. Installation charges including transportation from tkUIPL/Client material store to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower, scaffolding etc. all complete as per TREFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation and direction of Engineer-in-Charge.

25 mm nominal dia

50 mm nominal dia

FLEXIBLE CONDUITS (SS304): Supply and Installation charges including TPI charges, transportation to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower, scaffolding etc. all complete as per REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation-and direction of Engineer-in-Charge.

50 mm nominal dia conduit

25 mm nominal dia conduit

CANOPY /SUNSHADE FRP - INSTALLATION

Installation charges including TPI charges ,transportation to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, scaffolding etc. all complete as per TP-1ZZZA-IC-BOD-0001_D3 Engineering Design Basis for Instrumentation and direction of Engineer-in-Charge.

PREFABRICATED. CANOPIES

SINGLE TRANSMITTER/INSTRUMENT

TWO TRANSMITTERS/INSTRUMENTS

SINGLE JUNCTION BOXES

THREE JUNCTION BOXES

FOUR JUNCTION BOXES

HAND SWITCH/PUSH BUTTON

MULTIPLE TRANSMITTERS/INSTRUMENTS

TWO JUNCTION BOXES

SIX JUNCTION BOXES

EIGHT JUNCTION BOXES

FIVE JUNCTION BOXES

STANCHIONS FOR INSTRUMENTS - INSTALLATION

Installation charges including TPI charges, transportation to working location, brication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specification-REFER AS PER DOCUMENT 25284124-8551-65-000-0004 INSTRUMENT INSTALLATION SKETCHES and direction of Engineer-in-Charge.

FLOOR MOUNTING

STEEL COLUMN MOUNTING

PLATFORM MOUNTING

OUTSIDE HAINDRAIL

MULTIPLE TX ON PLATFORM MOUNTING

STRUCTURAL STEEL

Installation charges including TPI charges, transportation , fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per tkUIPL-INDIA specification.and direction of Engineer-in-Charge.

STRUCTURAL STEEL

NUT & BOLTS WITH WASHERS, M10x35mm, SS

ANCHOR FASTNER, M10x80mm, MS (CADMIUM)

BEAM CLAMP WITH SS BOLT & NUT , HEIGHT 40mm, MS/SS

PIPE CLASS B,IS=1239 PART-1 , 2", MS(PAINTED)

COVER PLATE FOR 2"PIPE , 6THK., MS(PAINTED)

TYPE "J" HOOK BOLT & NUT , M10x100mm, MS

NUT & BOLTS WITH WASHERS, M12x50mm, SS

ANCHOR FASTNER, M10x100mm, MS HD.GALVANISED

ANCHOR FASTNER, M12x100mm, MS (CADMIUM)

STRUT CHANNEL (1-5/8")

MCT BLOCK

Installation charges including transportation from tkUIPL/Client material store to working location, installation of MCT block modules, accessories, tagging, making cut out, consumables, tools & tackles, manpower, scaffolding etc. all complete as per specification and direction of Engineer-in-Charge.

MCT FRAME: ACID PROOF STAINLESS STEEL ROXTEC:SF or BRATTBERG RGSF SERIES SIZE : 6+6x11 AISI316

100 mm NB pipe MCT block with pipe sleeve

200 mm NB pipe MCT block with pipe sleeve

MCT FRAME: ACID PROOF STAINLESS STEEL ROXTEC:SF or BRATTBERG EQUIVALENT SIZE : SF 8+8+8x12 AISI316

MCT FRAME: ACID PROOF STAINLESS STEEL ROXTEC:SF or BRATTBERG EQUIVALENT SIZE :SF 8+8+8x6 AISI316

MCT FRAME: ACID PROOF STAINLESS STEEL ROXTEC:SF or BRATTBERG EQUIVALENT SIZE :SF 8+8+8x3 AISI316

MCT FRAME: ACID PROOF STAINLESS STEEL ROXTEC:SF or BRATTBERG EQUIVALENT SIZE :SF 8+8+8x2 AISI316

FIRE PROOFING FOR CABLE DUCT,TRAY,ANGLE TRAY,ETC.- INSTALLATION

Installation charges including TPI charges, transportation to working location, installation of Mattresses, Cladding, SS Clamps, all fittings, accessories, tools & tackles, manpower, scaffolding etc. all complete as per tkUIPL-INDIA specificationand direction of Engineer-in-Charge.REFER AS TP-1ZZZA-IC-SPE-0033_D1 Specification for Instrument Installation

PERFORATED TRAY WITH COVERS ANODISED ALUMINIUM

WIDTH 300 MM

CABLE DUCTS WITH COVERS- INSTALLATION

Installation charges including TPI charges, transportation to working location, insuring proper duct supports/runners provided by other, duct supports if required, welding wherever require, tools & tackles, manpower, scaffolding, Clamping, duct covers installation, accessories installation (including bends, elbows, reducers etc.), painting wherever require, consumables, etc. all complete as per tkUIPL-INDIA specification and direction of Engineer-in-Charge.

