REPAIR MAINT IMPROVEMENT SERVICING OF DG SETS AND INCINERATOR AND LAUNDRY MACHINES OF MH AND OTHER CONNECTED WORK UNDER GE MAINT INF SCHOOL MHOW

Amount

Servicing, taking out & removing unserviceable/defective parts/spares, cleaning, servicing, de-scaling of water jackets, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters, refixing of all accessories and testing on full load complete all as specified and directed for following capacity of DG sets :-

(a) 20 to 35 KVA 3 phase 50 HZ

(b) 75 KVA to 82.5 KVA 3 phase 50 HZ

(c) 100 KVA to 180 KVA 3 phase 50 HZ

(d) 200 KVA to 380 KVA 3 phase 50 HZ

(e) 500 KVA 3 phase 50 Hz

NOTE : (i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under respective items of Sch `A’ as `Supply only ‘ to the extent covered under the respective supply only items here-in- after but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc.

(ii) Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge

(iii) Fresh engine oil replaced for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under respective item of Sch ‘A’ . However, cost of filling is deemed to be included under the rates quoted by the contractor for above item.

Supply only following parts of DG set of 20 to 35 KVA capacity :-

(a) Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. F003F02SPN

(b) Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 03.040.19.0.00

(c) Air Filter Make : Mico Cat part No. 4H.2002.01.00

(d) By pass filter Make : Mico Cat part No. 4H.2004.0.00

(e) Fan belt set Make : Kirloskar Cat part No. 03.007.06.0.00

(f) Radiator hose pipe of suitable size

Supply only following parts of DG set of 75 to 82.5 KVA capacity :-

(a) Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.00

(b) Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

(c) Air Filter Make : Mico Cat part No. 4H 20002.00

(d) By pass filter Make : Mico Cat part No. 4H.2003.0.00

(e) Fan belt set Make : Kirloskar Cat part No. 4H.069.01.0.00

(f) Radiator hose pipe of suitable size Make : Kirloskar Cat part No. 4H.073.02.0.00

Supply only following parts of DG set of 100 KVA to 180 KVA capacity :-

(a) Fuel filter element ( Set of Two) Make : Mico Cat part No. 8002P30

(b) Oil Filter element (Set of Two) Make : Greaves Cat part No. F003F02SP

(c) Air Filter Make : Greaves Cat part No. 4H2001.0.00

(d) By pass filter Make : Mico Cat part No. F002F003

(e) Fan belt set Make : Faral Cat part No. AX1255

(f) Radiator hose pipe of suitable size Make : Greaves Cat part No. F60F30190

Supply only the following parts of DG set of 200 KVA to 380 KVA capacity:-

(a) Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.0.00

(b) Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

(c) Air Filter Make : Kirloskar Cat part No. F6.001.90.0.00

(d) By pass filter Make : Cummins Cat part No. 3237576

(e) Fan belt set Make : Faral Cat part No. AX1255

(f) Radiator hose pipe of suitable size Make : Kirloskar Cat part No. F602F30190

Supply only the following parts of DG set of 500 KVA capacity:-

(a) Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.0.00

(b) Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

(c) Air Filter Make : Kirloskar Cat part No. F6.001.90.0.00

(d) By pass filter Make : Cummins Cat part No. 3237576

(e) Fan belt set Make : Faral Cat part No. AX1255

(f) Radiator hose pipe of suitable size Make : Kirloskar Cat part No. F602F30190

M&L for coolent for DG set as existing DG set manufacturers recommendation complete.

Supply only engine oil of DG set of grade 20 W 40. Make :- Servo, Veedol & elf

Supply only following items for battery 92/180 AH 12 Volts :-

(a) Heavy duty brass bettery terminal

(b) Battery cable 70 Sq mm multy stranded copper conductor

(c) Distilled Water

M&L for overhauling of silencer assy after removing from DG set of any capacity, decarbonizes of silencer and extention pipe, cleaning repair to holes by gas welding, denting and reassembling the same to the gen set incl covering with asbestos rope of suitable diameter complete all as specified and directed.

