REPAIR/REPLACEMENT OF STEEL WIRE ROPE, BOTTOM BLOCK HOOK, LIMIT SWITCHES, BRAKES, PENDENT AND LOAD TESTING OF CRANES AND HOISTS INSTALLED AT VARIOUS LOCATION UNDER GE(U) PM DELHI CANTT-10.

Amount

Material and Labour for replacement of steel Wire Rope 8 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 10 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 12 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 16 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 24 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 26 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Material and Labour for replacement of steel Wire Rope 30 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 100-18Kg ( including Thrustor 18 Kg, type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 150-18Kg ( including Thrustor 18 Kg,type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 200-18Kg ( including Thrustor type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 250-18Kg ( including Thrustor 18 Kg type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 300-34Kg ( including Thrustor 34 Kg type ST-535) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of Electro Hydraulic Thrustor Brake complete set MDT 400-46Kg ( including Thrustor 46 Kg,type ST-545) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and as directed.

Supply and fixing in replacement of 2 way lever type limit switch 2 contact type LS/2SH/2 in IP 54 Enclosure suitable for Crane operation or as per sample complete all fitting on existing place complete all as specified and as directed.

Supply and fixing in replacement of Rotary type geared limit switch ratio 48:1 with 4 contacts type GRLS/48/4SE.suitable for Crane operation or as per sample complete all fitting on existing place complete all as specified and as directed.

Supply and fixing in replacement of one way type gravity limit switch alonwith counter weight operated shunt limit switch type CWLS/ISH/2 with IP54 enclosure and suitable for crane operation or as per sample complete all fitting on existing place ,complete all as specified and as directed.

Material and labour for replacement of Bottom Block 1 Ton Capacity 2/4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and as directed.

Material and labour for replacement of Bottom Block 2 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and as directed.

Material and labour for replacement of Bottom Block 3Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and as directed.

Material and labour for replacement of Bottom Block 5 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and as directed.

Supply and fixing in replacement of FRLS cable PVC insulated & PVC round sheathed bright annealed copper conductor flexible cable for 16 Core 1.5 Sqmm voltage grade upto 1100 V as per IS 694/1990 complete all as specified and as directed.

Supply and fixing in replacement of 3 core 1.5 Sqmm PVC insulated & round sheathed bright annealed copper conductor cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and as directed.

Supply and fixing in replacement 3 core 2.5 Sqmm PVC insulated & round sheathed bright annealed copper conductor flexible cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and as directed.

Supply and fixing in replacement 3 core 4.0 Sqmm PVC insulated & round sheathed bright annealed copper conductor flexible cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and as directed.

Supply and fixing in replacement 3 core 6.0 Sqmm PVC insulated & round sheathed bright annealed copper conductor flexible cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and as directed.

Overhauling of Gear Box assembly of LT/CT/Hoist complete and including replacement of gear box oil seal, cover packing seal , worn out bearing and gear,connected MS shaft, etc or other defected connecting parts as required for replacement at site as per existing sample/type and making it oil leak proof and sound less proof complete and including testing for capacity upto 05 Ton EOT crane complete all as specified and as directed. Note- (i) Servicing of gear box of any type and testing run work will be carried out by well qualified technician having good experience in the repairing field of EOT / HOT Cranes/Hoist or as approved by Engineer-in-Charge. (ii) Gear oil will be measured seperately. (iii) Necessary safety measures to be taken by the contractor while dismantling and fixing the Gear box. (iii) Any damage to govt property while executing the work is to be make good by the contractor.

All as per Srl item No 26 here-in-before capacity of 10 to 20 Ton EOT Crane complete all as specified and as directed.

All as per Srl item No 26 here-in-before capacity of 45/50 Ton EOT Crane complete all as specified and as directed.

Overhauling of Jib Crane capacity of 150 Kg ( Make of Dinesh Enterprises) comprising of the following:- (i) Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (ii) dismantling and Checking & testing/adjustment of brakes for all the motions (iii) Checking & tightening of coupling bolts, motor foundation bolt , wheel etc. (iv) Checking the wiring connections in control panel and other accessories and to ensure that no loose/naked connection exist. (v) Checking of gear oil in gear boxes and topping oil if necessary . (vi) tighting nuts & bolts of wall support bracket and including replace of damage bracket complete all as specified and as directed.

Material and labour for taking down of unserviceable motor from EOT crane and including transporting and re-winding of electric motor of capacity 10/15 HP, 3 phase 415 volts, with supper enameled copper conductor wire as per existing size/gauge including making varnishing drying and connecting fixing accessories etc including refixing on same position and testing on load complete all as specified and as directed.

