REPAIR AND MAINT OF DG SETS AND OTHER MISC WORKS AT DHAR ROAD, JINDRAH, BATTAL AND SAMNABANJ UNDER GE (ARMY) DHAR ROAD

Amount

Repair comprehensive and preventive maintenance of DG set any make of the following capacities which include taking down diesel filter, mobile oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, burnt parts etc. and tightening of nuts bolts, washers greasing etc for proper running of DG set of capacity 63 KVA

All as per item No 1 above but capacity of DG Set 125 KVA.

All as per item No 1 above but capacity of DG Set 160 KVA.

All as per item No 1 above but capacity of DG Set 200 KVA.

All as per item No 1 above but capacity of DG set 500 KVA

All as per item No 1 above but Diesel Engine Pump Set -50HP at Ghandira

Note for ser No 1 to 6 (i) Supply only spares part shall be measured and paid for separately and the cost of fixing charges shall be deemed to be included in the quoted rates. (ii) Cost of oiling greasing, tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (iii) Maint of diesel generating sets will be carried out and maint record shall be prepared by Contractor and signed by JE E/M, Engineer-in-Charge and Contractor. All maint register will be provided by the Contractor for record purpose. (vi) The taken down spares shall be cleaned and refitted on DG sets if found serviceiable. All other taken down parts/spares shall be replaced and paid for under relevant item of this schedule.

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc. and re-fixing the same properly of capacity 63 KVA

All as per item No 8 above but capacity of DG Set 125KVA

All as per item No 8 above but capacity of DG Set 160KVA

All as per item No 8 above but capacity of DG Set 200KVA

All as per item No 8 above but capacity of DG Set 500 KVA

All as per item No 8 above but capacity of Diesel Engine Pump Set -50HP

Material and Labour for replacement of coupling joint to engine and generator /alternatorby by taking out old coupling from the capacity of DG sets :- DG Set 63 KVA

All as per item No 14 above but capacity of DG set 125 KVA

All as per item No 14 above but capacity of DG set 160 KVA

All as per item No 14 above but capacity of DG set 200 KVA

All as per item No 14 above but capacity of DG set 500 KVA

All as per item No 14 above but capacity of Diesel Engine Pump Set -50HP

Supply and fixing asbestos rope any dia wrapped over the exhaust pipe complete.

Repair and overhauling of self starter 12 V/ 24 V of any DG set any capacity.

Rewinding of Armature for self starter of capacity upto 63 KVA, 12 Volt complete all specified and directed.

Rewinding of Armature for self starter of capacity 125KVA To 200 KVA, 24 Volt complete all specified and directed.

Taking out FIP from DG set transportation to authorised service centre for overhauling and re-calibration and re-fixing of DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc. of capacities DG Set 63 KVA

All as per item No 24 above but capacity of DG set 125 KVA

All as per item No 24 above but capacity of DG set 160 KVA

All as per item No 24 above but capacity of DG set 200 KVA

All as per item No 24 above but capacity of DG set 500KVA

All as per item No 24 above but for DE Pump Set -50HP Capacity

Supply and fixing of battery terminal bolt type suitable for battery(150Ah/180Ah) as directed by Engineer-in-Charge.

Supply and fixing battery lead of copper conductor 50 Sqmm single core PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1 mtr long as per site required and connection as directed by Engineer-in-Charge.

Supply and fixing AVR (Automatic Voltage Regulator) for DG Set of capacity upto 63 KVA and DE Pump set 50HP Make Kirloskar or equivalent.

Supply and fixing AVR (Automatic Voltage Regulator) for DG Set of capacity 125 to 160 KVA Make Kirloskar or equivalent.

Supply and fixing AVR (Automatic Voltage Regulator) for DG Set of capacity 200 to 500 KVA Make Kirloskar or equivalent.

Material and Labour for replacement of turbo charger suitable upto 63 KVA capacity and DE Pump set 50HP. (Make of turbo charger should be make of DG set.)

Material and Labour for replacement of turbo charger suitable for 125 Kva to 160 KVA capacity. (Make of turbo charger should be make of DG set.)

