Repair/ Maint load testing of EOT crane and testing of earthing, DG set, firefighting and other allied works at Mil Stn Beas under GE Kapurthala.

5 Ton Flame Proof Crane

ery holes, prewired - 02 Nos, and with each Star Delta Starter comprising of , MCCB 200 Amps 3P, 415 Volt 35 KA adjustable thermal & adjustable magnetic stting Ics = 100% Icu -01 No , Power contractor 3 pole 200 Amp (AC 3 duty) AC control different level of power and control contacts, inbuilt 1 No + 1 NC auxillary contacts -03 Nos, Thermal overload relay suitable for 75 HP motor, 3 Ph, 415 V - 02 No complete.

S&F machinery description board made out of 4mm thick acrylic sheet and vynil sheet pasted on it with computer cut letters in white colour on blue back ground mounted with the help of stainless steel fastners 6-8 nos lettering shall be in english or alfa numeric of suitable size and fonts not more than 100 letters. Display board size will various as per requirement not more than 4 sqmtr in size all as directed

S&F for angle iron frame made of suitable size equal angle iron and MS flat of size 25mmx4mm for mounting of startors/SF units duly painted with one coat of red oxide and two coat of synthetic enamel black colour and including make hole all new nut,bolts and washers for fixing of startor/main switch etc. and grouting at site/pump house including PCC all as directed.

Attending complaints and rectification of electrical and mechanical defects of EOT Crane of capacity 5/10 Ton and testing after complete all as specified and directed. Note :- (i) The complaint shall be notified to the contractor by Engr-in-Charge or JE E/M telephonically/personnely or by SMS and recorded in the register maintained for the purpose. Contractor shall make necessary arrangement to attend complaint within 24 hrs failing which penalty @ Rs 1000/ day will be recoverd from contractor for not attending complaint within stipulated time frame. (ii) Cost of any minor nature of repair, replacement of petty items such as nuts, bolts, washers, screws, piece of electric cable upto 0.50 metre length etc is deemed included in the unit rate quoted by the contractor. (iii) Any other major items/repair required for rectification shall be measured and paid seperately under respective item of this schedule.

S&F in replacement of unserviceable Variable Frequency Drive(VFD) 5 HP ,3 Ph ,415 V (+/- 10%) and speed regulation 1:100 , Speed control accuracy =/- 0.5 % fo raing sychronous speed and taking out the old unserviceable VFD from existing panel complete all as specified and directed. Make: Siemens or Equivalent

Stop solenoid Cat No- 4H1503000

(a) Power Supply card 440 V, 31/35A

(b)VFD IGBT Module

S&F, in replacement, gasket unit complete for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

Taking out of the unseviceable / repairable parts from the engine with due care, and supply / fixing of the following new and original spare parts including carrying out all related minor and periodical maintenance and ovehauling works as per site requirement suitable for 62.5 to 137.5 KVA capacity DG set, all as specified and directed.

Pre filter ( 4811704000)

Micro filter ( 4811705000)

Hose ( water Pump to radiator) ( 4 H 07302000)

Pre filter Cat Part No: 48.117.04.0.00

Micro Filter Cat Part No: 48.117.05.0.00

L.O. Filter element. Cat Part No: 06.436.01.0.00

Hose Radiator to pump inlet Cat Part No: 6H.057.02.0.00

Hose thermostat to radiator Cat Part No: 6H.057.01.0.00

Hose water pump to radiator Cat Part No: 4H.073.02.0.00

Air cleaner element Cat Part No: F6.504.08.0.00

V-belt Cat Part No: 4H.069.01.0.00

V-belt Cat Part No: 47.305.01.0.00

Taking out of the unseviceable / repairable parts from the engine 20 to 50 KVA and supply / fixing of the following new spare parts including carrying out all related minor and periodical maintenance and ovehauling works as per site requirement suitable for kirloskar oil engine complete all as specified and directed:-