Material and labour for taking down of unserviceable motor from EOT crane and including transporting and re-winding of electric motor of capacity 5.0 HP, 3 phase 415 volts, with supper enameled copper conductor wire as per existing size/gauge including making varnishing drying and connecting fixing accessories etc including refixing on same position and testing on load complete all as specified and as directed.

Supply & fixing of Automatic Phase Sequence Corrector 60.0 HP 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified and as directed.

Supply and fixing in replacement of Automatic Phase Sequence Corrector 17.5 HP 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified and as directed.

Supply and fixing in replacement of Current Collector 125A with 1mtr.with copper brush (Suitable for shrouded busbar) including complete fitting as per existing location complete all as specified and as directed.

Supply and fixing in replacement of defective DC Disc Brake Type Fail Safe Brake Model SLDC 150, 75 Watt. Torge 2 KGM , 3 Phase 415 V complete fitting as per existing loaction complete all as specified and as directed.

Material and labour for Rail track alignment , levelling, on both side of the way installed over the RCC piller/Iron piller moving for long traveller of EOT crane of any capacity by jacking up entire assemby by help of hydraulic jack thereafter adjustment and repair of rail track on both sides of the bay ( approx length of track 180-200 RM) including necessary work by filling of material gaps between rail guides through electric arc welding,nuts & bolts , MS plate etc. therafter grinding and make it smooth for operation of LT wheels of cranes including any retrofit work will be done and complete all as specified and as directed.

Supply and fixing in replacement of worn out MS casted wheel OD 555mm,tread dia 505mm, width 133mm,wheel hub 100mm bore ,wheel rail groove inside 100mm, outside 105mm with key slot and hardness of wheel 300-400BHN suitable for existing rail or as per sample for crane capacity 10/20 Ton by help of jack & any machinery complete fitting for make a smooth operation of Long travel of crane complete all as specified and as directed.

Servicing and repairing of Long Travel & Cross Travel Wheels ( Set of two) of EOT Cranes of any capacity including dismantling of wheel assembly, removing bearings, coupling and shafts. Cleaning, Oiling, alignment and greasing of parts before assembly of the parts. Tools, Plants and hydrailic jacks/ lifting mechanism for the process and replacement of bearing and consumable parts will be including in quoted rate by the contractor complete all as specified and as directed.

Supply and fixing in replacement of geared brake drum coupling 250mm dia with S2 bolted including complete fitting in existing place complete all as specified and as directed.

Supply and fixing in replacement of geared brake drum coupling 200mm dia with S2 bolted including complete fitting in existing place complete all as specified and as directed.

Supply and fixing in replacement of geared brake drum coupling 150mm dia with S2 bolted including complete fitting in existing place complete all as specified and as directed.

Supply and fixing in replacement of spherical roller bearing type 22218E/22217E/22216E or as per sample of EoT Cranes complete assembling and testing complete all as specified and as directed.

Supply and fixing in replacement of shaft padestal F-509 with plumber block self allign with ball bearing and seleve all fillting in existing location of crane to be complete all as specified and as directed.

Supply and fixing in replacement of M.S. L type bracket bore as per sample for EOT crane capcity up to 05 Ton complete fitting with LT/CT or necessary welding work etc complete all as specified and as directed.

Supply and fixing in installation of Industrial buzzer with timer -01 No. 110/220 Volt alongwith connection with push button station or as per site requirement complete all as specified and as directed.

Supply and fixing Anti-collision Device maxium sensing distance 3-10 Mtr suitable for avoid to collision of two electric overhead traveling cranes working on the same rails/way complete necessary wiring as per site requirement complete all as specified and as directed.

Supply and fixing in replacement Floating shaft made out EN-8 material horizontal straight medium carbon steel with key way slot as per existing sample for LT/CT of EOT crane capcity upto 05 Ton complete all as specified and as directed.

Supply and filling hydraulic Gear oil 90W/40 suitable for EOT cranes complete all as specified and as directed.

Supply and fixing in replacement of Pendent/Push Button Station 8 Way made out of Poly Carbonate / Alumunium Dia Cast with 8 No. Push Button,On/Off switch,indication lamp with Element complete all as specified and as directed.

Supply and fixing in replacement of Pendent/ Push Button Station 12 Way made out of Poly Carbonate / Alumunium Dia Cast with 12 No. Push Button,On/Off switch,indication lamp with Element complete all as specified and as directed.