Material and Labour for replacement of turbo charger suitable for 200 to 500 KVA capacity. (Make of turbo charger should be make of DG set.)

Supply and replacement of coolant for radiator of any make any type of DG set at various locations.

Material and Labour for servicing and overhauling and repairing complete alternator greasing cleaning of all stator and rotor, re-varnishing the stator and rotor winding with superior quality of varnish including heating and baking the same. Re-assembling the complete alternator, fixing in position and testing on load for 63 KVA DG Set capacity .

All as per item No. 39 for capacity of DG set 125 KVA

All as per item No. 39 for capacity of DG set 160 KVA

All as per item No. 39 for capacity of DG set 200 KVA

All as per item No. 39 for capacity of DG set 500 KVA

All as per item No. 39 for capacity of DE Pump set 50 HP

S&F in Replacement of DG Set Spares : Rubber hose pipe complete set for the capacity of DG Set 63 KVA

All as per item No 45 above but capacity of DG set 125 KVA

All as per item No 45 above but capacity of DG set 160 KVA

All as per item No 45 above but capacity of DG set 200 KVA

All as per item No 45 above but capacity of DG set 500 KVA

All as per item No 45 above but capacity of DE Pump Set 50 HP

S&F in Replacement of V Belt/Grooved of approved Make for the DG Sets make – DUNLOP, MRF, JK: of capacity DG Set 63 KVA

All as per item No 51 above but capacity of DG set 125 KVA

All as per item No 51 above but capacity of DG set 160 KVA

All as per Item No 51 above but capacity of DG set 200 KVA

All as per Item No 51 above but capacity of DG set 500 KVA

S&F in Replacement of Oil pipe complete set of approved Make for the of DG Setsof capacity DG Set 63 KVA

All as per item No 56 above but capacity of DG set 125 KVA

All as per item No 56 above but capacity of DG set 160 KVA

All as per item No 56 above but capacity of DG set 200 KVA

All as per item No 56 above but capacity of DG set 500 KVA

All as per item No 56 above but capacity of DE Pump Set 50 HP .

S&F in Replacement of Oil filter of any size Make- Mico or equivalent. For capacity of DG Set 63 KVA

All as per Item No 62 above but for capacity of DG set 125 KVA

All as per Item No 62 above but for capacity of DG set 160 KVA

All as per Item No 62 above but for capacity of DG set 200 KVA

All as per Item No 62 above but for capacity of DG set 500 KVA

All as per Item No 62 above but for capacity of DE pump set 50 HP

S&F in Replacement of Diesel filter Make- Mico or equivalent.for capcity of DG Set 63 KVA

All as per Item No 68 above but for capacity of DG set 125 KVA

All as per Item No 68 above but for capacity of DG set 160 KVA

All as per Item No 68 above but for capacity of DG set 200 KVA

All as per Item No 68 above but for capacity of DG set 500 KVA

All as per Item No 68 above but for capacity of DE Pump set 50HP

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 63 KVA and DE Pump Set 50 HP

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 125 KVA

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 160 KVA

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 200 KVA

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 500 KVA

S&F in Replacement of Ignition switch of 12/24 Volts.

S&F in Replacement of Togger switch of suitable size.

S&F in Replacement of Push Button Starter of 12/24 Volts.

S&F in Replacement of CT 50/5 to 500/5 Make AE

S&F in Replacement of Oil pressure Gauge Make- Yankey or equivalent.

S&F in Replacement of Temperature pressure Gauge Make- Yankey or equivalent.

S&F in Replacement of Solenoid switch 12/24 Volts with relay of suitable capacity. Make- Cumins or equivalent.

Reconditioning of battery 12 volts 150AH/180AH by replacing complete negative & positive PVC separator, electrolytes , parts & recharging including testing complete.