Fuel leak off pipe (4H 24710000)

Fuel pipe(0665410000)

V Belt ( 4 H 06901000)

Air filter (0458603000)

Lub Oil filter ( 0643601000)

Fuel Pipe ( 4H 03105000)

Fuel Pipe (4H 0310400)

Set of joints ( 4H 08710000)

Water temperature switch (4626001000)

Set of O Rings ( 4H 08720000)

Set of copper washer (4H08730000)

OFF/ON Start switch ( 49135030000)

Sensor unit for temp gauge (46085020000)

M&L for replacement of brake shoe liner of the crane complete all as specified and directed.

M&L for earth continuity conductor or main earthing lead fixed to wall on batten or chases or buried in ground or drawn in conduit /pipe or fixed to poles or any other indicated situation for loop earthing etc as required, 25x3mm copper strip complete all as specified and directed.

M&L for cleaning the earth pit by removing mud/soil etc from any type of earth pit as required at site and removing rust from the aluminium/copper strip and taking reading of earth resistance by using good quality earth resistance machine and preparing of test results in prescribed format all as directed by Engr in Charge. Each earth pit result to be submitted to Engr-in-Charge duly signed by user and MES rep. Note : EP No should be mentioned on indivudual earth pits and ER value of installation etc complete all as specified and directed.

ot less than 2.25 Metre below Ground Level) with Top edge of the Plate not less than 1.50 Metre below Ground Level, connected with copper Earth Strip of size 20x3mm by means of Bolts, Nuts, Check Nuts and Washers of copper and connected Earthing Testing Point/Bus-bar including GI 40mm bore (dia) light grade Protection Pipe, Earth Plate surrounded by a packed thickness of Char Coal or Coke Dust mixed with Common Salt, Magneisum Sulphate (1 : 1 : 0.5) in alternate layers of not exc 150mm thick, PCC Pit in Cement Concrete 1:3:6 (20mm graded stone aggregate) and Pre-cast RCC Cover Slab of size 350x350x50 mm in Cement Concrete 1:2:4 (20mm graded stone aggregate), reinforced with 10mm dia TMT Bars @ 100mm Centre to Centre in both ways, GI Wire Mesh, Funnel with GI Watering Pipe 20mm bore (dia) medium grade including necessary Excavation in any type of soil, Returning, Filling in and Removal of surplus Spoil disposal to out side MD land and all as shown in Electrical Plate No. 3 of MES Schedule Part-I and Testing on Completion including taking down old unserviceable one complete all as specified and directed.

M&L PVC rectangular block for mounting,switches,sockets,etc with 3mm thick plastic laminated sheet cover size 250x200x50mm deep

Taking out of unservicable self starter 12 volt and connected unserviceable portion of electric wiring and carring out repairs and overhauling of the self starter up to 30 KVA gen set and replacement of armature, carbon brush, bearing, bendix penion,solenoid

Taking out of unservicable self starter 12 volt and connected unserviceable portion of electric wiring and carring out repairs and overhauling of the self starter for 100 KVA gen set and replacement of armature, carbon brush, bearing, bendix penion,solenoid

S&F Diode ( Positive and Negative) suitable for Rotary rectifier 137.5 KVA Kirloskar alternator including taking out of unserviceable one and all as directed.

Dismentalling of worn out battery clamp and battery connecting wire made of copper 35 sqmm ,1.5 mtr long and replacement of battery clamp heavy duty in one side and copper lugs on other side suitable sizes fixed complete all as specified and as directed.