Supply and fixing in replacement of worn out MS casted wheel with key slot and hardness of wheel 300-400 BHN and suitable for existing rails or as per sample for crane capacity 02/05 Ton by help of jack & any machinery complete fitting for make a smooth operation of Long travel of crane complete all as specified and as directed.

Supply and fixing Graded hardened Rubber buffer heavy duty size of 100mm dia with mounting square plate size of 130mmX 130mmX 10 mm ( Thick) with 04 mounting holes for fitting and including necessary welding work to be required ccomplete all as specified and as directed. (Make- As per ISI)

Carrying out Static & Dynamic Load testing on EOT Cranes capacity 02 to 05 Ton under 100% full load capacity of cranes and health inspection / performance including deflection test with necessary arrangement of Manpower, sling ,O ring instruments,internal & local transportation by the help of hydra or any other suitable vehicle required complete all as specified and as directed.

Carrying out Static & Dynamic Load testing on EOT Cranes capacity 10 to 50 Ton under 100% full load capacity of cranes and health inspection / performance including deflection test with necessary arrangement of Manpower, sling ,O ring instruments,internal & local transportation by the help of hydra or any other suitable vehicle required complete all as specified and as directed. Note:- (Applicable For Item No 53 & 54) i) Load/deflection test for all EOT cranes shall be carried out by the contractor through licensed crane/Hoist inspector ( Authorized by Central or any state Government) in presence of department representative as directed by the GE and User representative and test result shall be recorded and necesaary cerificate shall be obatained from licenses Inspector and submitted to the depatment in hard copy ( 02 Set ) ii) The Load upto 50 ton for load testing will be provide by the department in revalent items as "Supply only" . iii) Necesaary Transporting / man power/ Sling/ O Ring /Instruments / internal transport (by suitable capacity of Hydra) required for the testing at different location shall be arranged by the contractor

Supply of Reinforced Cement Concrete type B1, 1:2:4 , M-20 graded aggregate in precast Dead weight capacity of 20 Ton, in rectangular shape ( Approximate dimension is Length-3.5 Mtr, Width-1.6 Mtr, height-1.5 Mtr and density 2400 Kg/CuM) or any shape suitable for load testing of Cranes aprroved by Engr-In-Charge ,including transporting at the site complete all as specified and as directed.

Supply of Reinforced Cement Concrete type B1, 1:2:4 , M-20 graded aggregate in precast Dead weight capacity of 15 Ton, in rectangular shape ( Approximate dimension is Length-3.5 Mtr, Width-1.2 Mtr, height-1.5 Mtr and density 2400 Kg/CuM) or any shape suitable for load testing of Cranes aprroved by Engr-In-Charge ,including transporting at the site complete all as specified and as directed.

Supply of Reinforced Cement Concrete type B1, 1:2:4 , M-20 graded aggregate in precast Dead weight capacity of 10 Ton, in rectangular shape ( Approximate dimension is Length-3.5 Mtr, Width- 0.8 Mtr, height-1.5 Mtr and density 2400 Kg/CuM) or any shape suitable for load testing of Cranes aprroved by Engr-In-Charge ,including transporting at the site complete all as specified and as directed.

Supply of Reinforced Cement Concrete type B1, 1:2:4 , M-20 graded aggregate in precast Dead weight capacity of 3 Ton, in rectangular shape ( Approximate dimension is Length- 2.0 Mtr, Width- 1.25 Mtr, height-0.5 Mtr and density 2400 Kg/CuM) or any shape suitable for load testing of Cranes aprroved by Engr-In-Charge ,including transporting at the site complete all as specified and as directed.

Supply of Reinforced Cement Concrete type B1, 1:2:4 , M-20 graded aggregate in precast Dead weight capacity of 2 Ton, in rectangular shape ( Approximate dimension is Length- 2.0 Mtr, Width- 0.85 Mtr, height-0.5 Mtr and density 2400 Kg/CuM) or any shape suitable for load testing of Cranes aprroved by Engr-In-Charge ,including transporting at the site complete all as specified and as directed. Note:- ( Applicable For item No 55 to 59) (i) provision of 04 Nos lifting hook and strength as per load capacity of the block. (ii) Provison of 02 Holes size of 60 MM should be provided in Horizonally in the correct intervals. (Iii) provision of MS angle frame should be supported on all sides (12 Nos) of the dead weight block . (iv) Cerificate of the dead weight will be provided by the contractors through the manufactures. (v) The design/ drawing and specification of dead weight shall be sumbitted to the Engr-In-Charge and approved before casting and procurement.

Universal Switch Gear Control

KEWAL SONS

BUSINESS TEK INDIA