Taking down radiator assy of DG set of any capacity from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage Re- fixing the radiator at place including water hoses and replacement of following parts.

Taking down turbo charger from engine of DG set of any capacity for servicing and replacement of turbo kit complete all as specified and directed

Taking down unserviceable alternator from engine of DG set of any capacity for servicing and replacement of carbon brushes, PCB and refixing after servicing of unserviceable parts and testing complete all as specified and directed

Taking down unserviceable self starter 24 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (NOTE : Ben teak, bearing of alternator will be measured and paid separately)

Taking down unserviceable self starter 12 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and re fixing after servicing and replacement of unsv parts (NOTE : Ben teak, bearing of alternator will be measured and paid separately)

Supply only self starter bearing suitable for 12/24 volts starter as per sample. Make :- NBC / SKF

Dismantling the fuel injection pump from engine block of DG set of any capacity disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts all as directed. Note :- Calibration of FIP complete shall be got done from manufacturer authorized dealer / workshop to entire satisfaction of Engineer- in- charge

Supply only following unserviceable parts of any capacity of DG sets as under :-

(a) Nozzle plunger Make : BOCH Cat part No. 63104

(b) Delivery valves Make : BOCH Cat part No. 004

(c) Injecter holder with washers Make : Kirloskar Cat part No. 020

(d) Injecter Make : BOCH

(e) FIP packing Kit Make : Kirloskar Cat part No. 4H/2312/0/00

(f) Bearing number 30203 or suitable matching number Make : Kirloskar Cat part No. B.055.4.00.003

(g) Bearing number 6203 or suitable matching number Make : Kirloskar Cat part No. M.055.4.00.003

(h) Tappet bolt

(j) Roller pin Make : BOCH Cat part No. 0120

(k) Cotton sleeves Make : Kirloskar Cat part No. ACP 205 mm ABC rope

(l) Sleeve holder Make : Kirloskar Cat part No. 2001/2/0/00

Dismantaling the fuel injection pump from engine block, disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration as under, Reassy of FIP & fixing back in position after repairs/replacements of unsv parts all as directed upto 250 KVA capacity DG set. Note- Calibration of FIP shall be done from MICO auth wksp/dealer to the entire satisfaction of Engineer-in-Charge

Supply only following UNSV parts of fuel injection pump as under :-

(a) Nozzle Plunger Make : Kirloskar Cat part No. F6.001.90.0.00

(b) Delivery valves Make : BOCH Cat part No. 0120

(c) Injecter holder with washers Make : BOCH Cat part No. 020

(d) Injecter

(e) FIP Packing kit Make : Kirloskar Cat part No. F6.007.26.0.00

(f) Bearing No 30203 Make : Kirloskar Cat part No. B.055.4.00.003

(g) Bearing No 6203 Make : Kirloskar Cat part No. M.055.4.00.003

(h) Tappet bolt Make : Kirloskar Cat part No. ACS4H001/02/0/00

(j) Roller pin Make : Kirloskar Cat part No. 4H/2001/03/0/00

(k) Cotton sleeves Make : Kirloskar Cat part No. ABC rope 2.5 mm

(l) Sleeve holder Make : BOCH Cat part No. 2003/20.00

(m) Delivery valve washer

Repair/replacement of engine control panel UNSV parts as under :-

(a) Pressure Gauge as per sample

(b) Temprature Gauge as per sample

(c) Hours meter as per sample

(d) Ampere meter as per sample

(e) Key starter as per sample

Taking down radiator assembly from engine mounting by opening water hoses & nut bolt, Cleaning of radiator from inside and outside with anti rust solution, Checking the radiator by filling water and repairing for any leakage by grazing the radiator and ensure for no leakage. refixing the radiator at place including water hoses and replacement of following parts upto 250 KVA capacity DG set. Note:- UNSV parts shall be measured and paid seperately under respective items.