Earthing with Galvanised Earth Plate Electrode 600x600x 6mm thick burried directly in Ground (Earth Pit not less than 2.25 Metre below Ground Level) with Top edge of the Plate not less than 1.50 Metre below Ground Level, connected with GI Strip of size 32x 6 mm by means of Bolts, Nuts, Check Nuts and Washers of GI or steel and connected Earthing Testing Point/Bus-bar including GI 40mm bore (dia) light grade Protection Pipe, Earth Plate surrounded by a packed thickness of Char Coal or Coke Dust mixed with Common Salt, Magneisum Sulphate (1 : 1 : 0.5) in alternate layers of not exc 150mm thick, PCC Pit in Cement Concrete 1:3:6 (20mm graded stone aggregate) and Pre-cast RCC Cover Slab of size 350x350x50 mm in Cement Concrete 1:2:4 (20mm graded stone aggregate), reinforced with 10mm dia TMT Bars @ 100mm Centre to Centre in both ways, GI Wire Mesh, Funnel with GI Watering Pipe 20mm bore (dia) medium grade including necessary Excavation in any type of soil, Returning, Filling in and Removal of surplus Spoil disposal to out side MD land and all as shown in Electrical Plate No. 3 of MES Schedule Part-I and Testing on Completion including taking down old unserviceable one complete all as specified and directed.

Supply and fill the Lub oil grade 10 w 15 for DG set of 100KVA-3nos,62.5KVA-1 no, 40 KVA-4 nos,30 KVA-2nos,,all asper the requirement, Make : Bharat petrolium/Indial oil all as directed

Attending of urgent complaints in any breakdown of standby Diesel engine with centrifugal pump at Turial location, whenever required, rectify the fault and restore the standby supply within 08 hours after receipt of the complaint. Note: (i). The cost of replaced spare parts will be paid and measured seperately. (ii). If complaint is not attended by the contractor within three hours the penality of suitable amount to be impossed to him. (iii) The cost of transportation (to and fro) for all kind of necessary equipment/T&P shall be arranged/brought by contractor to complete the job at site or at E/M yard and no extra cost shall be paid to the contractor in this effect. (iv) Complaints shall be lodged by telephonic, so contractor give the telephone number which will be receive the complaint round the clock. (v) Normal routine work shall be not included in urgent complaint.

S&F digital/panel board type battery charger 230V AC input 12V DC out put fixed in DG panel board incl.all necessary cable connections

S&F Digital type Genset control unit as per existing all as directed and specified by Engineer-in-Charge

Dismentalling of existing worn out Lead acid Battery from DG set and S&F 12 VOLTS PULSE Sealed maintenance free Generator Starting System (Part no. AX 1006139) Make : CUMMINS. all as directed.

S&F, in replacement, Battery 12volts, 75AH. Cat pt No. Power safe plus Ep 75-12 of Exide or equivalent

S&F, in replacement, Battery 12volts, 180AH. Cat pt No. Power safe plus Ep 180-12 of Exide or equivalent

S&F, in replacement, lubricating oil filter suitable for DG Set of any type/make and capacity up to 50 KVA, complete all as directed. Make - Bosch / Purolator / Lucas

S&F, in replacement, fuel oil filter suitable for DG Set of any type/make and capacity up to 50 KVA, complete all as directed. Make - Bosch / Purolator / Lucas

S&F, in replacement, fan belts 63 , V-type suitable for DG Set of any type/make and capacity up to 50 KVA, complete all as directed. Make - Bosch / Purolator

S&F, in replacement, fan belts 72, V-type suitable for DG Set of any type/make and capacity up to 50 KVA, complete all as directed. Make - Bosch / Purolator

S&F, in replacement, battery terminals made of brass, suitable for battery of any type/make and capacity, complete all as directed. Make - Bosch / Purolator

S&F, in replacement, piston for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, piston ring for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, connecting bearing for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, crank bush brass for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, main bearing for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, center bearing for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, nozzle for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, Plunjar Spring for DG Set suitableup to 50 KVA capacity, complete all as directed. Make: Make: Kirloskar/ Champion/ Ghelani

S&F, in replacement, head gasket for DG Set suitable up to 50 KVA capacity, complete all as directed. Make: Make: Kirloskar/ Champion/ Ghelani