Material and labour for replacement of battery 12 volts 180AH maintenance free lead acid including testing complete . make EXIDE, TATA,Amron

Material and labour for painting of DG Set,canopy and control panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including sign writing i.e MES No, Make, Capacity etc complete all as directed by Engineer-in-Charge for capacity of DG Set 63 KVA

All as per item No 88 above but for capacity of DG set 125 KVA

All as per item No 88 above but for capacity of DG set 160 KVA

All as per item No 88 above but for capacity of DG set 200 KVA

All as per item No 88 above but for capacity of DG set 500 KVA

All as per item No 88 above but for DE Pump of capacity 50 HP

Supply and Fixing of Full over hauling packing kit suitable for capacity of DG Set 63KVA

All as per item N0 94 above but for capacity of DG set 125 KVA

All as per item N0 94 above but for capacity of DG set 160 KVA

All as per item N0 94 above but for capacity of DG set 200 KVA

All as per item N0 94 above but for capacity of DG set 500 KVA

All as per item N0 94 above but for DE Pump of capacity 50 HP

Supply and Fixing of Engine sump packing suitable for capacity of DG Set 63 KVA

All as per item No 100 above but capacity of DG set 125 KVA

All as per item No 100 above but capacity of DG set 160 KVA

All as per item No 100 above but capacity of DG set 200 KVA

All as per item No 100 above but capacity of DG set 500 KVA

All as per item No 100 above but for DE Pump of capacity 50 HP

Material and labour for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out.replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of coplete engine setting, timing setting for the capacity of upto 63 Kva DG set. Note: Spare parts will be measured and paid seperately.

Material and labour for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out.replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of coplete engine setting, timing setting for the capacity of 125 Kva to 160 Kva DG set. Note: Spare parts will be measured and paid seperately.

Material and labour for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out.replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of coplete engine setting, timing setting for the capacity of 200 Kva to 500 Kva DG set. Note: Spare parts will be measured and paid seperately.

Supply and Fixing of Piston ring set suitable for following capacity of 63 Kva to 160 Kva DG Set per head piston

Supply and Fixing of Piston ring set suitable for following capacity of 200 Kva to 500 Kva DG Set per head piston

Supply and Fixing Cylinder liner ‘O’ ring kit suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixing Cylinder liner ‘O’ ring kit suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and Fixing Main bearing set suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixing Main bearing set suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and Fixing Oil pump set suitable for capacity of 63 Kva to 160 Kva DG Setas per make of DG set

Supply and Fixing Oil pump set suitable for capacity of 200 Kva to 500 Kva DG Setas per make of DG set

Supply and Fixing Valve suitable for following capacity(inlet and outlet valve) suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixingr Valve suitable for following capacity(inlet and outlet valve) suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and FixingHead gasket suitable for capacity of 63 Kva to 160 Kva DG Set

Supply and FixingHead gasket suitable for capacity of 200 Kva to 500 Kva DG Set

S&F change over 4 pole 415 volt 100 Amps with sheet metal enclosure including taking down old unserviceableMake Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 200 Amps with sheet metal enclosure including taking down old unserviceable

S&F change over 4 pole 415 volt 250 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 315 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 400 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

Supply and fix in replacement 4 pole power contractors type MCX conforming to IS / IEC 60947- 4 -1 & EC60947 - 4- 1 of rating 160 Amps MCX - 32, 1 No +1NC aux contacts. Make : L&T /seimens/schenider/C&S

S & F contactor AC, 3 Phase, 415 Volts AC 250A complete with all accessories. Make : L&T /seimens/schenider/C&S

M&L for Earthing complete with galvanised steel earth plate electrode 600mm x 600mm x 6 mm thick buried directly in ground (earth pit not less than 3.75 M deep below normal ground level) with top edge of the plate not less than 3.15 M below normal ground level, connected to galvanized earth strip 32mmx6mm by means of bolts, nuts, check nuts and washers of galvanised iron including necessary excavation and earth work ,PCC pit chamber in PCC (1:3:6) type C-1 using 20 mm graded aggregate with 50 mm thick pre-cast RCC cover in (1:2:4) type B-1 using 20 mm graded stone aggregate, reinforced with 8 mm dia bar@75mm c/c both way with two Nos lifting handles of 12 mm dia mild steel plain bar, funnel with wire mesh, lugs, 50mm dia galvanised iron protection pipe light grade ,watering pipe of size 20 mm dia galvanised iron light grade, main Earthing strip upto 7.5M including charcoal dust, common salt etc all as shown in electrical plate No. 3 of SSR Part-I 2009 including testing on completion complete all as specifed and as directed. Note :- (i) The excess requirement (if more than 7.5 Mtr) of GI strip will be measured and paid separately. (ii) The The excavation exceeds if any of the Ser Item No 1 above will be deemed to be included in this item rate.