INSTRUMENT CALIBRATION

Calibration charges including handling, shifting from site-store / yard to the installation location, restore to safe place after calibration, removable and reinstallation from/to package units, if required, require tools & tackles, manpower, calibrators, calibration laboratory, changing range / engg. unit etc. as per data sheet, trouble shooting, zero elevation & subtraction, preparation of reports, hardware/fasteners, consumables, Labelling (with range, date, tag), etc. all complete as per specification and direction of Engineer-in-Charge.

TRANSMITTERS (PNEUMATIC + ELECTRONIC)

MAGNETIC FLOW METERS (REMOTE MOUNTED TRANSMITTERS ONLY)

MASS FLOWMETERS (REMOTE MOUNTED TRNASMITTERS ONLY)

ULTRASONIC FLOW METER ( CLAMP ON & INLINE)

ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)

VARIABLE AREA FLOWMETER (ROTAMETER) WITH TRANSMITTER

GAUGE PRESSURE TRANSMITTERS

PRESSURE TRANSMITTER REMOTE SEAL PAN CAKE TYPE WITH FLUSHING RING

DP TRANSMITTER REMOTE SEAL PAN CAKE TYPE WITH FLUSHING RING (HP+LP)

DIFFERENTIAL PRESSURE TRANSMITTER

RADAR TYPE LEVEL TRANSMITTER

DISPLACER LEVEL TRANSMITTER

TEMPERATURE TX SEPARATELY MOUNTED

LOOP POWER LOCAL INDICATORS

NUCLEAR LEVEL TRANSMITTER AND SWITCH

ANALYSERS

pH, CONDUCTIVITY, REDOX TRANSMITTERS WITH PROE

TEMPERATURE ELEMENTS AND THERMOWELLS

RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL

THERMOCOPLES WITH THEMOWELL

TEMPERATURE GAUGES WITH THERMOWELLS

RIGID STEM TYPE

LEVEL GAUGE

MAGNETIC TYPE LEVEL GAUGE

PRESSURE GAUGES

SCREW CONNECTION

FLANGED WITH FLUSHING RING

PRESSURE SAFETY VALVE

STROKE CHECKING/CALIBRATION FOR CONTROL VALVES AND ON-OFF VALVES

(Stroke checking/Calibration charges including adjustment of positioners w.r.t. mA, feed backs (limit switches), feed back transmitters (positioner transmitters), seat leak test as per project requirement, oil free instrument air subject to it not available in the plant, tools & tackles, manpower, calibrators, test benches, hardwares, consumables, Labelling (with range, date, tag), ensure flow direction of installed valves if doing on line calibration/stroke checking, etc. all complete as per specification and direction of Engineer-in-Charge. Control/ on-off valves with mechanical stopper shall be checked for proper stopper adjustment as required for the process before installing on line.

CONTROL VALVES WITH ELECTRO PNEUMATIC POSITIONERS (SMART POSITIONER)

ON-OFF VALVE WITH SOV AND TWO FEED BACK

MOV WITH CONTROL & ON-OFF

SELF REGULATING PRESSURE CONTROL VALVE

LOOP CHECKING

Loop checking charges including consumables, tools-tackles, continuity test (cold loop) of each cable if its not done after cable laying, ensure flow direction of in line instruments (like orifice type flow annubars/venturi, magnetic, mass, vortex flow meter, rota meter, Control valves, ON-OFF valves, etc.), trouble shooting, tools & tackles, manpower, calibration if require etc. all complete as per specification and direction of Engineer-in-Charge.

LOOP CHECKING FOR ANALOG AND DIGITAL

ANALOG INPUT

ANALOG OUTPUT

DIGITAL INPUT

DIGITAL OUTPUT

ASSISTANCE FOR EXECUTION OF WORK (SKILLED / UNSKILLED).

Note: These rates for man power are applicable only after total completion of Instrumentation Installation & Instrumentation Commissioning activities.

INSTRUMENT TECHNICIAN

ELECTRICIAN

FITTER

WELDER

HELPER

Please Enable Macros to View BoQ information