Supply only following UNSV parts of radiator as under :-

(a) V-belt BX-40 Make : Faral Cat part No. BX 11000

(b) V-belt AVX 3/1562 Make : Faral Cat part No. 1000

(c) water coolant solution Make : Kirloskar Cat part No. F00210KCOOL

Dismantaling the fuel injection pump from engine block ,disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration, Reassy of FIP & fixing back in position after repairs/replacements of unsv parts all as directed for 75 KVA capacity DG set. Note- Calibration of FIP complete shall be got done from MICO auth wksp/dealer to the entire satisfaction of AGE E/M.

Repair of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/M upto 100 KVA to 500 KVA capacity DG set.

Repair/maintenance and servicing and replacement of unsv components like Volt meter, Ammeter, Relay, CT, control wiring etc of AMF panel, painting with one coat of synthetic enamel paint to the existing surface with existing colour inside and outside & repair the busbar of any size and type and all as directed by Engr-in-Charge.

Material and labour in repair of unserviceable self starter 24 Volts for made it serviceable and replace the same with New one of company sealed self starter to the exiting size , make , model and type all as testing and directed by the Engr-in Charge

Material and labour in repair of unserviceable self starter 12 Volts for made it serviceable and replace the same with New one of company sealed self starter to the exiting size , make , model and type all as testing and directed by the Engr-in Charge

Material and labour in repair of unserviceable DG set Controller for AMF Panel of 12 Volts made it serviceable and replace the same with New one of company sealed DG Controller for AMF Panel to the exiting size , make , model and type all as testing and directed by the Engr-in Charge for suitable for 75 KVA to 160 KVA

Material and labour in repair of unserviceable DG set Controller for AMF Panel of 24 Volts made it serviceable and replace the same with New one of company sealed DG Controller for AMF Panel to the exiting size , make , model and type all as testing and directed by the Engr-in Charge for suitable for 180 KVA to 500 KVA

Material and labour in repair of unserviceable DG set Oil sensor controller made it serviceable and replace the same with New one of company sealed DG set oil sensorController for AMF Panel to the exiting size , make , model and type all as testing and directed by the Engr-in Charge for suitable for 75 KVA to 500 KVA

Material and labour in repair of unserviceable DG set AVR made it serviceable and replace the same with New one of company sealed DG set AVR to the exiting size , make , model and type all as testing and directed by the Engr-in Charge for suitable for 75 KVA to 500 KVA

Material and labour in repair of unserviceable Battery 12 V, 150 AH made it serviceable and replace the same with New one of company sealed Battery 12 V, 150 AH to the exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge.

Material and labour in repair of unserviceable Battery 12 V, 180 AH made it serviceable and replace the same with New one of company sealed Battery 12 V, 150 AH to the exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge.

Servicing, taking out & removing unserviceable/defective parts/spares,cleaning, servicing,descaling of water chambers, doar gskets ,oiling, leath work and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable pats, refixing of all accessories and testing on full load complete all as specified and directed for capacity of 30 Kg Laundry machine at MH Mhow . Note- Spares for above machine is measured and paid seprately.

Supply only Bearing suitable for above machine as per sample, (Set of three)

Supply only Oil seal as per sample, (Set of four)

Supply only Oil set lock pin as per sample, (Set of four)

Supply only Fan Belt, as per sample (Set of Two)

M& L for replacement of od Shock absorbers (Set of Eight) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

Dismantling, and taking out induction motor for repair work by rewinding of motor 12.5 HP Clock wise and Anti clock wise movement of existing guage alongwith transportation to local wksp from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by engr in charge.

M& L for replacement Hose Pipes (Set of five ) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement Clips for Hose pipe ( Set of ten) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Air Solonite Switch after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Supply only Special Grease for High tempreature.

M& L for replacement Sensor drain vall after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Sensor autocut after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Gaskit after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement PU pipe after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement PU Conductor after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Suuply only Chemical of sulferic acid for cleaning purpose

Supply only Nut & Bolt as per sample available

M& L for replacement Heating element of 3 KW after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Temperature Guage after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Lock after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Lock pistol after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Lock Handle after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Balancing Spring after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Servicing, taking out & removing unserviceable/defective parts/spares,cleaning, servicing,descaling of water chambers, doar gskets ,oiling, leath work and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable pats, refixing of all accessories and testing on full load complete all as specified and directed for capacity of 15 Kg Laundry machine at MH Mhow . Note- Spares for above machine is measured and paid seprately.