Disconnection and taking down old unsv Power Command Controller of model no DGC 60/ or as per existing make on ground and supply and installation of Power Command Controller Microprocessor/Microcontroller based Model No DGC-6D of DG Set AMF of capacity 63 KVA To 160 KVA,Housed in flush mounted enclosure, Discrete Logic based AMF, 3 Phase Under and over voltage protection of generator supply, Generator overspeed supervision, DC Battery Voltage supervision, External fault Detection,DG Fail to Start supervision and indication,stop Supervision and indication, Units remain fully operational (even if battery voltage falls to zero for one sec) , DGC-6D equipped with backlit LCD which display ( EB Voltagesof RYB Phase, Generator Voltage, Generator Current, Generator Frequency, RPM,Cumulative Run Hour five digit, Set Values, LED Indications, Load on Generator GCB, Auto/Manual Mode, Emergency Fault/Low Fuel fault) Operated on 12/24 Volts. Complete all as specified and directed

Disconnection and taking down old unsv Power Command Controller of model no DGC 60/ or as per existing make on ground and supply and installation of Power Command Controller Microprocessor/Microcontroller based Model No DGC-6D of DG Set AMF of capacity 200 KVA To 500 KVA,Housed in flush mounted enclosure,Discrete Logic based AMF, 3 Phase Under and over voltage protection of generator supply, Generator overspeed supervision, DC Battery Voltage supervision, External fault Detection,DG Fail to Start supervision and indication,stop Supervision and indication, Units remain fully operational (even if battery voltage falls to zero for one sec) , DGC-6D equipped with backlit LCD which display ( EB Voltagesof RYB Phase, Generator Voltage, Generator Current, Generator Frequency, RPM,Cumulative Run Hour five digit, Set Values, LED Indications, Load on Generator GCB, Auto/Manual Mode, Emergency Fault/Low Fuel fault) Operated on 12/24 Volts. Complete all as specified and directed

Supply and fixing in replacement of MCCB 100 Amps 4 Pole, 25 KA, 415 V, 50 Hz complete all as specified and directed. Make : Legrand/Schenider (Electric)/L&T/Havells.

Supply and fixing in replacement of MCCB 160 Amps 4 Pole, 25 KA, 415 V, 50 Hz complete all as specified and directed. Make : Legrand/Schenider (Electric)/L&T/Havells.

S&F propeller type body AC ventillating fans (Exhaust fan ) of size 450 mm sweep complete including fixing the frame and exhaust fan including PVC insulated copper cable complete all as specified and directed,

S&F propeller type body AC ventillating fans (Exhaust fan ) of size 300 mm sweep complete including fixing the frame and exhaust fan including PVC insulated copper cable complete all as specified and directed,

Material and labour for replacement of battery 12 volts 150 AH maintenance free lead acid including testing complete . make EXIDE, TATA,Amron

Supply and top up engine oil 20W40 / 15W30 all as specified and directed by engineer in charge Make- Kirloskar K.Oil/ Indian Oil/ Castor Oil/Gulf/Valvo line or equivalent

S&F DG set running hrs meter 220 Volt, 50 Hz, AC supply and all specified and directed.

S&F DG set controller relay

S&F DG set oil sensor

S&F DG set water sensor

S&F relay 12/24 Volt for control panel

S&F relay 220 Volt for control panel

M&L for wiring of control panel for DG set any cap

Dismantling/taking down of AMF panel and supply, install & commissioning & testing of AMF panel for 160 KVA DG set including MCB, MCCBs, contactor, relay, controller, panel wiring, bus bar and all connection item suitable capacity all as specified & directed

All as per item Srl No 148 above but 125 KVA DG Set

TARA ENTERPRISES

DAVINDER SINGH