M& L for replacement Door Gaskit after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Dismantling, and taking out induction motor for repair work by rewinding of motor 12.5 HP Clock wise and Anti clock wise movement of existing guage alongwith transportation to local wksp from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by engr in charge.

Supply only Bearing suitable for above 15 Kg machine as per sample, (Set of three)

M& L for overhauling Hose Pipes (Set of five ) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement Fan Belt (Set of Two) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement Air Solonite Switch after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Sensor drain vall after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Sensor autocut after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement PU pipe after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement PU Conductor after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of old Shock absorbers (Set of Eight) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement Heating element of 3 KW after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Oil seal as per sample (Set of four) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Oil set lock pin ( Set of four) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.Supply only

M& L for replacement Clips for Hose pipe ( Set of ten) after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Lock pistol after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Door Lock Handle after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Balancing Spring after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M&L for repair & Maintance of Laundry plant at MH . Mhow Wash Dryer of capacity 15 kg complete all as directed at site. Note- Spares for above machine is measured and paid seprately.

Supply only Fan Belt Set of Two

M& L for replacement PU pipe after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement PU Conductor after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Air Solonite Switch after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Heating element of 3 KW after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement Sensor autocut after removing from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Supply & Fixing of Contactor for Dryer panel

M&L for repair & Maintanance of Laundry plant at MH . Mhow Automatic Press complete all as directed at site. Note- Spares for above machine is measured and paid seprately.

Supply only Air Solonite Switch

Supply only Sensor autocut

Supply only PU Conductor

Supply only PU pipe

Supply only ID fan

Supply only Drain level Guage

M& L for replacement Hydrolic pump after removing from luandary machine and reassembling the same to the existing position, after making in to serviceable condition including winding and servicing, testing complete all as specified and directed.

Dismantling, and taking out induction motor for repair work by rewinding of Motor 3 HP Clock wise and Anti clock wise movement of existing guage alongwith transportation to local wksp from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by engr in charge.

M&L for repair & Maintanance of Laundry plant at MH . Mhow Air Compressor complete all as directed at site. Note- Spares for above machine is measured and paid seprately.

Suppply only Pistol Ring

Supply only Oil seal

Supply only Fan belt

Suuply only Autopressure Guage

Supply only Air Pressure Timer

Supply only packing Kit

Servicing, taking out & removing unserviceable/defective parts/spares,cleaning, servicing,descaling Burners chambers, doar gskets , and necessary requiring parts, refixing the serviceable parts in position after servicing, replacement of unserviceable pats, refixing of all accessories and testing on full load complete all as specified and directed for capacity of 20 Kg/ Hr of Incinerator model No PGVS 40 OF Make: THERMAX at MH Mhow . Note- Spares for above machine is measured and paid seprately.

Supply and fixing in replacement spray Nozzle

Supply and fixing in replacement photocell

Supply and fixing in replacement Ignition electrode (4 electrodes in each set)

Supply and fixing in replacement diffuser plate

Supply and fixing in replacement spray nozzle holder (Brass)

Supply and fixing in replacement electrode connector (Brass)

Supply and fixing in replacement electrode caps

Supply and fixing in replacement solenoid valve

Supply and fixing in replacement Ignition Transformer

Supply and fixing in replacement Burner cone (S.S) for primary chamber Burner

Supply and fixing in replacement Burner cone (S.S) for secondary chamber Burner

Supply and fixing in replacement Sequence controller

Supply and fixing in replacement temperature Indicator and controller for (TIC)

Supply and fixing in replacement limit switch for charging door

Supply and fixing in replacement wire rope for chimney support (Dia.12 mm )

Supply and fixing in replacement fuel pump coupling with rubber spider

Supply and fixing in replacement fuel filter assembly

Supply and fixing in replacement water pressure switch

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